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American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
Document Administrator: Lara SwettDocument Type: Guideline
1.0 Introduction
Purpose and Objective:
The AFPM Safety Statistics and Awards Program is part of a comprehensive safety program developed by AFPM’s Safety & Health Committee to promote accident prevention in the petroleum refining and petrochemical manufacturing industries as well as the contractors supporting them.
There are three elements of the AFPM Safety Statistics and Awards Program: Collection of domestic site’s Occupational Injury & Illness statistics (OSHA 300A
log) by site for both company employees and contractors (Contractor Aggregate numbers)
Collection of domestic and international site’s API Recommended Practices (RP) 754 Process Safety Performance Indicators for the Refining and Petrochemical Industries by site.
Annual AFPM Awards Program for Regular Members and Maintenance Contractors
Scope:
The purpose of this document is to provide guidance to petroleum refineries and petrochemical facilities as well as contractors operating in North America on the collection and reporting of Occupational Injury & Illness Statistics, Tier 1 and Tier 2 Process Safety Events, and the annual awards program.
The Guideline is not intended to replace existing reporting or information sharing processes or provide interpretations of compliance with any applicable corporate, federal, state and local regulatory standards.
2.0 Access to the AFPM’s Collection Database
2.1 Occupational Injury & Illness Statistics and AwardsEach company is required to assign a Database Administrator who is responsible for assigning individuals within the company access to submit Occupational Injury & Illness Data (OSHA 300A summary log) and apply for applicable safety awards to the database. A company can choose to have a single individual input data for all sites or grant access to individuals at each site to input data.
The Database Administrator for Occupational Injury & Illness Statistics has the following:
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
Grants and manages access to individuals within the company so they may submit Occupational Injury and Illness statistics (OSHA 300A log) for both company employees and contractors aggregate data for each site.
Grants final approval of all statistics submitted to ensure accuracy including any site level awards and approval of any contractor awards submitted on behalf of the site (Refer to section 4.0 for more information on the awards process).
Ensures contact information of the site and individuals granted access to the database is correct.
Please send the contact information of the Occupational Injury and Illness Database Administrator to Anna Scherer, [email protected].
AFPM will hold a webinar in January 2015 to instruct the Database Administrators and other individuals responsible for inputting data on their responsibilities as well as review the submission process (Refer to section 3.1 to review the submission process).
2.2 API 754 Process Safety Event Statistics CollectionEach Company is required to assign a Database Administrator who is responsible for assigning individuals within the company access to submit API 754 Process Safety Event Metrics to the database. A company can choose to have a single individual input data for all sites or grant access to individuals within the company to submit.
The Database Administrator for Process Safety Event (PSE) metrics has the following responsibilities:
Grants and manages access to individuals within the company to submit Tier 1 and Tier 2 PSEs for all sites.
Grants final approval of all statistics submitted to ensure accuracy. Ensures contact information of the site and individuals granted access to the
database is correct.NOTE: If your company intends on submitting PSE data for your international sites, please email the site name and address to Anna Scherer, [email protected] by January 6. We can accept international submissions through either the website or the database. However, there will be less confusion if we know in advance what sites will be submitting.
Please send the contact information of the API 754 Process Safety Metrics Database Administrator to Anna Scherer, [email protected].
2.3 Contractor Meritorious Safety Awards
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
Each contractor company who plans to apply for a Contractor Merit Award is required to assign a Database Administrator who is responsible for assigning individuals access within the company to apply for Contractor Merit Awards.
The Contractor Merit Award Database Administrator is responsible for the following: Grants and manages access to individuals within the company to Apply for a
Contractor Merit Award. Ensures the application is complete and data submitted is accurate. Ensures contact information of the individuals granted access to the database is
correct.
3.0 Statistic Collection and Awards Application Process
3.1 Occupational Injury & Illness Statistics
Safety Portal
Each individual who has access to the database is assigned a username and password.
For each site listed, AFPM is asking for two different data sets, one is the OSHA 300A summary log for company employees and the second is the OSHA 300A summary log for the contractors (Contractor Aggregate).
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
1. Employee Data - In this column, provide safety data for employees only. This data is required to qualify for an award.
2. Contractor Aggregate Data- In this column, provide aggregate totals for all contractors at the respective plant. Data is not required to qualify for an award.
The information requested by AFPM is consistent with the OSHA recordkeeping rule 29 CFR 1904, effective as of January 1, 2002 and is the exact data found on a site’s OSHA 300A Summary log.
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
3.1.1 Safety Awards Application Process
Individuals who have access to submit Occupational Injury and Illness statistics will also have the ability to apply for AFPM Safety Awards (Reference Section 4.0 for award criteria) in addition to the responsibility of approving Contractor Merit Awards for the sites.
To apply for a safety award, click on the ‘Apply’ tab to enter the awards application page. See graphic below.
