0901049-A draft.pdf · IPSO ♦ 18lb, 35lb, 50lb ... Dosing Relay board ♦ 120VAC model with Solid State Dosing Relay board Lavatec Inc ♦ LX425-LX460 washer extract ... Troubleshooting

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0901049 Rev B. Sep 98

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Introduction Technical Data Alliance Laundry Systems ♦ Speed Queen/Uniwash UC/SC se-

ries ♦ Speed Queen/Uniwash UF/SF se-

ries ♦ PVM, PVN, and PVP models ♦ PVQ and PVT models ♦ Uniwash UWPVM, UWPVN, and

UWPVP models ♦ Uniwash UWPVQ and UWPVT

American Laundry ♦ 35lb Cascadex fixed timer ♦ 35lb and 65lb 11 track card pro-

grammer ♦ 125lb Cascadex card programmer ♦ 125lb and 300 lb microprocessor

control ♦ 450lb and 600lb microprocessor

control ♦ Pioneer/Platinum/8085

Braun ♦ Microprocessor OPL ♦ Batch Tunnel Continental Girbau ♦ PM-SM models

4

4-7

8

9

10 11

12

13

14

15

16 17

18

19

20 21

22

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Dexter Company ♦ WCN 18 OPL ♦ WCN 25 and 40 OPL ♦ WCN 55 and 40 computer ♦ WCN 55 OPL VF drive DynaWash /Edro ♦ Typical Models ♦ Models with ICC control IPSO ♦ 18lb, 35lb, 50lb, and 70lb models ♦ 240VAC model with Solid State

Dosing Relay board ♦ 120VAC model with Solid State

Dosing Relay board Lavatec Inc ♦ LX425-LX460 washer extract ♦ LT-25-LT-60 tunnel Pellerin Milnor ♦ System 4 ♦ System 7 ♦ 36” Q Style Models ♦ EP Plus F8J ♦ EP Plus Q6J ♦ Miltrol Drum Programmer ♦ RWE Series ♦ BWP, QxP, and FxP ♦ Serial Tunnel CBW ♦ Serial Tunnel CBW diagram Passat Laundry Systems Wascomat ♦ W-75/105/125 ♦ W-185 ♦ W-244 ♦ W-245 ♦ FL-125/185 ♦ FL-244 ♦ FL-245 ♦ FL-245 ♦ Selecta - 28 Washx Troubleshooting Guide Appendix A

23 24 25 26

27 28

29 30

31

32 33

34 35 36 37 38 39 40 41 42 43 44

45 46 47 48 49 50 51 52 53 54 55 56

57-58

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The Laundry Interface Manual provides suggested installation methods for Knight dispensers to various laundry machine supply signals. The laundry supply signal is used to trigger the chemical dispenser pump to inject the appropriate chemicals. The On Premise, Multi Flow, and Knight Trak dispensers are illustrated in the wir-ing diagrams. These dispensers are similar in wiring in supply signals. The MPL series will be mentioned in the Appendix.

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Relay mode: This mode is used with programmable laundry machines that will control the supply signal length (time). The pumps will run as long as the supply signal is present.

Standard mode: This mode uses the supply signal to trigger the pumps and the dispenser’s microprocessor takes control to count down delay and run times. Refer to units manual for

⇒ On Premise (OP-500 series): ◊ 5 supply 24-240VAC signal inputs ◊ Dual common inputs (Com A, Com B) for split common application ◊ 120, 208, 230VAC transformer for main power connections

Note: If the laundry machine supply signal input has one common always use com-mon A. (Refer to the unit’s installation manual for more information on split common connections). ⇒ Multi Flow (MF series):

◊ 8 supply 24-240VAC signal inputs ◊ Dual common inputs (Com A, Com B) for split common application ◊ 120VAC or 230VAC power connection (Refer to units instruction manual

for more information on power connections) a voltage select jumper is provided on the board. The main incoming power must match the motor voltage of the unit.

Example : If the power supply is 120V the motor voltage must be 120V. The volt-age of the unit is indicated on the outside of the unit. Note: If the laundry machine uses one common use common A (refer to units instruction manual for split common applications).

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Technical Data continued

The Knight Trak Data Management Systems gives users control of every day-to-day washroom operation. Provides easy to understand printed reports for data tracking capability. On-Site programming and the ability to export information to personal computers. There are two versions of Knight Trak; Knight Trak I and II.

