094135-PE-SPC-001 Piping Material Specification-REV 4

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  • SPECIFICATION

    DOC. NO. :

    094135-PE-SPC-001

    REV. NO. : 4

    PAGE : COVER

    PIPING MATERIAL SPECIFICATION

    PROJECT NAME : LPG REFRIGERATED STORAGE

    CLIENT : PETROVIETNAM GAS JOINT STOCK CORPORATION

    CONTRACTOR : PVC-PEN CONSORTIUM

    4 05-Mar-12 Revised A2AF spec. for using GRE/GRV T.N.M Y.B.P J.K.L T.V.D

    3 13-DEC-11 Revised A2AF spec. Revised Pipe A1AC, B1AC NPS 18 24

    T.N.M Y.B.P J.K.L T.V.D

    2 04-Aug-11 A2AD is deleted. CP(hypochlorite) is added in A2AF

    T.N.M W.H.S C.S.H T.V.D

    REV. NO. DATE DESCRIPTION PREP'N REVIEW PEN

    APPROVAL PVGAS

    APPROVAL

    REV. NO. DISCIPLINE PREPARATION REVIEW PEN

    APPROVAL

    PVGAS

    APPROVAL

    4 PIPING

    T.N.MINH Y.B.PARK J.K.LEE Tran Van Du

    This DOCUMENT is the property of PetroVietnam Gas Joint Stock Corporation. Therefore, it shall not be released to any third party without permission of an authorized personnel of the PetroVietnam Gas Joint Stock Corporation.

    DWENG

    DWENG

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    PIPING MATERIAL SPECIFICATION

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    CONTENTS

    1. GENERAL ........................................................................................... 2

    1.1 Intent ................................................................................................. 2

    1.2 Scope .................................................................................................. 2

    1.3 Unit .................................................................................................... 2

    1.4 Codes, Standards and References ......................................................... 3

    2. METERIALS ........................................................................................ 7

    2.1 Standard Material ................................................................................ 7

    2.2 Carbon Content ................................................................................... 7

    2.3 Material for Oxygen Senrvice ................................................................ 7

    2.4 Environmental Evaluation ..................................................................... 7

    3. REQUIREMENT .................................................................................. 8

    3.1 Pipes ................................................................................................... 8

    3.2 Valves ................................................................................................. 9

    3.3 Flanges ............................................................................................. 11

    3.4 Fittings .............................................................................................. 12

    3.5 Gaskets ............................................................................................. 12

    3.6 Bolts and Nuts for Flange ................................................................... 13

    3.7 Threads............................................................................................. 13

    3.8 Seal Welding and Thread Sealant ........................................................ 13

    4. MARKING ........................................................................................ 14

    5. INSPECTION AND TEST ................................................................... 14

    6. RECORDS AND CERTIFICATION ..................................................... 14

    7. INDEX OF PIPING MATERIALS CLASSIFICATION .......................... 15

    APPENDICES

    APPENDIX 1- PIPING MATERIAL CLASS ............................................. 17

    APPENDIX 2- PIPING STANDARD ASSEMBLIES .................................. 49

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    1. GENERAL

    1.1 Intent

    This specification defines the minimum technical and material requirements for pipe, fitting component and valves for LPG Refrigerated Storage Project.

    1.2 Scope

    This specification shall be applied to piping materials indicated on Piping and Instrument Diagram (hereafter referred to as P&ID).

    However, piping system furnished as a regular part of equipment or package shall be in accordance with design conditions of equipment manufactures standards.

    When the piping is connected to the equipment, this specification shall be applied to the extent as indicated below:

    (1) Companion flanges, gaskets, bolts and nuts at equipment nozzle

    (2) First block valve (*) with companion flanges, gaskets, bolts and nuts in the instrument connecting line.

    (3) Companion flanges, gaskets, bolts and nuts for relief valves

    (4) Companion flanges, gaskets, bolts and nuts at the matching point between the piping furnished as of equipment by its manufacturers and that provided by Vendor.

    (*) First block valve: in the instrument connecting line as used herein shall mean the nearest valve to a line to which the instrument is connected.

    This specification shall not be applied to specifically designed companion flanges, gaskets, bolts and nuts at the equipment nozzle.

    1.3 Unit

    The International System of Units (S.I.) shall be used unless otherwise specified. However, nominal sizes of piping components shall be in accordance with inch system, which abbreviation is in. or inch.

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    1.4 Codes, Standards and References

    The design of piping system and the piping material selection shall be in accordance with the latest edition of the codes and standards listed below.

    ASME B1.1 Unified Inch Screw Threads (UN and UNR Thread Form)

    ASME B1.20.1 Pipe Threads, General Purpose

    ASME B16.5 Pipe Flanges and Flanged Fittings

    ASME B16.9 Factory Made Wrought Steel Butt Welding Fittings

    ASME B16.10 Face to Face and End to End Dimensions of Valves

    ASME B16.11 Forged Steel Fittings, Socket Welding and Threaded

    ASME B16.20 Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral Wound and Jacketed

    ANSI B16.21 Nonmetallic Flat Gaskets for Pipe Flanges

    ASME B16.25 Butt Welding Ends

    ASME B16.34 Valves - Flanged, Threaded and Welding End

    ASME B16.36 Orifice Flanges

    ASME B16.47 Large Diameter Steel Flanges NPS 26 through NPS 60

    ASME B16.48 Steel Line Blanks

    ASME B18.2.1 Square and Hex Bolts and Screws

    ASME B18.2.2 Square and hexagonal nuts

    ASME B31.3 Process Piping

    ASME B31.8 Gas Transmission and Distribution Systems

    ASME B36.10M Welded and Seamless Wrought Steel Pipe

    ASME B36.19M Stainless Steel Pipe

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    ASME Section V

    Boiler and Pressure Vessel Code, Section V - Non Destructive Examination

    ASME Section VIII

    Boiler and Pressure Vessel Code, Section VIII - Rules for Construction of Pressure Vessel

    ASME Section IX

    Boiler and Pressure Vessel Code, Section IX - Welding and Brazing Qualifications

    ASTM A53 Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zin-Coated, Welded and Seamless

    ASTM A105 Forgings, Carbon Steel for Piping Components

    ASTM A106 Seamless Carbon Steel Pipe for High Temperature Service

    ASTM A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, Valves and Parts for High Temperature Service

    ASTM A193 Alloy Steel and Stainless Steel Bolting Materials for High Temperature

    ASTM A194 Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service or Both

    ASTM A216 Carbon Steel Castings Suitable for Fusion Welding for High Temperature Service

    ASTM A234 Pipe Fittings for Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures

    ASTM A333 Standard Specification for Seamless and Welded Steel Pipe for Low-Temperature Service

    ASTM A671 Standard Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures

    API 5L Line Pipe

    API 6D Specification for Pipeline Valves

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    API 6FA Fire Test for Valves

    API 594 Wafer and Wafer Lug Check Valves

    API 598 Valve Inspection and Test

    API 599 Metal Plug Valves : Flanged & Welded Ends

    API 600 Steel Gate Valves Flanged and Butt Welding Ends

    API 602 Compact Carbon Steel Gate Valves

    API 603 Class 150, Cast, Corrosion Resistant, Flanged End Gate Valves

    API 607 Fire Test for Soft Seated Ball Valves

    API 608 Metal Ball Valves: Flange, Threaded & Welding End

    API 609 Butterfly Valves: Double Flanged, Lug & Wafer Type

    BS EN ISO 17292

    Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries for sizes DN100 and smaller

    BS EN ISO 15761

    Steel Wedge gate, globe and check valves for sizes DN100 and smaller for the Petroleum and natural gas Industries.

    MSS SP 25 Standard Marking System for Valves, Flanges, Fittings and Unions.

    MSS SP 55 Standard for steel castings for Valves, Flanges, Fittings and Other piping components.(Visual Methods)

    MSS SP 67 Butterfly Valves

    MSS SP 75 Specification for High Test Wrought Butt Welding Fittings

    MSS SP-80 Gate, Globe, Angle and Check Valves

    EN 10204 Metallic Materials : Types of Inspection Documents

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    AWWA C950 Fiberglass Pressure Pipe

    AWWA M45 Fiberglass Pipe Design

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    2. METERIALS

    2.1 Standard Material

    Materials shall be generally in accordance with ASTM standards.

    All materials, including non-metallic parts for valves, seal gaskets and diaphragms shall be suitable for LPG service with stated conditions.

    Carbon steel shall be fully killed and normalized according to the applied code and related specification.

    Appendix 1- Piping Material Class contains material specification which is classified in accordance with the pressures and temperatures for each line and the medium in the line.

    2.2 Carbon Content

    Carbon steel containing carbon content more than 0.35% shall not be used in construction which involves welding or shaping by oxygen cutting or thermal cutting process.

    2.3 Material for Oxygen Service

    All materials for oxygen service require special condition and are governed by specific material classes.