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
1. Apply for an Award - Click on the Apply link next to the appropriate award to submit an application. While the Distinguished Safety Award application must be downloaded and completed offline, you can submit online applications for the Award for Meritorious Safety Performance and the two Safety Achievement awards.
2. Flags Ordered - By clicking on this link, you can review the details of your application, including the number of flags ordered
3.1.2 Approving Contractor Merit Award Applications
AFPM member maintenance contractor companies that work at least 20,000 hours and achieve a Total Recordable Incident Rate (TRIR) of 0.6 or less with no workplace related fatalities are eligible to apply for a contractor merit award at a site. Contractors apply for these awards during the month of January and February of each year. Once the site is closed to applications, each company will have the opportunity to approve or deny each award. Just because a contractor qualifies for the award doesn’t mean the site has to grant the award. This is left up to the discretion of the site and the company.
AFPM will email all contacts that have access to this portion of the database notifying them that they need to approve or deny all contractor awards.
To approve or deny a contractor merit award, click on the pencil to the left of the date. A pop-up box will open with the statistics submitted by the contractor. Either check the box
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
to approve or deny the award, sign your name and contact information and press submit. You must perform this process for all applications with the status of ‘pending.’
3.1.3 OII Review and Approval Process
3.2 Process Safety Event Data Submission
Safety Portal
Each individual who has access to the database is assigned a username and password.
Database administrators assign access to individuals within the company to submit data
January – February companies/ sites submit OII data and apply for safety awards.
March – Approve contractor nominations
Database administrators review and give final approval on all submissions.
AFPM will review all submissions for completion and grant awards
Complete:Submission submitted to AFPM
Completed submissions sent to AFPM
Not complete:AFPM will contact database administrators to complete the submissions.
Database administrators assign access to individuals within the company to apply for awards
January – February companies submit award applications
March – Sites will approve or deny applications
AFPM will notify contractors of award status in March.
3.1.4 Contractor Awards Submittal and Approval Process
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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Guidance Document
Revision Date:December 2015
A company can either submit all of their site’s PSEs through the designated Excel form or they can submit PSEs one site at a time through the online form.
2015 PSE Spreadsheet.xlsx
To submit through the Excel file, companies must input a single line for each Tier 1 and Tier 2 PSE on the Event and Consequence tab of the spreadsheet. On the Facility Information tab, there is a column to the far right of the spreadsheet to indicate no Tier 1 PSE, no Tier 2 PSE, or neither for a particular facility.
To submit PSEs one site at a time, through the database, click on arrow next to the site you want to submit for.
1. Submit Plant Data- Fill out the three fields (Employee Hours, Contractor Hours, and Refinery Capacity) and submit the data. You must do this before you can add any process safety events (see #2 below).
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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Guidance Document
Revision Date:December 2015
2. Add Process Safety Event- After submitting the data in #1 above, click the New Event button to record a process safety event for the plant. After filling in all of the relevant data fields, click the Submit button all the way at the bottom of the form to submit your data. Repeat this process until you have finished adding all of the events. When finished Adding New Events, click the Finish and Close Window button to complete the process.Note: The red X next to each event allows you to delete that particular event.
3. Consequences: List all consequences related to the specific Tier 1 or Tier 2 Event, but only the consequences for that tier. For example, if you had a Tier 1 event, only list the consequences that meet the Tier 1 criteria for the event. Do not list Tier 2 consequences in Tier 1 except for those related to human impact (i.e. employee, contractor, or sub-contractor recordable injuries).
a. Exception: If event is a fire/explosion, chemical-released quantity is not required as chemical is consumed by fire/explosion. However, if fire/explosion results in secondary release points, report threshold quantities of other chemicals released.
References for reporting Process Safety Events:
Information on Tier 1 and Tier 2 Process Safety Indicator Definitions and examples of PSEs:
ANSI/API Recommended Practice 754, Process Safety Indicators for the Refining and Petrochemical Industries, 2010. (You may access RP 754 in a read-only platform at: http://publications.api.org/; for hard copy ordering information online: http://www.api.org/Publications/)
For API webinars on RP 754 and Frequently Asked Questions (FAQS):
http://www.api.org/environment-health-and-safety/health-safety/process-safety-industry/measuring-safety-improvement/rp754-webinars.aspx
AFPM Guide to Reporting Process Safety Events reference section
AFPM Guide to Reporting PSEs 3 0 (2).pdf
3.2.1 PSE Submittal and Review Process
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
3.3 Contractors Applying for a Contractor Merit Award
AFPM member maintenance contractor companies who work at least 20,000 hours at an eligible AFPM member site and achieve a total recordable incident rate of 0.6 or less are eligible to apply for contractor merit award (See section 4.6 for more details of this award).
Safety Portal
If you are granted access by your company database administrator, you will receive a username and password.
To apply, pick the company and site from the list and submit the OSHA 300A Summary log for your company working at that site and designate how many flags you would like to order for that award.
The refining or petrochemical company will be notified in February 2015 of the application and will approve or deny the application.