Knight Trak I: This system allows for chemical injection and data tracking for washer extractor and tunnel washers. This system is available in one of four ver-sions: Washer Extractor, Washer Extractor Relay,Tunnel Relay, and Tunnel Trak. • Washer Extractor: The system is installed to a washer extractor laundry ma-

chine. Allows the programming of the pump run and delay times. • Washer Extractor Relay: Same as washer extractor except the laundry ma-

chine will control the pump run and delay times. • Tunnel Relay: The system is installed to a tunnel machine that will control the

pump run and delay times. • Tunnel Trak: The system is installed to a tunnel machine with dispenser con-

trolled pump injection. Knight Trak II: This system allows for chemical injection and data tracking for washer extractor laundry machines. Main control, programming, and report pa-rameters are set with the Laundry Formula Programmer (LFP). The LFP permits programming for each dispenser and allows the operator to select the formulas or obtain load count information.

⇒ Knight Trak I & II : ◊ Signal interface module (SIB) which receives supply signals from the

laundry machine and sends them as low-voltage data transmission to the Knight Trak dispenser.

◊ 24-240VAC signal inputs ◊ Dual common signal inputs (common A common B) ◊ 10 supply signal inputs

Note: If laundry machine has a single common use common A. The Knight Trak version I (KOB) and Knight Trak II (POB) circuit boards inside the dispenser have a voltage select jumper for 120VAC and 220VAC power input, however, the in-coming power must match the motor voltage. The voltage of the unit is indicated outside the dispenser.

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Operation: Peristaltic pumps are positive displacement pumps with a minimum of moving parts. The rotation of the elliptical roller block in the head against the squeeze tube causes vacuum on the suction side of the tube and chemicals are easily pumped. Specifications: Several factors contribute to the pumping distances of peristaltic pumps. Chemical viscosity, tubing size, vertical pumping and pressurized mani-folds or lines can lower the distances. All pumping distances are based on the vis-cosity of water. The approximate maximum distance a peristaltic pump can pull or draw chemical is 10 feet. The maximum distance the pump can push or pump the chemical is 200 feet (horizontally). Note: It is recommended not to pump vertically more than 12 feet. The maximum pressure the pump can pump against is 30 PSI.

35(�,167$//$7,21� ♦ Check to make sure that all functions of the laundry machine are operating

properly. ♦ Check the proposed location for a 115 or 230VAC power source. ♦ Measure the voltage of the supply signal and signal common not supply signal

and case ground. ♦ Measure the distance from chemical supply container to chemical dispenser

and from the dispenser to the injection point inside the wash machine. Tools Required ⇒ Volt Meter ⇒ Tape measure ⇒ Electric drill (with masonry bit if mounting on block wall) ⇒ Appropriate tools and hardware to mount unit to wall (i.e. screw driver, ham-

mer, level, screws, and wall anchors).

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,167$//$7,21� If there are any questions in the installation, programming, or opera-tion of the Knight chemical dispenser contact Knight Technical Service Lake Forest, CA - 800-854-3764 Covington, GA - 800-241-7789 Warning : Disconnect all power to the machine before starting with in-stallation instructions.

Caution : Before connecting signal wires and main power always ver-ify the voltage with a volt meter and check the schematic of the wash wheel controller in the instruction manual of the machine.

1) Mount the dispenser near the chemical containers no higher than ft. and within 10ft. horizontally.

2) Run all electrical wires through conduit. Check any applicable electrical codes. 3) Inspect wiring diagram of wash machine and card reader 4) Insert one end of the suction tube to left side of squeeze tube on the peristaltic

pump. 5) Cut the suction tube to length and insert the other end into the appropriate supply container using PVC pipe as a support. 6) Insert one end of the discharge tube into the right side of the peristaltic pump. 7) Form an anti-siphon loop (with the loop pointing “down”) with the other end of

the discharge tubing and insert the end into the supply pocket of the machine. 8) Connect main power to the Knight laundry dispensers proper voltage terminals.

The proper voltage is indicated on the voltage label on the side of the dis-penser.

9) Connect each of the supply signals to the Knight laundry dispenser according to the diagrams provided.

10)Refer to the units instruction manual for programming instructions. Make any adjustments to programming which can be due to product viscosity, distance pumped, etc.

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Shepard St P.O. Box 990 �

Ripon, WI 54971-0990 Phone # 920-748-3121

Fax # 920-748-4429 WWW.COMLAUNDRY.COM

Speed Queen /Uniwash

UC/SC SERIES A terminal strip in the input power junction box provides supply output signals for the chemical dispenser. Note: Do not attempt to make supply signal electrical connections to points other than those pro-vided specifically for that purpose by the factory.