    2.4 Environmental Evaluation

    Environmental pollution, disruption and sanitation shall be considered in selecting piping materials.

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    3. REQUIREMENT

    3.1 Pipes

    All pipe shall comply with ASTM material specifications and the technical requirement for the purchase of pipe.

    Pipe dimensions and wall thickness shall be in accordance with ANSI B36.10M for wrought steel and wrought iron pipe and with ANSI B36.19M for stainless steel pipe. Minimum pipe size shall be (20mm) unless stated otherwise in the individual piping classes. Smaller sizes may be permitted for instrument connections and steam tracing etc., only where specifically stated.

    Pipe made by acid Bessemer process shall not be acceptable. Steel pipe shall be made by open hearth, electric furnace or basic oxygen process. Hot dip galvanized process shall be done (refer to ASTM A123, A153, A385).

    All pipes wall thickness specified in individual pipe classes shall be suitable for the full range of pressure / temperature combinations tabulated. Calculation is based on maximum flange rated pressure for the class in accordance with ASME B16.5.

    Pipe thickness shall be calculated in accordance with ASME B31.3.

    The thickness of threaded nipples shall be calculated in accordance with ASME B31.3.

    Pipe tolerances shall be in accordance with applicable material code.

    Butt-welding end preparation shall be in accordance with ANSI B16.25.

    The use of threaded joints and unions (where permitted by the Pipe Class) shall be kept to a minimum consistent with ease of pipework fabrication, installation and maintenance.

    With the exception of galvanized piping, straight lengths of small bore piping 2 (50mm) and smaller shall be joined together by butt welding. Couplings shall not be used for this purpose

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    3.2 Valves

    Gate valves shall conform to API 602 (1/2 to 1.1/2) and API 600 (2 and above)

    Ball valves shall conform to BS EN ISO 17292 (1/2 to 1.1/2) and API 6D (2 and above).

    Globe valves shall conform to BS EN ISO 15761 (1/2 to 1.1/2) and BS 1873 (2 and above).

    Piston/Ball type Check valves shall conform to BS EN ISO 15761 (1/2 to 1.1/2),

    Swing type check valves (2 and above) shall conform to BS 1868,

    Wafer type check valves (2 and above) shall conform to API 594.

    Plug valves shall conform to API 599.

    Butterfly valves shall conform to API 609.

    Pressure seal for gate, globe and check valves shall be in accordance ANSI B16.34, if required.

    Valve trim numbers for gate, globe and check valves are as API 600 table 3, all trim shall be 13Cr based unless stated otherwise. Sour service shall have 13Cr heat treated trim in accordance with NACE MR-01-75 requirements.

    Corrosion resistant valves (normally austenitic stainless steel) shall be in accordance with API 603, unless otherwise specified.

    Face-to-face and end-to-end dimensions of steel valves shall conform to ASNI B16.10 to the extent covered. Valve supplier shall furnish certified dimension drawings for all valves.

    Butt-welding end valves shall be furnished with ends to match pipe schedule. End preparation shall be in accordance with ANSI B16.25.

    End connection of threaded valves shall be in accordance with ANSI B1.20.1. End connection of socket welding valves shall be in accordance with ANSI B16.11.

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    Bonnet gasket materials shall be compatible with the gasket materials specified in the individual material class, unless otherwise specified.

    Features not covered by the valve descriptions shall be in accordance with manufacturers standard suitable for the intended application.

    Bonnet, cap or gland bolts are normally furnished in accordance with ASTM A307, unless otherwise specified in the individual class.

    Where carbon steel bonnet, cap or gland bolts are normally furnished in accordance with ASTM A193 grade B7, they shall be furnished in the liquid quenched and tempered condition.

    Unless otherwise specified in the individual class, manual gear operators shall be supplied for the following sizes and larger (see table). When the operating force at half opening position of the hand wheel or lever exceeds 35kgf, the valves shall be equipped with gear operator.

    ANSI Class Gate Globe Ball Plug Butterfly

    150 14 10 8 4 8

    300 12 8 6 4 -

    The gate valve with 2-piece or split wedge shall not be used, unless specific approval is obtained. The gate valve with 2-piece or split wedge shall not be used in steam service.

    Swing check valves shall be provided with a boss at location G when the wall thickness is insufficient to permit a drain tap (3/4 for valve size 2 and larger). Bosses and taps shall comply with the requirements of para. 6.3 of ANSI B16.34. Valves shall not be tapped, unless otherwise specified on the purchase order.

    Swing check valves shall be provided with limit stop to prevent disc from remaining in the open position and also suitable for horizontal as well as vertical installation.

    The operating levers or handles on ball valves and plug valves shall indicate, by their position, whether the valve is open or closed. The open position shall be indicated when the lever or handle points in a direction parallel to the flow through the valve. In addition, it shall be

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    impossible to reserve the indicating position inadvertently during re-assembly of the valve.

    Ball valves are not permitted as drain or bleed valves in hydrocarbon service.

    All wrench operated ball valves in insulated lines shall have 120mm extended spindle (measured from the valve bonnet) to ensure that the wrench clears valve insulation. The spindle to have an outer stationary tube welded to the valve bonnet and having a weather seal at the wrench end. The stationary tube enables the insulation to be properly sealed around it.

    Lubricated plug valves shall not be used, unless otherwise specified.

    Fire-safe ball valves design shall be in accordance with API 607, where fire-safe design specified in the individual material class.

    3.3 Flanges

    Flanges shall be as follows:

    (1) ANSI class 25, 125, 250 (all sizes) ANSI B16.1

    (2) ANSI class 150 1500 (1/2 24) ANSI B16.5

    (3) ANSI class 150 900 (26 and above) ANSI B16.47 Series A

    Unless otherwise specified, steel flange faces shall be in accordance with ANSI B16.5. Flange facing finish shall be per ASME B16.5 unless otherwise stated in the project specification

    Flanges not conforming to ANSI B16.5, ANSI 16.47, ANSI B16.1, MSS SP-44 or API 605 shall be specified on drawings.

    Sizes for reducing or blind flanges are indicated by normal pipe sizes.

    End preparation of welding neck flange shall be in accordance with ANSI B16.25. The bore of welding neck flanges shall correspond to the inside diameter of the connecting pipe or fitting, permitting a thickness difference up to 1.6 mm. When the difference in wall thickness between the two components being joined exceeds 1.6mm, taper boring shall be performed on the component having the heavier wall per ANSI B16.25.

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    Flat face flanges with full-face gaskets shall be used against flat face cast iron equipment and valve flanges.

    3.4 Fittings

    All fittings shall be as follows:

    (1) Forged steel socket welding and threaded fittings ANSI B16.11

    (2) Malleable iron threaded fittings (class 150, 300) ANSI B16.3

    (3) Cast iron threaded fitting (class 125, 250) ANSI B16.4

    (4) Butt-welding fittings and stud ends ANSI B16.9

    (5) Butt-welding short radius elbows and returns ANSI B16.28

    (6) Steel flanged fittings ANSI B16.5

    (7) Gray iron flanged fittings ANSI B16.1

    End preparation of the pipe butt-welding fittings shall be in accordance with ANSI B16.25. When butt-welding fittings are specified with a wall thickness larger than that of the pipe and this results in misalignment greater than 1.6mm between the inside surface of the parts to be joined, the fitting shall be taper bored per ANSI B16.25.

    All lines which connect to another line or header (including instrument connections, vents and drains) are considered as branch connections. The basis for design of branch connection is the applicable ANSI code. Reinforcement requirements shall be determined by ASME B31.3. Branches shall be made with un-reinforced or reinforced stub-ins with the following exceptions.

    a) Full size tees shall be used in all pressure ratings

    b) Reducing tees shall be used where specified in the job specification

    c) Branches 1 1 and smaller shall be made with integrally reinforced fittings

    Special consideration shall be taken for branch connection in cyclic service such as temperature cycling.

    3.5 Gaskets

    All gaskets shall be as follows:

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    (a) Spiral wound gaskets ANSI B16.20

    (b) Non-metallic gaskets ANSI B16.21

    (c) Ring-joint gaskets ANSI B16.20

    (d) Gasket dimensions for flanges 26 and large Applicable flange code

    (e) Gaskets not conforming above codes shall be specified on drawings.

    3.6 Bolts and Nuts for Flange

    Bolts and nuts shall be as follows:

    (1) Bolts and nuts shall be galvanized heavy hexagon bolts and nuts; and shall conform to ANSI B18.2.1 and B18.2.2 respectively.

    (2) Threads shall be of coarse thread series, ANSI B1.1. Number of threads shall be 8 per one inch for bolt size U1-1/8 and larger.

    (3) Accuracy of threads and fineness of finish:

    Item Accuracy of thread Fineness of finish

    Bolt 2A Semi-finish or better

    Nut 2B

    Stud bolts shall be threaded in their full length.