4.0 Award CriteriaSee Appendix 2 for a complete listing of AFPM member companies and their sites.
Database administrators assign access to individuals within the company to submit data
January – February companies/ sites submit PSE data either with the spreadsheet or database
March – Approve contractor nominations
Database administrators review and give final approval on all submissions.
AFPM will review all submissions for completion and grant awards
Complete:Submission submitted to AFPM
Completed submissions sent to AFPM
Not complete:AFPM will contact database administrators to complete the submissions.
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
4.1 Distinguished Safety AwardDSA 2015.docx
AFPM’s most prestigious award, the Distinguished Safety Award or DSA, as it is known, recognizes those member company refineries and petrochemical plants that have attained a superior level of safety performance in the domestic refining and petrochemical manufacturing industries. Recipients are chosen by a selection committee represented by members of the AFPM Safety & Health Committee. It is the selection committee’s responsibility to carefully examine the safety performance records of individual plant locations using the specific screening and selection criteria detailed below.
New this year, the selection committee will conduct in-person interviews in order to make decisions on awarding the DSA and Elite Gold recipients. The announcement of the DSA and Elite Gold recipients will occur during the Tuesday General Session of the AFPM Annual Meeting.
SCREENING CRITERIA (PART A)In order to qualify for the DSA, a facility must first pass the following screening criteria.
a. A location must achieve the following requirements for the calendar year:a. an employee total recordable incidence rate (TRIR) of 0.3 or less, b. a contractor total recordable incidence rate (TRIR) of 0.3 or less,
b. A location must have had no employee workplace related fatalities and no non-employee (contractor, visitor, etc.) workplace related fatalities for the previous five consecutive years.
A location must answer NO to the following questions to pass the screening criteria and be eligible to apply for the DSA award:
c. Did the location experience a community evacuation or sheltering event, or worker/contractor hospitalization (admitted for treatment) during the evaluation period?
d. Did the location experience a recordable injury where any of the following caused or contributed to the injury during the evaluation year?
Failure to isolate hazardous energy (lockout/tagout) Opening process equipment not properly prepared for maintenance Improperly prepared or hazardous confined Space
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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Improperly prepared or hazardous excavation Any falls from height (>4 feet) Any Tier 1 or 2 Process Safety Event (PSE) Contact/exposure to hazardous materials (physical and chemical)
H2S, HF, Hydrocarbons, Corrosives, Electricity, Radiation, Excessive Heat, etc.
Any crane or rigging failure
e. Did the location have any API RP Tier 1 Process Safety Events (PSE) that required notification to the National Response Center during the evaluation year?
Selection CriteriaAfter passing the screening criteria, the candidate facility's overall safety performance record will be evaluated by the selection committee based on the applicant’s written application.
AWARD LEVELS
Distinguished Safety Award (Top 1-2 applicants) Elite Gold Award (Top 1%) Elite Silver Award (Top 5%)
Applicants who do not receive the DSA may be considered for the Elite Safety Gold or Silver Awards which represents the top one to five percent of industry top safety performers. These awards are presented to those DSA applicants that pass the DSA Screening Criteria and in the judgment of the Selection Committee, have exhibited superior and excellent safety performance and program innovation.
DSA COINSDistinguished Safety Award winners along with the Elite Gold and Silver award winners will be given the opportunity to order special DSA coins for their winning sites. The coins will be made to order with a 50-count minimum and will range in price from $3.00 - $5.00 per coin depending on how large an order is made. After the winners are selected, you will be contacted by an AFPM staff member to inquire as to whether your site would like to order coins.
4.2 Meritorious Safety Performance AwardRecipients must achieve an employee total recordable incident rate of 0.6 or less at their site for calendar year 2015.
A facility will be excluded from receiving this award if it has any of the following:
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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Revision Date:December 2015
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
A site that applies for this award has the option of purchasing an award banner at the cost of $100.00 for each banner. The site will be invoiced upon receiving the award in May.
4.3 Award for Safety Achievement: 1,000,000+ Employee HoursRecipients must have worked 1,000,000 or more employee hours without a DART case (Days away from work, restricted, or transfer) of an employee -or- workplace related fatality of an employee or non-employee (contractor, visitor, etc.) – or - one of the PSE consequences listed below during the evaluation period.
A facility will be excluded from receiving this award if it has any of the following during the evaluation period:
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
The evaluation period for this award does not have to encompass an exact calendar year or an even million hour increment. For example, an award may be presented for 1,235,792 hours from February 10, 2015 to December 5, 2015. Please note that the intention of this award is to recognize achievements in 1,000,000 hour increments and therefore, awards are only presented to those facilities that have reached the next million hour threshold. In other words, a facility that received an award at last year's banquet for 1,200,000 hours worked and then worked an additional 500,000 hours without a DART case (Days away from work, restricted, or transfer) of an employee -or- workplace related fatality of an employee or non-employee (contractor, visitor, etc.), would not be eligible for an award this year since a cumulative total of only 1,700,000 hours was reached. A cumulative total of at least 2,000,000 would be required to receive the award again.
A site that applies for this award has the option of ordering hard hat decals at no charge in increments of 50.
4.4 Award for Safety Achievement: 1+ Years
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Recipients must have worked one or more years (365 consecutive days) without a DART case (Days away from work, restricted, or transfer) of an employee - or - workplace related fatality of an employee or non-employee (contractor, visitor, etc.) – or - one of the PSE consequences listed below during the evaluation period.
A facility will be excluded from receiving this award if it has any of the following during the evaluation period:
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
The evaluation period for this award does not have to encompass an exact calendar year. For example, an award may be presented for 1 year without a DART case (Days away from work, restricted, or transfer) of an employee -or- workplace related fatality of an employee or non-employee (contractor, visitor, etc.) from October 10, 2014 to October 9, 2015, etc. Please note that awards are given for 365 day intervals only. In other words, an award for one year and 5 months would not be granted.
A site that applies for this award has the option of ordering hard hat decals at no charge in increments of 50.
4.5 Exclusion Criteria for Safety AwardsA facility will be excluded from receiving any AFPM Award if it has any of the following during the evaluation period:
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
A Process Safety Event is an unplanned or uncontrolled release of any material, including non-toxic and non-flammable materials (e.g. steam, hot condensate, nitrogen, compressed CO2 or compressed air) from a process.
Consequence Excluded from Safety Awardsan employee, contractor or subcontractor “days away Yes
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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from work” injury and/or fatalitya hospital admission and/or fatality of a third-party Yesan officially declared community evacuation or community shelter-in-place
Yes
A fire or explosion resulting in greater than or equal to $25,000 of direct cost to the Company
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the fire or explosion.
A release of material greater than the threshold quantities described in Table 1 of the standard in any one-hour period
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the release.
A pressure relief device (PRD) discharge to atmosphere whether directly or via a downstream destructive device that results in one or more of the following four consequences:
- liquid carryover; Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the release.
- discharge to a potentially unsafe location; Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the discharge.
- an on-site shelter-in-place; Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the discharge.
- public protective measures (e.g. road closure);
Yes
- and a PRD discharge quantity greater than the threshold quantities in Table 1 of the standard in any one-hour period
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the discharge.
- a release of material greater than the threshold quantities described in Table 1 of the standard in any one-hour period
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the release.
4.6 Contractor Award for Meritorious Safety PerformanceThis award recognizes maintenance contractors working a minimum of 20,000 hours per calendar year at a regular member facility which has achieved a total recordable incidence rate of 0.6 or less with no workplace related fatality during the calendar year. The contractor’s application must be approved by a regular member facility after the OSHA 300A Summary log information has been submitted. See Appendix 2 for a complete listing of eligible sites.
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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APPENDIXESAppendix 1 – References and Resources for API 754Appendix 2 – AFPM Member Companies and Sites
Appendix 1 - References for reporting Process Safety Events:
Information on Tier 1 and Tier 2 Process Safety Indicator Definitions and examples of PSEs:
ANSI/API Recommended Practice 754, Process Safety Indicators for the Refining and Petrochemical Industries, 2010. (You may access RP 754 in a read-only platform at: http://publications.api.org/; for hard copy ordering information online: http://www.api.org/Publications/)
For API webinars on RP 754 and Frequently Asked Questions (FAQS):
http://www.api.org/ehs/health/webinars.cfm
Appendix 2 - Listing of AFPM Member Sites by Company (Only domestic sites are eligible for awards)
Site Name Company Name City State
Ethyl Houston Plant Afton Chemical Corporation Pasadena TXBayport Plant Albemarle Corporation Pasadena TXOrangeburg Plant Albemarle Corporation Orangeburg SCPasadena Plant Albemarle Corporation Pasadena TXALON Bakersfield Refinery Alon USA Bakersfield CAAlon Big Spring Refinery Alon USA Big Spring TXKrotz Springs Refinery Alon USA Krotz Springs LALong Beach Refinery Alon USA Long Beach CAParamount Refinery Alon USA Paramount CAWillbridge Asphalt Refinery Alon USA Portland ORAmerican Refining Group American Refining Group, Inc. Bradford PAAberdeen Plant Axiall Corporation Aberdeen MSLake Charles (North) Axiall Corporation Westlake LALake Charles (South) Axiall Corporation Westlake LALaPorte Site Axiall Corporation LaPorte TXLongview Site Axiall Corporation Longview WA
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Natrium Site Axiall CorporationNew Martinsville WV
Oklahoma City Plant Axiall CorporationOklahoma City OK
Pasadena Plant Axiall Corporation Pasadena TXPlaquemine Division Axiall Corporation Plaquemine LAClear Lake Plant BASF Corporation Pasadena TXFreeport Site BASF Corporation Freeport TXGeismar Works BASF Corporation Geismar LAPasadena Plant BASF Corporation Pasadena TXPort Arthur Plant BASF Corporation Port Arthur TXWyandotte North Works BASF Corporation Wyandotte MI
Big West Oil Big West Oil, LLCNorth Salt Lake UT
Cooper River Plant BP Petrochemicals Wando SCDecatur Plant BP Petrochemicals Decatur ALTexas City Chemical Plant BP Petrochemicals Texas City TXBP Whiting Refinery BP Products North America Whiting INCherry Point Refinery BP Products North America Blaine WABP - Toledo Business Unit BP Products North America Toledo OHLaPorte Plant Braskem America, Inc. LaPorte TXMarcus Hook - Polymers Plant Braskem America, Inc. Marcus Hook PANeal Plant Braskem America, Inc. Kenova WVOyster Creek Plant Braskem America, Inc. Freeport TX
Seadrift Plant Braskem America, Inc.North Seadrift TX
Technology and Innovation Center Braskem America, Inc. Pittsburgh PACalcasieu Refining Company Calcasieu Refining Company Lake Charles LA
Calumet Montana Refining Company Inc.Calumet Specialty Products Partners, L.P. Great Falls MT
Cotton Valley RefineryCalumet Specialty Products Partners, L.P.