    Stud bolt with two nuts shall be used rather than bolt with one nut.

    Number, diameter and length of bolts for flange connection shall be in accordance with ANSI B16.5.

    3.7 Threads

    All screwed connections shall have taper threads in accordance with ASME B1.20.1 (NPT) and limited to 2 (50mm) NPS or less.

    3.8 Seal Welding and Thread Sealant

    As a general design policy to reduce the incidence of leakage the use of threaded joints and unions (where permitted by the pipe class) shall

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    be kept to a minimum consistent with ease of pipe work fabrication, installation and maintenance. Seal welding when required shall be specified in the individual material class.

    All threaded connections that require seal welding, shall meet the requirements of the relevant fabrication standard.

    Threaded plugs on hydrostatic vents not provided with a valve, shall be seal welded after testing has been carried out.

    4. MARKING

    Marking which identifies the material, type and dimension of individual piping components shall be accomplished in accordance with related codes and standards.

    5. INSPECTION AND TEST

    Inspection and tests of individual piping components shall be accomplished in accordance with related codes & standard.

    6. RECORDS AND CERTIFICATION

    All tests and inspection shall be reported. Test reports and certificates shall be submitted to buyer in the sellers data book when production has been completed. All certificates shall be originals or copies authenticated by the buyers authorized agent, be legible and in the English language.

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    7. INDEX OF PIPING MATERIALS CLASSIFICATION

    NO. CLAS

    S

    SYMBOL FLUID NAME DESIGN

    PRESS.

    (Barg)

    DESIGN

    TEMP.

    (C)

    C.A.

    (mm)

    FLANGE

    CLASS

    PIPE

    MATERIAL

    REMARK

    1 A1AC

    PL

    PG

    HL

    HV

    VV

    VL/VH

    Process Liquid

    Process Vapour

    Refrigerated Process Liquid

    Refrigerated Process Vapour

    Vapour Vent

    LP/HP Flare

    17.6 -45/120 1.5

    150, RF 1/2 16 :

    A333 Gr.6

    18 24 :

    A671

    Gr.CC60

    CL.12

    ANSI / ASME

    2

    A1AE LNG

    NG

    LN2

    18.4 -196/65 Nil 150, RF A312-TP304

    ANSI / ASME

    3 A2AA PW

    SW

    IA

    Potable Water

    Service Water

    Instrument Air (2 and below)

    13 0/75 1.5 150, FF A106 Gr.B

    Galvanized

    ANSI / ASME

    4 A2AA

    (FW)

    FW Firewater (Dry system) 14 0/75 1.5 150, FF A53 Gr.B

    Galvanized

    ANSI / ASME

    5 A2AF SW

    CP

    Service Water

    Chemical (Sodium

    Hypochlorite)

    13 0/65 Nil 125, FF GRE/GRV ANSI / ASME

    6 A2AB

    IA

    NT

    WC

    FD

    DN

    Instrument Air (3 and above)

    Nitrogen

    Cooling Medium

    Diesel Fuel

    Open Drain

    13 0/180 1.5

    150, RF 1/2 16 :

    A106 Gr.B

    18 30 :

    API 5L Gr.B

    ANSI / ASME

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    7 A2AB

    (FW)

    FW Firewater (Wet system) 14 0/180 1.5 150, RF 1/2 16 :

    A53 Gr.B

    18 30 :

    API 5L Gr.B

    ANSI / ASME

    8 A2AE CP Chemical Solvent (Odorant) ATM 0/65 Nil 150, RF A312 TP

    316L

    ANSI / ASME

    9 B1AB

    PL

    PG

    Process Liquid

    Process Vapour

    25.0 -20/70 1.5

    300, RF A106 Gr.B ANSI / ASME

    10 B1AC

    PL

    PG

    HL

    HV

    VL/VH

    Process Liquid

    Process Vapour

    Refrigerated Process Liquid

    Refrigerated Process Vapour

    LP/HP Flare

    28.0 -45/65 1.5

    300, RF 1/2 16 :

    A333 Gr.6

    18 24 :

    A671

    Gr.CC60

    CL.32

    ANSI / ASME

    11 B2AE CP Chemical Solvent (Odorant) 27.5 0/65 Nil 300, RF A312 TP

    316L

    ANSI / ASME

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    APPENDIX 1- PIPING MATERIAL CLASS

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    CLASS A1AC

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent, LP/HP Flare

    Service Limits:

    Design Temp.: -45 to 120 0C

    Design Pressure: 17.6 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 1 LTCS, Seamless, Sch.80, PE ANSI B36.10 A333 Gr. 6

    2 - 6 LTCS, Seamless, Sch.STD, BE ANSI B36.10 A333 Gr. 6

    8 - 16 LTCS, Seamless, Sch.20, BE ANSI B36.10 A333 Gr. 6

    18 - 24 LTCS, SAW, Sch.STD, BE ANSI B36.10 A671 Gr. CC60 CL.12

    Swage Nipple

    - 1 LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95

    A333 Gr. 6

    FITTINGS

    Fittings - 1 Forged LTCS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000

    ANSI B16.11

    A350 Gr. LF2 CL.1

    2 - 24 LTCS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness

    ANSI B16.9

    A420 Gr. WPL6

    Sockolet - 1 Forged LTCS, WT to match pipe wall thickness MSS SP-97 A350 Gr. LF2 CL.1

    Weldolet 2 - 8 Forged LTCS, WT to match pipe wall thickness MSS SP-97 A350 Gr. LF2 CL.1

    Coupling - 1 Forged LTCS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000

    ANSI B16.11

    A350 Gr. LF2 CL.1

    FLANGES

    Flanges - 1 Forged LTCS, SW, RF, Class 150 ANSI B16.5 A350 Gr. LF2 CL.1

    2 24 Forged LTCS, WN, RF, Class 150, WT to match pipe

    ANSI B16.5 A350 Gr. LF2 CL.1

    Blind Flange

    - 24 Forged LTCS, RF, Class 150 ANSI B16.5 A350 Gr. LF2 CL.1

    Orifice Flange

    2 - 24

    Forged LTCS, WN, RF, Class 300, with jackbolts and 2 off NPT tapings. WT to match pipe

    ANSI B16.36 A350 Gr. LF2 CL.1

    SPECTACLE BLINDS, SPADE & SPACERS

    Spectacle Blind

    - 12 Plate LTCS, RF, Class 150 ANSI B16.48 A516 Gr.70

    Paddle Blank

    14 -24 Plate LTCS, RF, Class 150 ANSI B16.48 A516 Gr.70

    Paddle Spacer

    14 -24 Plate LTCS, RF, Class 150 ANSI B16.48 A516 Gr.70

    BOLTS & GASKETS

    Gaskets - 24

    4.5 mm Thick Spiral Wound Low Stress 316SS, Graphite Filler, 316 SS inner ring, Carbon Steel outer ring, to suit Class 150 RF Flange.

    ANSI B16.20 Graphite with SS inner ring and CS outer ring

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B18.2.1 ANSI B18.2.2

    A320 Gr. L7 A194 Gr. 4+S3

    VALVES

    Gate Valve - 1 Forged LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF

    API 602 Body: A350 Gr. LF2 CL.1 Trim No.:12

    2 3 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF

    API 600 Body: A352 Gr.LCC Trim No.: 12

    4 12 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.150 RF

    API 600

    Body: A352 Gr.LCC Trim No.: 12

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A1AC

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refrigerated Process Vapour, Vapour Vent, LP/HP Flare

    Service Limits:

    Design Temp.: -45 to 120 0C

    Design Pressure: 17.6 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    14 24 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Gear Oper., Flange CL.150 RF

    API 600

    Body: A352 Gr.LCC Trim No.: 12

    Globe Valve - 1 Forged LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange CL.150 RF

    BS EN ISO 15761

    Body:A350 Gr.LF2 CL.1 Trim No.: 12

    2 8 Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange Class 150 RF

    BS 1873

    Body: A352 Gr.LCC Trim: SS 316L

    Check Valve

    - 1 Forged LTCS Body, Spring Loaded Ball Lift Type, Bolted Cover. Flange Class 150 RF

    BS EN ISO 15761

    Body: A350 Gr. LF2 CL.1 Trim No.: 12

    2 - 6 Cast LTCS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 RF

    BS 1868 Body: A352 Gr.LCC Trim: SS 316L

    8 - 24 Cast LTCS Body, Wafer Dual Type, Wafer Ends to suit Class 150 RF Flange

    API 594 Body: A352 Gr.LCC Trim: SS 316L

    Butterfly Valve

    3 6

    Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated

    API 609 Body: A352 Gr.LCC Trim: SS 316L

    8 24

    Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated

    API 609 Body: A352 Gr.LCC Trim: SS 316L

    Ball Valve (Note 4)