Cotton Valley LA
Dickinson RefineryCalumet Specialty Products Partners, L.P. Dickinson TX
Karns City RefineryCalumet Specialty Products Partners, L.P. Karns City PA
Princeton RefineryCalumet Specialty Products Partners, L.P. Princeton LA
San Antonio RefineryCalumet Specialty Products Partners, L.P. San Antonio TX
Shreveport PlantCalumet Specialty Products Partners, L.P. Shreveport LA
Superior RefineryCalumet Specialty Products Partners, L.P. Superior WI
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Auburn Hills Plant Celanese Ltd. Auburn Hills MIBay City Plant Celanese Ltd. Bay City TXBishop Plant Celanese Ltd. Bishop TXClear Lake Plant Celanese Ltd. Houston TXClear Lake Technical Center Celanese Ltd. Pasadena TXDallas Plant Celanese Ltd. Irving TXEnoree Plant Celanese Ltd. Enoree SCFlorence Plant Celanese Ltd. Florence KYLas Colinas Plant Celanese Ltd. Los Colinas TXMeredosia Plant Celanese Ltd. Meredosia ILNarrows Plant Celanese Ltd. Narrows VAShelby Plant Celanese Ltd. Shelby NCWilmington Plant Celanese Ltd. Wilmington NCWinona Plant Celanese Ltd. Winona MN
Bartlesville-Research and Technology CenterChevron Phillips Chemical Company LP Bartlesville OK
Borger PlantChevron Phillips Chemical Company LP Borger TX
Cedar Bayou Chemical ComplexChevron Phillips Chemical Company LP Baytown TX
Drilling Specialities Alamo PlantChevron Phillips Chemical Company LP Conroe TX
Orange PlantChevron Phillips Chemical Company LP Orange TX
Pasadena Plastics ComplexChevron Phillips Chemical Company LP Pasadena TX
Port Arthur PlantChevron Phillips Chemical Company LP Port Arthur TX
Sweeny ComplexChevron Phillips Chemical Company LP Sweeny TX
El Segundo Refinery Chevron U.S.A. Inc. El Segundo CAHawaii Refinery Chevron U.S.A. Inc. Kapolei HIPascagoula Refinery Chevron U.S.A. Inc. Pascagoula MSChevron Richmond Chevron U.S.A. Inc. Richmond CA
Salt Lake Refinery Chevron U.S.A. Inc.Salt Lake City UT
Laurel Refinery CHS Inc. Laurel MTMcPherson Refinery CHS Inc. McPherson KS
Corpus Christi Refinery CITGO Petroleum CorporationCorpus Christi TX
Lake Charles Manufacturing Complex CITGO Petroleum Corporation Lake Charles LALemont Refinery CITGO Petroleum Corporation Lemont ILFortier Plant Cornerstone Chemical Westwego LA
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Mt. Vernon RefineryCountrymark Cooperative Holding Corporation Mt. Vernon IN
Coffeyville Refinery CVR Energy, Inc. Coffeyville KSWynnewood Refining Company LLC CVR Energy, Inc. Wynnewood OKEl Dorado Refinery Delek Refining Ltd. El Dorado ARTyler Refinery Delek Refining Ltd. Tyler TXBeaumont Works DuPont Beaumont TXOld Hickory Site DuPont Old Hickory TNPonchartrain Works DuPont La Place LASabine River Works DuPont Orange TXChocolate Bayou Plant Eastman Chemical Company Alvin TXKingsport Plant Eastman Chemical Company Kingsport TNTexas City Plant Eastman Chemical Company Texas City TXTexas Operations - Longview Eastman Chemical Company Longview TX
Mont Belvieu ComplexEnterprise Products Operating LLC Mont Belvieu TX
Ergon Refining, Inc. Vicksburg, Mississippi Ergon, Inc. Vicksburg MSErgon West Virginia Inc. - Newell Refinery Ergon, Inc. Newell WVBaton Rouge Refinery Exxon Mobil Corporation Baton Rouge LABaytown Refinery Exxon Mobil Corporation Baytown TXBeaumont Refinery Exxon Mobil Corporation Beaumont TXBillings Refinery Exxon Mobil Corporation Billings MTJoliet Refinery Exxon Mobil Corporation Joliet ILBaton Rouge Chemical Plant ExxonMobil Chemical Co. Baton Rouge LABaton Rouge Plastics Plant ExxonMobil Chemical Co. Baton Rouge LABaton Rouge Polyolefins Plant ExxonMobil Chemical Co. Baton Rouge LABaytown Chemical Plant ExxonMobil Chemical Co. Baytown TXBaytown Olefins Plant ExxonMobil Chemical Co. Baytown TXBeaumont Chemical Plant ExxonMobil Chemical Co. Beaumont TXBeaumont Polyethylene Plant ExxonMobil Chemical Co. Beaumont TXEdison Chemical Specialties Plant ExxonMobil Chemical Co. Edison NJMont Belvieu Plastics Plant ExxonMobil Chemical Co. Mont Belvieu TXPensacola Specialty Elastomers ExxonMobil Chemical Co. Cantonment FL
Delaware PlantFormosa Plastics Corporation, USA
Delaware City DE
Louisiana PlantFormosa Plastics Corporation, USA Baton Rouge LA
Point Comfort FacilityFormosa Plastics Corporation, USA
Point Comfort TX
Cheyenne Refinery HollyFrontier Corporation Cheyenne WYEl Dorado Refining Company HollyFrontier Corporation El Dorado KS
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Guidance Document
Revision Date:December 2015
HollyFrontier - Woods Cross HollyFrontier Corporation Woods Cross UTNavajo Refinery HollyFrontier Corporation Artesia NMHollyFrontier -Tulsa Refinery HollyFrontier Corporation Tulsa OKFrankford Plant Honeywell Inc. Philadelphia PAHopewell Plant Honeywell Inc. Hopewell VAOrange Plant Honeywell Inc. Orange TXHouston Refinery Houston Refining, LP Houston TXHunt Southland Refining Company Hunt Refining Company Sandersville MSTuscaloosa Refinery Hunt Refining Company Tuscaloosa ALConroe Plant Huntsman Corporation Conroe TXDayton Plant Huntsman Corporation Dayton TXGeismar Plant Huntsman Corporation Geismar LAHouston (Oxid) Site Huntsman Corporation Houston TX
Huntsman Advanced Technology Center Huntsman CorporationThe Woodlands TX
Huntsman Freeport Ethyleneamines Plant Huntsman Corporation Freeport TXPort Neches Performance Products (PNPP) Huntsman Corporation Port Neches TXRingwood Site Huntsman Corporation Ringwood ILBattleground Manufacturing Complex INEOS Olefins & Polymers USA La Porte TXCarson Polypropylene Plant INEOS Olefins & Polymers USA Carson CACedar Bayou Plant INEOS Olefins & Polymers USA Baytown TXChocolate Bayou Works INEOS Olefins & Polymers USA Alvin TXGreen Lake Chemical Plant INEOS Olefins & Polymers USA Port Lavaca TXLima Chemical Plant INEOS Olefins & Polymers USA Lima OHWhiting Polybutene Plant INEOS Olefins & Polymers USA Whiting IN
Corpus Christi Complex Koch Industries, Inc.Corpus Christi TX
Flint Hills Resources LP Joliet Facility Koch Industries, Inc. Joliet ILINVISTA La Porte Koch Industries, Inc. La Porte TXLongview Polypropylene Facility Koch Industries, Inc. Longview TXMarysville Polypropylene Koch Industries, Inc. Marysville MINorth Pole Refinery Koch Industries, Inc. North Pole AKINVISTA-Orange Site Koch Industries, Inc. Orange TXPeru Plant Koch Industries, Inc. Peru ILPine Bend Refinery Koch Industries, Inc. St. Paul MNPL Propylene Koch Industries, Inc. Houston TXFlint Hills Resources Port Arthur, LLC Koch Industries, Inc. Port Arthur TXVictoria Plant Koch Industries, Inc. Victoria TXWilmington Plant Koch Industries, Inc. Wilmington NC
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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Guidance Document
Revision Date:December 2015
Bayport Choate Plant LyondellBasell Industries Pasadena TXBayport Polymers Plant LyondellBasell Industries Pasadena TXBayport Underwood Plant LyondellBasell Industries Pasadena TXChannelview Chemical Complex LyondellBasell Industries Channelview TXChocolate Bayou Polymers Plant LyondellBasell Industries Alvin TXClinton Complex LyondellBasell Industries Clinton IA
Corpus Christi Complex LyondellBasell IndustriesCorpus Christi TX
Edison Plant LyondellBasell Industries Edison NJ
Fairport Harbor LyondellBasell IndustriesFairport Harbor OH