    - 1 Forged LTCS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device

    BS EN ISO 17292

    Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE

    2 6 Cast LTCS 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device

    API 6D Body: A352 Gr.LCC Ball: SS 316 Stem: SS 316 Seats: RPTFE

    8 24 Cast LTCS 2 Pieces Split Body, Trunnion Mounted, Anti Blow-out, Flange Ends, RF, Class 150, RB, Gear operated. Fire safe design with antistatic device

    API 6D Body: A352 Gr.LCC Ball: SS316 Stem: SS316 Seats: RPTFE

    Double block and bleed valve

    3/4 Forged LTCS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device

    Manufacturer Standard

    Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    Piping Standard Details

    PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

    Hydrostatic Vent & Drain Detail 2

    Process Vent & Drain Detail 4

    Pressure Connection Detail 6, 8

    Temperature Connection Detail 9

    Orifice Flange Connection Detail 11

    BRANCH CONNECTIONS FOR 45

    0 / 90

    0 ANGLE

    T,G 24

    BR

    AN

    CH

    SIZ

    E (

    Inch)

    T,G RT,G 20

    T,G RT,G RT,G 18

    T,G RT,G RT,G RT,G 16

    T,G RT,G RT,G RT,G RT,G 14

    T,G RT,G RT,G RT,G RT,G RT,G 12

    T,G RT,G RT,G RT,G RT,G RT,G RT,G 10

    T,G RT,G RT,G RT,G RT,G RT,G W,G W,G 8

    T,G RT,G RT,G RT,G RT,G RT W W W 6

    T,G RT,G RT,G RT W W W W W W 4

    T,G RT,G RT,G W W W W W W W W 3

    T RT,G RT,G RT W W W W W W W W 2

    TS RT RT S S S S S S S S S S 1 TS TR RT S S S S S S S S S S S 1

    TS TR TR S S S S S S S S S S S S

    TS TR TR TR S S S S S S S S S S S S

    1 1 2 3 4 6 8 10 12 14 16 18 20 24

    RUN PIPE (Inch)

    LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW) TR: REDUCING T (SW) S: SOCKOLET W: WELDOLET G: PIPE TO PIPE WITH REINFORCED PAD

    Notes:

    1. Drain and vent connections for all pipe sizes shall be inch. Gate valves shall be used.

    2. Pipe joints for 2 and larger sizes shall be buttweld.

    3. Branch connections shall be as per Branch Table

    4. Full Bore ball valves shall be used only when indicated on P&IDs

    5. Cavity Vent for ball valve shall be used only when indicated on P&IDs

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A1AE

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 0 mm

    Service: LNG, NG, LN2

    Service Limits:

    Design Temp.: -196 to 65 0C

    Design Pressure: 18.4 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 1 Seamless, Sch.80S, PE ANSI B36.19 A312-TP304

    2 - 3 Seamless, Sch.40S, BE ANSI B36.19 A312-TP304

    4 - 6 Seamless, Sch.10S, BE ANSI B36.19 A312-TP304

    8 - 20 EFW, Sch.10S, BE ANSI B36.19 A312-TP304

    24 - 24 EFW, Sch.10S, BE ANSI B36.19 A312-TP304

    Swage Nipple

    - 1 Seamless, Sch.80S (L) x Sch.80S (S), PE MSS SP-95

    A312-TP304

    Nipple - 1 Seamless, Sch.80S, PBE, L=100mm Seamless, Sch.80S, POE/TOE, L=100mm

    ANSI B36.19 A312-TP304

    FITTINGS

    Fittings - 1 Forged SS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000

    ANSI B16.11

    A182-F304

    2 - 24 Wrought SS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness

    ANSI B16.9

    A403-WP304

    Sokolet - 1 Forged SS, WT to match pipe wall thickness MSS SP-97 A182-F304

    Weldolet 2 - 8 Forged SS, WT to match pipe wall thickness MSS SP-97 A182-F304

    Coupling - 1 Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000

    ANSI B16.11

    A182-F304

    FLANGES

    Flanges - 1 Forged SS, SW, RF, Class 300 ANSI B16.5 A182-F304

    2 24 Forged SS, WN, RF, Class 300, WT to match pipe ANSI B16.5 A182-F304 Blind Flange

    - 24 Forged SS, RF, Class 300 ANSI B16.5 A182-F304

    Orifice Flange

    2 - 24

    Forged SS, WN, RF, Class 300, with jackbolts and 2 off NPT tapings. WT to match pipe

    ANSI B16.36 A182-F304

    SPECTACLE BLINDS, SPADE & SPACERS

    Spectacle Blind

    - 12 Plate, RF, Class 300 ANSI B16.48 A240-304

    Paddle Blank

    14 -24 Plate, RF, Class 300 ANSI B16.48 A240-304

    Paddle Spacer

    14 -24 Plate, RF, Class 300 ANSI B16.48 A240-304

    BOLTS & GASKETS

    Gaskets - 24

    4.5 mm Thick Spiral Wound 316SS, Graphite Filler, 316 SS inner ring and outer ring, to suit Class 300 RF Flange.

    ANSI B16.20 Graphite with SS inner ring and outer ring

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B18.2.1 ANSI B18.2.2

    A320 Gr. B8M-CL.2 A194 Gr. 8MA

    VALVES

    Globe Valve - 1 Socket Welded Globe Valve, Class 800# Per API 602; 304L Stainless Steel Body & Bonnet (ASTM A182 GR F304L Forging), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Bolt A320-B8M CL2; OS&Y. Bolted Bonnet, Handwheel Operated; Valve to be Suitable for Cryogenic service Operating at -196 Deg C; Socketweld ends to ANSI B16.11

    API 602 Body: A182 - F304L Trim: 316+HF BB OS&Y

    2 8 Buttwelded Globe Valve, Class 150# Per ANSI B16.34; 304L Stainless Steel Body & Bonnet (ASTM

    ANSI B16.34

    Body: A351 Gr.CF3 Trim: 316+HF

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A1AE

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 0 mm

    Service: LNG, NG, LN2

    Service Limits:

    Design Temp.: -196 to 65 0C

    Design Pressure: 18.4 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    A351 Gr CF3 Casting), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316+ Gaphite Filler, 316 Inner Ring, Bolt A320 B8M CL.2; OS&Y, Bolted Bonnet, Renewable Seats, Loose Plug Type Disc, Extended Bonnet, Gear and Handwheel Operated; Valve shall be Suitable for Cryogenic Service Operating at -196 Deg C; Buttweld end (SCH40S) to ANSI B16.25, End to End As Per ANSI B16.10

    Check Valve

    - 1 socket Welded Check Valve, Class 800#; 304l Stainless Steel Body, Disc & Cover (ASTM A182 Gr F304L Forging), 316 Stainless Steel Trim With Stellite On Discs And Seats, Spiral Wound Gasket:316SS+ Graphite Filler, 316SS Inner Ring, Spring-Manufacture's Standard, Bolt A320 B8M CL2; T-Body, Piston Lift Type, Bolted Cover, Spring Arrested For Use In The Horizontal And Vertical; Valve To Be Suitable For Cryogenic Service AT-196 Deg C; Socketweld Ends To ANSI B16.11;

    API 602 Body: A182 Gr.F304L Trim: 316+HF

    2 - 6 Buttwelded Check Valve, Class 150#, 304L Stainless Steel Body, Disc & Cover (ASTM A351 Gr Cf3 Casting); 316 Stainless Steel Trim With Stellite On Discs And Seats, Bolt A320 B8M CL2, Spiral Wound Gasket: 316ss+ Graphite Filler, 316ss Inner Ring; Swing Check Type, Bolted Cover, Internal Hinge Design (Noexternal Plugs), Renewable Seats, Suitable For Use In The Horizontal And Vertical Positions, Valve To Be Suitable For Cryogenic Service Operating at-196 deg c; Buttweld End(sch40s) to ANSI B16.25, End To End As Per ANSI B16.10;

    ANSI B16.34 Body: A351 Gr.CF3 Trim: 316+HF

    8 - 24 Wafer Check Valve, Class 300#; 304 Stainless Steel Body, Disc & Cover (ASTM A351 Gr CF8 Casting), 316 Stainless Steel Trim ,Spring Inconel 600, Bolt A320 B8M CL2, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Dual Plate Wafer Type, For Use In The Horizontal And Vertical Positions; Valve To Be Suitable For Cryogenic Service Operating At-196 Deg C; Raised Face Flange Dimension: As Per ANSI B16.5 Mating Flange Rating 300# RF(125AARH);

    API 594 Body: A351 Gr.CF8M Trim: 316L

    Ball Valve (Note 4)

    - 1 Socket Welded Ball Valve, Class 800# Fire Safe, Anti Static Design, Floating Ball, With Extended Stem And Vapour Space, Wrenched Operated, 3 Pieces Type, Basically Reduced Port, But In Case Of Full Port - Be Defined In B/M. A 1/8"(inch) Vent Hole Shall Be Drilled In Upstream Face Of Ball To Relieve Excess Body Pressure, Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Mounting With Stem In A Horizontal Position, And Cryogenic Service Operating At-196 Deg C; 100mm Nipple Welded On Each End, PBE + PBE; Socket Welding Ends Preparation Per ANSI B16.11;

    API 602 Body: A182 Gr. F304 Ball: SS 316 Stem: A182 Gr. F316 Seats: PTFE Seals: Graphite

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A1AE

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 0 mm

    Service: LNG, NG, LN2

    Service Limits:

    Design Temp.: -196 to 65 0C

    Design Pressure: 18.4 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    2 - 6 Buttwelded Ball Valve, Class 150# Per API 6D; 304L Stainless Steel Body, Bolt A320-B8M CL2; One Piece Body, Top Entry, Extended Stem & Vapour Space, Wrench Operated, Basically Reduced Port, But In Case Of Full Port - Be Defined In B/M, Fire Safe Design, Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Floating Ball Type ; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld Ends(SCH10s) Per ANSI B16.25, End To End Dimension Per ANSI B16.10;

    API 6D Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite

    8 24 Buttwelded Ball Valve, Class 150# Per API 6D; 304l Stainless Steel Body One Piece Body, Top Entry, Extended Stem & Vapour Space, Gear And Hanwheel Operated, Basically Reduced Port, But In Case Of Full Port-Be Defined In B/M, 8" & Larger - Trunnion Ball, 6" & Smaller - Floating Ball Type ; Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Fire Safe Design; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld ends(sch10s) per ANSI B16.25, End To End Dimension Per ANSI B16.10;

    API 6D Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite

    Double block and bleed valve

    3/4 Forged SS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever Operated. Fire Safe Design With Antistatic Device

    Manufacturer Standard

    Body: A182 Gr.F316L Trim: 316L

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    BRANCH CONNECTIONS FOR 45

    0 / 90

    0 ANGLE

    T 24

    BR

    AN

    CH

    SIZ

    E (

    Inch)

    T RT 20

    T RT RT 18

    T RT RT RT 16

    T RT RT RT RT 14

    T RT RT RT RT RT 12

    T RT RT RT RT RT RT 10

    T RT RT RT RT RT W W 8

    T RT RT RT RT RT W W W 6

    T RT RT RT W W W W W W 4

    T RT RT W W W W W W W W 3

    T RT RT RT W W W W W W W W 2

    TS RT RT S S S S S S S S S S 1

    TS TR RT S S S S S S S S S S S 1

    TS TR TR S S S S S S S S S S S S

    TS TR TR TR S S S S S S S S S S S S

    1 1 2 3 4 6 8 10 12 14 16 18 20 24

    RUN PIPE (Inch)

    LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW) TR: REDUCING T (SW) S: SOCKOLET W: WELDOLET

    Notes:

    1. Drain and vent connections for all pipe sizes shall be inch. Gate valves shall be used.

    2. Pipe joints for 2 and larger sizes shall be buttweld.

    3. Branch connections shall be as per Branch Table

    4. Full Bore ball valves shall be used only when indicated on P&Ids

    Piping Standard Details

    PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

    Hydrostatic Vent & Drain Detail 1

    Process Vent & Drain Detail 3

    Pressure Connection Detail 5,7

    Temperature Connection Detail 9

    Orifice Flange Connection Detail 10

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AA

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Potable Water, Service water, Instrument Air (2 and below)

    Service Limits:

    Design Temp.: 0 to 75 0C

    Design Pressure: 13 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 2 CS, Seamless, Sch.80, Galvanized, SCRD NPTM ANSI B36.10 A106 Gr.B, Galvanized as per A153

    3 - 6 CS, Seamless, Sch.STD, BE ANSI B36.10 A106 Gr.B (Note 1)

    8 - 12 CS, Seamless, Sch.20, BE ANSI B36.10 A106 Gr.B (Note 1)

    Swage Nipple

    - 2 CS, Seamless, Galvanized, NPTM MSS SP-95

    A106 Gr.B, Galvanized as per A153

    FITTINGS

    Fittings 3/8 - 2 CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal

    & Reducing Tees, Unions, Cap. Class 3000 ANSI B16.11

    A234 Gr.WPB, Galvanized as per A153

    3 - 12 CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness

    ANSI B16.9

    A234 Gr.WPB (Note 1)

    Threadolet - 2 CS, NPTF, Class 3000 MSS SP-97 A105N (Note 1)

    Weldolet 3 - 4 CS, BW, Class 3000 MSS SP-97 A105N (Note 1)

    Coupling - 2 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000

    ANSI B16.11

    A234 Gr.WPB, Galvanized as per A153

    FLANGES

    Flanges - 2 CS, Threaded, FF, Class 150 ANSI B16.5 A105N Galvanized as per A153

    3 12 CS, WN, FF, Class 150, WT to match pipe ANSI B16.5 A105N (Note 1) Blind Flange

    - 2 CS, FF, Class 150 ANSI B16.5 A105N Galvanized as per A153

    3 12 CS, FF, Class 150 ANSI B16.5 A105N (Note 1) Orifice Flange

    2 - 12

    CS, WN, FF, Class 300, with jackbolt and 2 off NPTF tappings. WT to match pipe

    ANSI B16.36 A105N (Note 1)

    SPECTACLE BLINDS, SPADE & SPACERS

    Spectacle Blind

    - 2 Plate CS, to suit Class 150 ASME B16.5 Flanges ANSI B16.48 A516 Gr.70 Galvanized as per A153

    3 - 12 Plate CS, to suit Class 150, ASME B16.5 Flanges

    A516 Gr.70 (Note 1)

    BOLTS & GASKETS

    Gaskets - 12

    Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick

    ANSI B16.21 Non-asbestos Fiber

    - 12

    Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick

    ANSI B16.21 Non-asbestos Fiber (Note 2)

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B1.1 ANSI B18.2.2

    A193 Gr. B7 A194 Gr. 2H

    VALVES

    Gate Valve - 2 Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF

    MSS SP-80 Body: B62 Cl.C83600 Trim No.:Bronze

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AA

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Potable Water, Service water, Instrument Air (2 and below)

    Service Limits:

    Design Temp.: 0 to 75 0C

    Design Pressure: 13 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    3 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF

    API 600 Body: A216 Gr.WCB Trim No.: 1

    Butterfly Valve

    3 6 Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated

    API 609

    Body: A216 Gr.WCB Trim: 13 Cr

    8 12 Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated

    API 609

    Body: A216 Gr.WCB Trim: 13 Cr

    Check Valve

    - 2 Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends

    MSS SP-80 Body: B62 Cl C83600 Trim No.: Bronze

    3 - 6 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF

    BS 1868 Body: A216 Gr.WCB Trim: A182 Gr.F6

    8 - 12 Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange

    API 594 Body: A216 Gr.WCB Trim: 1

    Globe Valve - 2 Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated

    MSS SP-80 Body: B62 Cl C83600 Trim No.: Bronze

    3 6 Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange.

    BS 1873

    Body: A216 Gr.WCB Trim: 13 Cr

    Ball Valve (Note 6)

    - 2 Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends.

    BS EN ISO 17292

    Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE

    3-6 Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.

    API 6D Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AA(FW)

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Firewater (Dry system)

    Service Limits:

    Design Temp.: 0 to 75 0C

    Design Pressure: 14 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 2 CS, Seamless, Sch.80, Galvanized, SCRD NPTM ANSI B36.10 A53 Gr.B, Galvanized as per A153

    3 - 6 CS, ERW, Sch.STD, BE ANSI B36.10 A53 Gr.B (Note 1)

    8 - 12 CS, ERW, Sch.20, BE ANSI B36.10 A53 Gr.B (Note 1)

    Swage Nipple

    - 2 CS, Seamless, Galvanized, NPTM MSS SP-95

    A53 Gr.B, Galvanized as per A153

    FITTINGS

    Fittings 3/8 - 2 CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal

    & Reducing Tees, Unions, Cap. Class 3000 ANSI B16.11

    A234 Gr.WPB, Galvanized as per A153

    3 - 12 CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness

    ANSI B16.9

    A234 Gr.WPB (Note 1)

    Threadolet - 2 CS, NPTF, Class 3000 MSS SP-97 A105N (Note 1)

    Weldolet 3 - 4 CS, BW, Class 3000 MSS SP-97 A105N (Note 1)

    Coupling - 2 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000

    ANSI B16.11

    A234 Gr.WPB, Galvanized as per A153

    FLANGES

    Flanges - 2 CS, Threaded, FF, Class 150 ANSI B16.5 A105N Galvanized as per A153

    3 12 CS, WN, FF, Class 150, WT to match pipe ANSI B16.5 A105N (Note 1) Blind Flange