Jackson Plant LyondellBasell Industries Jackson TNLa Porte Complex LyondellBasell Industries Deer Park TXLake Charles Polymers Plant LyondellBasell Industries Lake Charles LAMansfield Plant LyondellBasell Industries Mansfield TXMatagorda Complex LyondellBasell Industries Bay City TXMorris Complex LyondellBasell Industries Morris ILNewark Plant LyondellBasell Industries Newark NJPD Glycol Plant LyondellBasell Industries Beaumont TXTuscola Plant LyondellBasell Industries Tuscola ILVictoria Plant LyondellBasell Industries Victoria TXCanton Refinery Marathon Petroleum Corporation Canton OHCatlettsburg Refining, LLC Marathon Petroleum Corporation Catlettsburg KYGalveston Bay Refinery Marathon Petroleum Corporation Texas City TXMarathon Louisiana Refining Division Marathon Petroleum Corporation Garyville LAMichigan Refining Division Marathon Petroleum Corporation Detroit MIRobinson Illinois Refinery Marathon Petroleum Corporation Robinson ILTexas Refining Division Marathon Petroleum Corporation Texas City TXSmackover Refinery Martin Operating Partners Smackover ARTrainer Refinery Monroe Energy, LLC Trainer PAConvent Refinery Motiva Enterprises LLC Convent LAPort Arthur Refinery Motiva Enterprises LLC Port Arthur TXPuget Sound Refinery Motiva Enterprises LLC Anacortes WASewaren Plant Motiva Enterprises LLC Sewaren NJShell Deer Park Refinery Motiva Enterprises LLC Deer Park TXShell Martinez Refinery Motiva Enterprises LLC Martinez CAFreeport Plant NALCO Champion Freeport TXFresno Plant NALCO Champion Fresno TXSugar Land Plant NALCO Champion Sugar Land TXSt. Paul Park Refining CO., LLC Northern Tier Energy GP, LLC Saint Paul MN
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
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Guidance Document
Revision Date:December 2015
ParkBelpre Plant NOVA Chemicals Corporation Belpre OHPainesville Plant NOVA Chemicals Corporation Painesville OHHouston Operations - LaPorte VCM Site Occidental Chemical Corporation Deer Park TXHouston Operations - Pasadena PVC Site Occidental Chemical Corporation Pasadena TXHouston Operations-Deer Park PVC Site Occidental Chemical Corporation Deer Park TXHouston Operations-Deer Park VCM Site Occidental Chemical Corporation Deer Park TXIngleside Plant Occidental Chemical Corporation Ingleside TXOlin Augusta Olin Chlor Alkali Products Augusta GANiagara Site Olin Chlor Alkali Products Niagara Falls NYOlin Charleston Olin Chlor Alkali Products Charleston TNOlin Henderson Olin Chlor Alkali Products Henderson NVOlin McIntosh Olin Chlor Alkali Products McIntosh AL
Olin Santa Fe Springs Olin Chlor Alkali ProductsSanta Fe Springs CA
Olin St. Gabriel Olin Chlor Alkali Products St. Gabriel LAOlin Tacoma Olin Chlor Alkali Products Tacoma WAOlin Tracy Olin Chlor Alkali Products Tracy CABay City Plant Oxea Corporation Bay City TXPasadena Refinery Pasadena Refining System, Inc. Pasadena TXChalmette Refinery PBF Energy Inc. Chalmette LAToledo Refining Company LLC PBF Energy Inc. Toledo OHTorrance Refinery PBF Energy Inc. Torrance CA
Philadelphia RefineryPhiladelphia Energy Solutions (PES) Philadelphia PA
Alliance Refinery Phillips 66 Belle Chasse LABayway Refinery Phillips 66 Linden NJBillings Refinery Phillips 66 Billings MTFerndale Refinery Phillips 66 Ferndale WALake Charles Refinery Phillips 66 Westlake LALos Angeles Refinery Phillips 66 Wilmington CAPonca City Refinery Phillips 66 Ponca City OKSan Francisco Refinery - Rodeo Phillips 66 Rodeo CA
Santa Maria Facility Phillips 66Arroyo Grande CA
Sweeny Complex Phillips 66 Old Ocean TXWood River Refinery Phillips 66 Roxana ILWRB Refining, LLC - Borger Refinery Phillips 66 Borger TXPlacid Refining Company LLC Placid Refining Company Port Allen LAOttawa Site SABIC Ottawa IL
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
Greens Bayou Plant Sasol Chemicals (USA) LLC Houston TXLake Charles Chemical Complex Sasol Chemicals (USA) LLC Westlake LAWinnie Plant Sasol Chemicals (USA) LLC Houston TXDeer Park Chemical Plant Shell Chemical Company Deer Park TXGeismar Plant Shell Chemical Company Geismar LANorco Chemical Plant Shell Chemical Company Norco LANorco Refinery Shell Chemical Company Norco LAShell Chemical Mobile Site Shell Chemical Company Saraland ALCasper Refinery Sinclair Oil Corporation Evansville WYSinclair Wyoming Refinery Sinclair Oil Corporation Sinclair WY
Maleic Anhydride Plant SolenisNeal (Kenova) WV