    - 2 CS, FF, Class 150 ANSI B16.5 A105N Galvanized as per A153

    3 12 CS, FF, Class 150 ANSI B16.5 A105N (Note 1) Orifice Flange

    2 - 12

    CS, WN, FF, Class 300, with jackbolt and 2 off NPTF tappings. WT to match pipe

    ANSI B16.36 A105N (Note 1)

    SPECTACLE BLINDS, SPADE & SPACERS

    Spectacle Blind

    - 2 Plate CS, to suit Class 150 ASME B16.5 Flanges ANSI B16.48 A516 Gr.70 Galvanized as per A153

    3 - 12 Plate CS, to suit Class 150, ASME B16.5 Flanges

    A516 Gr.70 (Note 1)

    BOLTS & GASKETS

    Gaskets - 12

    Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick

    ANSI B16.21 Non-asbestos Fiber

    - 12

    Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick

    ANSI B16.21 Non-asbestos Fiber (Note 2)

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B1.1 ANSI B18.2.2

    A193 Gr. B7 A194 Gr. 2H

    VALVES

    Gate Valve - 2 Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF

    MSS SP-80 Body: B62 Cl.C83600 Trim No.:Bronze

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AA(FW)

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Firewater (Dry system)

    Service Limits:

    Design Temp.: 0 to 75 0C

    Design Pressure: 14 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    3 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF

    API 600 Body: A216 Gr.WCB Trim No.: 1

    Butterfly Valve

    3 6 Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated

    API 609

    Body: A216 Gr.WCB Trim: 13 Cr

    8 12 Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated

    API 609

    Body: A216 Gr.WCB Trim: 13 Cr

    Check Valve

    - 2 Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends

    MSS SP-80 Body: B62 Cl C83600 Trim No.: Bronze

    3 - 6 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF

    BS 1868 Body: A216 Gr.WCB Trim: A182 Gr.F6

    8 - 12 Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange

    API 594 Body: A216 Gr.WCB Trim: 1

    Globe Valve - 2 Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated

    MSS SP-80 Body: B62 Cl C83600 Trim No.: Bronze

    3 6 Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange.

    BS 1873

    Body: A216 Gr.WCB Trim: 13 Cr

    Ball Valve (Note 6)

    - 2 Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends.

    BS EN ISO 17292

    Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE

    3-6 Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.

    API 6D Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    Piping Standard Details

    PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

    Hydrostatic Vent & Drain Detail 12

    Process Vent & Drain Detail 13

    Pressure Connection Detail 14

    Temperature Connection Detail 9

    Orifice Flange Connection Detail 15

    BRANCH CONNECTIONS FOR 90

    0 ANGLE

    BR

    AN

    CH

    SIZ

    E (

    Inch)

    T 12

    T RT 10

    T RT RT 8

    T RT RT RT 6

    T RT RT RT W 4

    T RT RT W W W 3

    TT D D D D D D 2

    TT RTT D D D D D D 1

    TT RTT RTT D D D D D D 1

    TT RTT RTT RTT D D D D D D

    TT RTT RTT RTT RTT D D D D D D

    TT RTT RTT RTT D D D D D D D 3/8

    3/8 1 1 2 3 4 6 8 10 12

    LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TT: EQUAL TEE (THREADED) RTT: REDUCING TEE (THREADED) W: WELDOLET D:THREADOLET

    Notes:

    1. To be galvanized as per ASTM A153 after welding.

    2. Use for 300# connection only.

    3. Drain and vent connections for all pipe sizes shall be inch. Ball valves shall be used.

    4. Pipe joints for sizes up to 2 shall be full coupling. Pipe size 3 and above shall be joint by buttweld and Galvanized after welding.

    5. Branch connections shall be as per Branch Table

    6. Full Bore ball valves shall only be used when indicated on P&IDs

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AF

    Rating: ANSI Class 125

    Design Code: ANSI B31.3

    Corrosion Allowance: 0.0 mm

    Service: Service Water, Chemical (Sodium Hypochlorite)

    Service Limits:

    Design Temp.: 0 to 65 0C

    Design Pressure: 13 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 24 Fiberglass piping (Filament Wound), Seamless, Butt/Wrap or Bonding

    AWWA C950

    FITTINGS

    90 Ell 45 Ell Tee Reducer (Con, Ecc) Cap

    - 24 Fiberglass piping, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness

    AWWA C950

    FLANGES

    Flanges - 24 Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150

    ANSI B16.5 AWWA C950

    Blind Flange

    - 24 Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150

    ANSI B16.5 AWWA C950

    Orifice Flange

    2 - 14

    Fiberglass piping (FILAMENT WOUND) SMLS, Class 300, with jackbolt, WT to match pipe

    ANSI B16.36 AWWA C950

    BOLTS & GASKETS

    Gaskets - 24

    Gasket, FF as per B16.5, Class 150, 3.2mm thick, O-Ring

    - - (Note3)

    Bolting - 24 Stud Bolt Fully Threaded with Two Hex Nuts and washer

    ANSI B1.1 ANSI B18.2.2

    A193 Gr. B7 A194 Gr. 2H, GALV (Note1,2)

    VALVES

    Gate Valve - 1 1/2 Al Bronze Body, OS&Y, Bolted Bonnet. Hand wheel Oper., Flange CL.150 FF

    API 602 Body: B62 Cl.C83600 Trim No.:Bronze

    2-4 DI Body W/AL BR DISC, OS&Y, Bolted Bonnet.

    Hand wheel Oper., Flange CL.150 FF API 600 Body: A395

    Trim No.:Al Bronze

    6-24 DI Body W/AL BR DISC, OS&Y, Bolted Bonnet. Gear Oper., Flange CL.150 FF

    API 600 Body: A395 Trim No.:Al Bronze

    Butterfly Valve

    3 8 DI Body W/AL BR DISC, BU-N ST. Lever Oper., CL.150 FF

    API 609

    Body: A395 Trim No.:Al Bronze

    10 24 DI Body W/AL BR DISC, BU-N ST. Gear Oper., CL.150 FF

    API 609

    Body: A395 Trim No.:Al Bronze

    Check Valve

    2-24 DI Body W/AL BR DISC, BU-N ST,Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange

    MSS SP-80 Body: A395 Trim No.:Al Bronze

    Ball Valve

    - 6 DI Body, W/AL BR Floating Ball, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated

    BS EN ISO 17292 / API 6D

    Body: A395 Trim No.:Al Bronze

    8- 24 DI Body, W/AL BR Floating Ball, Reduced Bore, Trunnion Mounted, Class 150 FF, Flanged Ends, Gear operated

    API 6D Body: A395 Trim No.:Al Bronze

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    Piping Standard Details

    PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

    Hydrostatic Vent & Drain Detail 19

    Process Vent & Drain Detail 20

    Pressure Connection Detail 21

    Temperature Connection Detail 22

    Orifice Flange Connection Detail 23

    BRANCH CONNECTIONS FOR 90

    0 ANGLE

    BR

    AN

    CH

    SIZ

    E (

    Inch)

    T 14

    T RT 12

    T RT RT 10

    T RT RT RT 8

    T RT RT RT RT 6

    T RT RT RT R R 4

    T RT RT R R R R 3

    T R R R R R R R 2

    T RT R R R R R R R 1

    T RT RT R R R R R R R 1

    T RT RT RT R R R R R R R

    T RT RT RT RT R R R R R R R

    1 1 2 3 4 6 8 10 12 14

    LEGEND: T: EQUAL TEE RT: REDUCING TEE R: RAINFORCING PAD

    Notes:

    1. Hot dip galvanizing method shall be applied to galv.

    2. Bolt & nut contractor should supply with washers (2EA, 3.2 mm WROUGHT STEEL)

    3. RTR: Reinforced thermoset resin

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AB

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Instrument Air (3 and above), Nitrogen, Cooling Medium, Diesel Fuel

    Service Limits:

    Design Temp.: 0 to180 0C

    Design Pressure: 13 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 1 CS, Seamless, Sch.80 , PE ANSI B36.10 A106 Gr. B

    2 - 6 CS, Seamless, Sch. STD, BE ANSI B36.10 A106 Gr. B

    8 - 12 CS, Seamless, Sch. 20, BE ANSI B36.10 A106 Gr. B

    14 - 16 CS, Seamless, Sch.10, BE ANSI B36.10 A106 Gr. B

    18 - 20 CS, SAW, Sch.10, BE ANSI B36.10 API 5L Gr.B

    24 CS, SAW, Sch.20, BE ANSI B36.10 API 5L Gr.B

    30 CS, SAW, Sch.10, BE ANSI B36.10 API 5L Gr.B

    Swage Nipple

    - 1 CS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95

    A106 Gr. B

    FITTINGS

    Fittings - 1 Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000

    ANSI B16.11

    A105N

    2 - 30 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness

    ANSI B16.9

    A234 Gr. WPB

    Coupling - 1 Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000

    ANSI B16.11

    A105N

    Sockolet - 1 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

    Weldolet 2 - 8 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

    FLANGES

    Flanges - 1 Forged CS, SW, RF, Class 150 ANSI B16.5 A105N

    2 24 Forged CS, WN, RF, Class 150, WT to match pipe ANSI B16.5 A105N 30 Forged CS, WN, RF, Class 150, WT to match pipe ANSI B16.47

    Series A A105N

    Blind Flange

    - 12 Forged CS, RF, Class 150 ANSI B16.5 A105N

    Orifice Flange (Pair)

    2 - 30

    Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2 NPTF tappings. WT to match pipe

    ANSI B16.36 A105N

    SPECTACLE BLINDS, SPADE & SPACERS

    Spectacle Blind

    - 12 Plate CS, RF, Class 150 ANSI B16.48 A516 Gr.70

    Paddle Blank

    14 - 20 Plate CS, RF, Class 150 ANSI B16.48 A516 Gr.70

    Paddle Spacer

    14 - 30 Plate CS, RF, Class 150 ANSI B16.48 A516 Gr.70

    BOLTS & GASKETS

    Gaskets - 30 Flat Ring, expanded Graphite, 2mm thick, RF ANSI B16.21 Expanded Graphite

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B18.2.1 ANSI B18.2.2

    A193 Gr. B7 A194 Gr. 2H

    VALVES

    Gate Valve - 1 Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated

    API 602 Body: A105N Trim: 13% Cr.

    2 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

    14 24 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

    30 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AB

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Instrument Air (3 and above), Nitrogen, Cooling Medium, Diesel Fuel

    Service Limits:

    Design Temp.: 0 to180 0C

    Design Pressure: 13 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    150, Gear operated

    Globe Valve - 1 Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated

    BS EN ISO 15761

    Body: A105N Trim: 13% Cr.

    2 - 8 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated

    BS 1873 Body: A216 Gr. WCB Trim: 13% Cr.

    Check Valve

    - 1 Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800

    BS EN ISO 15761

    Body: A105N Trim: 13% Cr.

    2 - 6 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150

    BS 1868 Body: A216 Gr. WCB Trim: 13% Cr.

    8 - 24 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges.

    API 594 Body: A216 Gr. WCB Trim: 13% Cr.

    30 Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges.

    API 594 Body: A216 Gr. WCB Trim: 13% Cr.

    Ball Valve (Note 4)

    - 1 Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated

    BS EN ISO 17292

    Body: A105N Trim: 13% Cr Seat: PTFE

    2 6

    Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated

    API 6D

    Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE

    8 24

    Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated

    API 6D

    Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE

    30 Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated

    API 6D

    Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE

    Butterfly Valve (Note 5)

    3 6

    Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated

    API 609 Body: A216 Gr. WCB Trim: 13% Cr

    8 24

    Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated

    API 609 Body: A216 Gr. WCB Trim: 13% Cr

    30 Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated

    API 609 Body: A216 Gr. WCB Trim: 13% Cr

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AB(FW)

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Firewater (Wet system)

    Service Limits:

    Design Temp.: 0 to 180 0C

    Design Pressure: 14 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 1 CS, Seamless, Sch.80 , PE ANSI B36.10 A53 Gr. B

    2 - 6 CS, ERW, Sch. STD, BE ANSI B36.10 A53 Gr. B

    8 - 12 CS, ERW, Sch. 20, BE ANSI B36.10 A53 Gr. B

    14 - 16 CS, ERW, Sch.10, BE ANSI B36.10 A53 Gr. B

    18 - 20 CS, SAW, Sch.10, BE ANSI B36.10 API 5L Gr.B

    24 CS, SAW, Sch.20, BE ANSI B36.10 API 5L Gr.B

    30 CS, SAW, Sch.10, BE ANSI B36.10 API 5L Gr.B

    Swage Nipple

    - 1 CS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95

    A53 Gr. B

    FITTINGS

    Fittings - 1 Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000

    ANSI B16.11

    A105N

    2 - 30 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness

    ANSI B16.9

    A234 Gr. WPB

    Coupling - 1 Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000

    ANSI B16.11

    A105N

    Sockolet - 1 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

    Weldolet 2 - 8 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

    FLANGES

    Flanges - 1 Forged CS, SW, RF, Class 150 ANSI B16.5 A105N

    2 24 Forged CS, WN, RF, Class 150, WT to match pipe ANSI B16.5 A105N 30 Forged CS, WN, RF, Class 150, WT to match pipe ANSI B16.47

    Series A A105N

    Blind Flange

    - 16 Forged CS, RF, Class 150 ANSI B16.5 A105N

    Orifice Flange (Pair)

    2 - 30

    Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2 NPTF tappings. WT to match pipe

    ANSI B16.36 A105N

    SPECTACLE BLINDS, SPADE & SPACERS

    Spectacle Blind

    - 12 Plate CS, RF, Class 150 ANSI B16.48 A516 Gr.70

    Paddle Blank

    14 - 20 Plate CS, RF, Class 150 ANSI B16.48 A516 Gr.70

    Paddle Spacer

    14 - 30 Plate CS, RF, Class 150 ANSI B16.48 A516 Gr.70

    BOLTS & GASKETS

    Gaskets - 30 Flat Ring, expanded Graphite, 2mm thick, RF ANSI B16.21 Expanded Graphite

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B18.2.1 ANSI B18.2.2

    A193 Gr. B7 A194 Gr. 2H

    VALVES

    Gate Valve - 1 Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated

    API 602 Body: A105N Trim: 13% Cr.

    2 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

    14 24 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

    30 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class 150, Gear operated

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AB(FW)

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Firewater (Wet system)

    Service Limits:

    Design Temp.: 0 to 180 0C

    Design Pressure: 14 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    Globe Valve - 1 Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated

    BS EN ISO 15761

    Body: A105N Trim: 13% Cr.

    2 - 8 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated

    BS 1873 Body: A216 Gr. WCB Trim: 13% Cr.

    Check Valve

    - 1 Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800

    BS EN ISO 15761

    Body: A105N Trim: 13% Cr.

    2 - 6 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150

    BS 1868 Body: A216 Gr. WCB Trim: 13% Cr.

    8 - 24 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges.

    API 594 Body: A216 Gr. WCB Trim: 13% Cr.

    30 Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges.

    API 594 Body: A216 Gr. WCB Trim: 13% Cr.

    Ball Valve (Note 4)

    - 1 Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated

    BS EN ISO 17292

    Body: A105N Trim: 13% Cr Seat: PTFE

    2 6

    Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated

    API 6D

    Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE

    8 24

    Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated

    API 6D

    Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE

    30 Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated

    API 6D

    Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE

    Butterfly Valve (Note 5)

    3 6

    Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated

    API 609 Body: A216 Gr. WCB Trim: 13% Cr

    8 24

    Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated

    API 609 Body: A216 Gr. WCB Trim: 13% Cr

    30 Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated

    API 609 Body: A216 Gr. WCB Trim: 13% Cr

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    BRANCH CONNECTIONS FOR 90

    0 ANGLE

    T 30

    BR

    AN

    CH

    SIZ

    E (

    Inch)

    T RT 24

    T RT RT 20

    T RT RT RT 18

    T RT RT RT RT 16

    T RT RT RT RT RT 14

    T RT RT RT RT RT RT 12

    T RT RT RT RT RT RT RT 10

    T RT RT RT RT RT RT W W 8

    T RT RT RT RT RT W W W W 6

    T RT RT RT W W W W W W W 4

    T RT RT W W W W W W W W W 3

    T RT RT W W W W W W W W W W 2

    TS S S S S S S S S S S S S S 1

    TS TR S S S S S S S S S S S S S 1

    TS TR TR S S S S S S S S S S S S S 3/4

    TS TR TR TR S S S S S S S S S S S S S 1/2

    1/2 3/4 1 1

    2 3 4 6 8 10 12 14 16 18 20 24 30

    LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW) TR: REDUCING T (SW) S: SOCKOLET W: WELDOLET

    Notes:

    1. Drain and vent connections for all pipe sizes shall be inch. Ball valves shall be used.

    2. Pipe joints for 2 and larger sizes shall be buttweld.

    3. Branch connections shall be as per Branch Table

    4. Full Bore ball valves shall be used only when indicated on P&IDs

    5. To be used for Cooling Medium service only

    Piping Standard Details

    PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

    Hydrostatic Vent & Drain Detail 1

    Process Vent & Drain Detail 3

    Pressure Connection Detail 5, 7

    Temperature Connection Detail 9

    Orifice Flange Connection Detail 10

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AE

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: Nil

    Service: Chemical, Solvent

    Service Limits:

    Design Temp.:0 to 65 0C

    Design Pressure: ATM Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 1 SS, Seamless, Sch.80S, PE ANSI B36.19 A312 TP316L