Petrolia Plant Sonneborn, LLC Petrolia PASouth Hampton Refining Company South Hampton Resources, Inc. Silsbee TXTrecora Chemical Plant South Hampton Resources, Inc. Pasadena TXBayport Plant Styrolution America LLC Pasadena TXChannahon Plant Styrolution America LLC Channahon ILDecatur Plant Styrolution America LLC Decatur AL
Indian Orchard Plant Styrolution America LLCIndian Orchard MA
Texas City Plant Styrolution America LLC Texas City TX
Commerce City Refinery Suncor Energy, Inc.Commerce City CO
Tesoro Carson Operations Tesoro Corporation Carson CAGolden Eagle Refinery Tesoro Corporation Martinez CAKenai Refinery Tesoro Corporation Kenai AKLos Angeles Refinery Tesoro Corporation Wilmington CAMandan Refinery Tesoro Corporation Mandan ND
Salt Lake City Refinery Tesoro CorporationSalt Lake City UT
Tesoro Golden Eagle Refinery Tesoro Corporation Martinez CATesoro Refining & Marketing Tesoro Corporation Anacortes WABayport Plant The Dow Chemical Company La Porte TXBristol Site The Dow Chemical Company Bristol PADeer Park Plant The Dow Chemical Company Deer Park TXSeadrift Plant The Dow Chemical Company Port Lavaca TXSt. Charles Operations The Dow Chemical Company Hahnville LATexas City Plant The Dow Chemical Company Texas City TX
West Virginia Operations The Dow Chemical CompanySouth Charleston WV
Dow Texas Operations The Dow Chemical Company Freeport TX
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
Joliet Site The Dow Chemical Company Channahan ILLouisiana Operations The Dow Chemical Company Plaquemine LALouisville Plant The Dow Chemical Company Louisville KYMarlborough Site The Dow Chemical Company Marlborough MAMidland Site The Dow Chemical Company Midland MI
North Andover Site The Dow Chemical CompanyNorth Andover MA
Pittsburg Site The Dow Chemical Company Pittsburg CARoberta Site The Dow Chemical Company Roberta GAEvanston Refinery The International Group, Inc. Evanston WYWoods Cross Refinery The International Group, Inc. Woods Cross UTGeismar Olefins Plant The Williams Companies Geismar LA
Bayport HDPE PlantTotal Petrochemicals & Refining USA, Inc. LaPorte TX
Carville Styrenics PlantTotal Petrochemicals & Refining USA, Inc. Carville LA
La Porte Polypropylene PlantTotal Petrochemicals & Refining USA, Inc. Deer Park TX
Port Arthur RefineryTotal Petrochemicals & Refining USA, Inc. Port Arthur TX
Baytown Operations TPC Group Houston TXHouston Operations TPC Group Houston TXPort Neches Operations TPC Group Port Neches TXU.S. Oil & Refining Co. U.S. Oil & Refining Co. Tacoma WA
Shreveport PlantUOP LLC - A Honeywell Company Shreveport LA
Benicia Refinery Valero Energy Corporation Benicia CA
Corpus Christi Refinery Valero Energy CorporationCorpus Christi TX
Valero Houston Valero Energy Corporation Houston TXMcKee Refinery Valero Energy Corporation Sunray TXPort Arthur Refinery Valero Energy Corporation Port Arthur TXTexas City Refinery Valero Energy Corporation Texas City TXThree Rivers Refinery Valero Energy Corporation Three Rivers TXValero Ardmore Refinery Valero Energy Corporation Ardmore OKValero Memphis Refinery Valero Energy Corporation Memphis TNValero Refining - St. Charles Refinery Valero Energy Corporation Norco LAWilmington Asphalt Refinery Valero Energy Corporation Long Beach CAWilmington Refinery Valero Energy Corporation Long Beach CABloomfield Refinery Western Refining Company Bloomfield NMEl Paso Refinery Western Refining Company El Paso TX
American Fuel & Petrochemical ManufacturersOccupational Injury & Illness and Process Safety Event
StatisticsAFPM Safety Awards Program
Guidance Document
Revision Date:December 2015
Gallup Refinery Western Refining Company Gallup NMCalvert City Plant PVC Plant Westlake Chemical Corporation Calvert City KYWestlake Geismar Plant Westlake Chemical Corporation Geismar LAWestlake Longview Corporation Westlake Chemical Corporation Longview TXWestlake Petrochemical Site Westlake Chemical Corporation Sulphur LAWestlake Polymers Site Westlake Chemical Corporation Sulpher LA