    2 - 6 SS, Seamless, Sch. 40S, BE ANSI B36.19 A312 TP316L

    Swage Nipple

    - 1 SS, Seamless, Sch.80S (L) x Sch.80S (S), PE MSS SP-95

    A312 TP316L

    FITTINGS

    Fittings - 1 Forged SS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000

    ANSI B16.11

    A182 F316L

    2 - 6 Wrought SS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness

    ANSI B16.9

    A403 WP316L

    Coupling - 1 Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000

    ANSI B16.11

    A182 F316L

    Sockolet - 1 Forged SS, WT to match pipe wall thickness MSS SP-97 A182 F316L

    Weldolet 2 - 6 Forged SS, WT to match pipe wall thickness MSS SP-97 A182 F316L

    FLANGES

    Flanges - 1 Forged SS, SW, RF, Class 150 ANSI B16.5 A182 F316L

    2 6 Forged SS, WN, RF, Class 150, WT to match pipe ANSI B16.5 A182 F316L Blind Flange

    - 6 Forged SS, RF, Class 150 ANSI B16.5 A182 F316L

    Orifice Flange (Pair)

    2 - 6

    Forged SS, WN, RF, Class 300, WT to match pipe ANSI B16.36 A182 F316L

    SPECTACLE BLINDS

    Spectacle Blind

    - 6 Plate SS, RF, Class 150 ANSI B16.48 A240 Gr.TP316L

    BOLTS & GASKETS

    Gaskets - 6 Flat Ring, expanded Graphite, 2mm thick, RF ANSI B16.21 Expanded Graphite

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B18.2.1 ANSI B18.2.2

    A320 Gr.B8M Cl.2 A194 Gr. 8M

    VALVES

    Gate Valve - 1 Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated.

    API 602 Body: A182 F316L Trim: 316L

    2 6 Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated.

    API 600 Body: A351 CF8M Trim: 316L

    Globe Valve - 1 Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated.

    BS EN ISO 15761

    Body: A182 F316L Trim: 316L

    2 - 6 Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated.

    BS 1873 Body: A351 CF8M Trim: 316L

    Check Valve

    - 1 Forged SS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, API Class 800

    BS EN ISO 15761

    Body: A182 F316L Trim: 316L

    2 - 6 Cast SS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150

    BS 1868 Body: A351 CF8M Trim: 316L

    Ball Valve (Note 4)

    - 1 Forged SS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), Lever Operated,

    BS EN ISO 17292

    Body: A182 F316L Trim: 316L Seat: PTFE

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS A2AE

    Rating: ANSI Class 150

    Design Code: ANSI B31.3

    Corrosion Allowance: Nil

    Service: Chemical, Solvent

    Service Limits:

    Design Temp.: 0 to 65 0C

    Design Pressure: ATM Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    2 6

    Cast SS Split Body, Reduced Bore, Floating Ball, Flange Ends, RF, Class 150, Lever operated

    API 6D

    Body: A351 CF8M Trim: 316L Seat: PTFE

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    Piping Standard Details

    PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

    Hydrostatic Vent & Drain Detail 1

    Process Vent & Drain Detail 3

    Pressure Connection Detail 5, 7

    Temperature Connection Detail 9

    Orifice Flange Connection Detail 10

    BRANCH CONNECTIONS FOR 90

    0 ANGLE

    BR

    AN

    CH

    SIZ

    E (

    Inch)

    T 6

    T RT 4

    T RT RT 3

    T RT RT W 2

    TS S S S S 1

    TS RT S S S S 1

    TS RT RT S S S S 3/4

    TS RT RT RT S S S S 1/2

    1/2 3/4 1 1 2 3 4 6

    RUN PIPE (Inch)

    LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW) TR: REDUCING T (SW) S: SOCKOLET W: WELDOLET

    Notes:

    1. Drain and vent connections for all pipe sizes shall be inch. Ball valves shall be used.

    2. Pipe joints for 2 and larger sizes shall be buttweld.

    3. Branch connections shall be as per Branch Table

    4. Full Bore ball valves shall be used only when indicated on P&IDs

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS B1AB

    Rating: ANSI Class 300

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Process Liquid, Process Vapour

    Service Limits:

    Design Temp.: -20 to 70 0C

    Design Pressure: 25 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    PIPE

    Pipes - 1 CS, Seamless, Sch.80, PE ANSI B36.10 A106 Gr. B

    2 - 6 CS, Seamless, Sch. STD, BE ANSI B36.10 A106 Gr. B

    Swage Nipple

    - 1 CS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95

    A106 Gr. B

    FITTINGS

    Fittings - 1 Forged CS, SW, 90 / 45 Deg. Elbow, Equal / Reducing Tees, Union, Cap. Class 3000

    ANSI B16.11

    A105N

    2 - 6 Wrought CS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness

    ANSI B16.9

    A234 Gr. WPB

    Coupling - 1 Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000

    ANSI B16.11

    A105N

    Sockolet - 1 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

    Weldolet 2 - 6 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

    FLANGES

    Flanges - 1 Forged CS, SW, RF, Class 300 ANSI B16.5 A105N

    2 6 Forged CS, WN, RF, Class 300, WT to match pipe ANSI B16.5 A105N Blind Flange

    - 6 Forged CS, RF, Class 300 ANSI B16.5 A105N

    Orifice Flange (Pair)

    2 - 6

    Forged CS, WN, RF, Class 300, WT to match pipe ANSI B16.36 A105N

    SPECTACLE BLINDS

    Spectacle Blind

    - 6 Plate CS, RF, Class 300 ANSI B16.48 A516 Gr.70

    BOLTS & GASKETS

    Gaskets - 6 Flat Ring, expanded Graphite, 2mm thick, RF ANSI B16.21 Expanded Graphite

    Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts ANSI B18.2.1 ANSI B18.2.2

    A193 Gr. B7 A194 Gr. 2H

    VALVES

    Gate Valve - 1 Forged CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange Class 300 RF.

    API 602 Body: A105N Trim: 13% Cr.

    2 3 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.300 RF

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

    4 6 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.300 RF

    API 600 Body: A216 Gr. WCB Trim: 13% Cr.

    Globe Valve - 1 Forged CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF.

    BS EN ISO 15761

    Body: A105N Trim: 13% Cr.

    2 - 6 Cast CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF.

    BS 1873 Body: A216 Gr. WCB Trim: 13% Cr.

    Check Valve

    - 1 Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, Flange CL.300 RF.

    BS EN ISO 15761

    Body: A105N Trim: 13% Cr.

    2 - 6 Cast CS Body, Swing Type, Bolted Cover, Flange CL.300 RF.

    BS 1868 Body: A216 Gr. WCB Trim: 13% Cr.

    Ball Valve (Note 4)

    - 1 Forged CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300, Lever Oper. Fire safe design with antistatic device

    BS EN ISO 17292

    Body: A105N Trim: 13% Cr Seat: RPTFE

    2 6

    Cast CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300,

    API 6D

    Body: A216 Gr. WCB Trim: 13% Cr

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    CLASS B1AB

    Rating: ANSI Class 300

    Design Code: ANSI B31.3

    Corrosion Allowance: 1.5 mm

    Service: Process Liquid, Process Vapour

    Service Limits:

    Design Temp.: -20 to 70 0C

    Design Pressure: 25 Barg

    Item Size range

    (NPS)

    Description Dimensional

    Standard

    Material

    Specification

    Lever Oper. Fire safe design with antistatic device Seat: RPTFE

    Double block and bleed valve

    3/4 Forged CS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device

    Manufacturer Standard

    Body: A105N Trim: 13% Cr Seat: RPTFE

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    PIPING MATERIAL SPECIFICATION

    PVC-PEN CONSORTIUM

    Piping Standard Details

    PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

    Hydrostatic Vent & Drain Detail 2

    Process Vent & Drain Detail 4

    Pressure Connection Detail 6, 8

    Temperature Connection Detail 9

    Orifice Flange Connection Detail 11

    BRANCH CONNECTIONS FOR 90

    0 ANGLE

    BR

    AN

    CH

    SIZ

    E (

    Inch)

    T 6

    T RT 4

    T RT RT 3

    T RT RT W 2

    TS RT RT S S 1

    TS TR RT S S S 1

    TS TR TR S S S S 3/4

    TS TR TR TR S S S S 1/2

    1/2 3/4 1 1 2 3 4 6

    RUN PIPE (Inch)

    LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW) TR: REDUCING T (SW) S: SOCKOLET W: WELDOLET

    Notes:

    1. Drain and vent connections for all pipe sizes shall be inch. Gate valves shall be used.

    2. Pipe joints for 2 and larger sizes shall be buttweld.

    3. Branch connections shall be as per Branch Table

    4. Full Bore ball valves shall be used only when indicated on P&IDs

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