208-240 Volt 60Hz 1 o 3-wire and 3 o 4-wire models

Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A Supply 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Supply 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Supply 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Supply 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 Supply 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 5

Neutral to supply 1 through 5 yields 120VAC

Line 1 to Line 2 yields 240VAC Fused 3A 10A Max to power chemical dispenser WARNING: Any chemical dispenser requiring 110VAC must be powered by a separate ex-

ternal power source.

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Alliance continued

SPEED QUEEN /UNIWASH

UF/SF SERIES

A stainless steel box at the rear of the machine houses a terminal strip for the supply signals to the chemical dispenser. Supply terminals 1-8 provide 120VAC fused at 500mA. Note: These are supply signals and are not to be used to provide power to the dispenser.

All models with 5 supplies

Line 1 Line 2

Supply 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Supply 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Supply 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Supply 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 Supply 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 5 Common . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A

Common to supply 1 through 5 yields 120VAC - 220VAC Line 1 to Line 2 yields 240VAC Fused 3A 10A Max to power chemical dispenser

Caution : Common is not a true neutral do not use with Line 1 or Line 2

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Alliance-UF/SF series

PVM,PVN,and PVP models-8 supplies

Line 1 Line 2

Supply 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Supply 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Supply 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Supply 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 Supply 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 5 Supply 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 6 Supply 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 7 Supply 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 8 Common . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A

Common to supply 1 through supply 8 yields 120VAC fused at 500mA.

Warning: Chemical dispenser must be powered from an independent power source. Caution: Common is not a true neutral do not use with Line 1 or Line 2

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Alliance-UF/SF series

PVQ and PVT models - 8 supplies

Line 1 Line 2

Supply 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Supply 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Supply 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Supply 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 Supply 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 5 Supply 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 6 Supply 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 7 Supply 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 8 Common . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A

Common to supply 1 through supply 8 yields 120VAC

Line 1 to Line 2 yields 220VAC to power chemical dispenser Warning: If chemical dispenser requires 110VAC must use separate power source.

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Alliance continued UNIWASH

UWPVM,UWPVN, and UWPVP models

The supply solenoid enclosure includes the terminal strip. It is located over the right side of the washer drum Note: All supply outputs may not be operable.

Supply 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Supply 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Pump 2 Supply 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Supply 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 Supply 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . Pump 5 Supply 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 6 Supply 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 7 Supply 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . Pump 8 Supply 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 9 Common . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A


Warning: Must be powered by a separate power source Caution: Common is not a true neutral do not use with Line 1 or Line 2

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Alliance-Uniwash

UWPVQ models

Line 1 Line 2 Supply 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Supply 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Supply 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump 3 Supply 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 Supply 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 5 Supply 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 6 Supply 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 7 Supply 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 8 Supply 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump 9 Common . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A


Line 1 to Line 2 yields 240VAC fused 3A, 10A fuse max to power chemical dispenser Caution: Common is not a true neutral do not use with Line 1 or Line 2

Page 14

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5050 Section Ave �Cincinnati, OH 45212 �

Phone # 513-731-5500 WWW.almi.COM

35 lb. Cascadex Fixed Timer

Check the main power and signal voltages of the machine. The signal sources for the 35 Lb. Cas-

cadex Fixed Timer series are located on the indicator lights behind the front panel of the machine.

Com A Pump 1 Pump 2 Pump 3 Pump 4 Pump 5

Product Common - Soft Light (Pink Wire) Break - On Light (Orange Wire) Detergent -On Light (Orange Wire) Bleach - On Light (Orange WIre) Sour - Soft Light (Black Wire) Softmer - Soft Light (Black Wire)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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American continued

35 lb. and 65 lb. 11 Track Card Programmer

Check the main power and signal voltages of the machine. The signal sources for the 35 Lb. and 65 Lb.

11 Track Card Programmer series are located inside the card controller of the machine.

For card cutting, refer to the following:

Product Pump Track


Product Common - Wire #2 Break - Wire #33 Detergent - Wire #33 Bleach - Wire #34 Sour - Wire #35 Softner - Wire #35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Break Soap

Bleach Sour Soft

1 2 3 4 5

1 2 3 4 5

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American continued

125 lb. Cascadex Card Programmer

Check the main power and signal voltages of the machine. The signal sources for the sour and softener for the 125 Lb. Cascadex Card Programmer Series are located at the supply solenoids in

the rear of the machine. The other signal sources are located at the indicator lights behind the front panel of the machine.

Common -“Start” Light-Wire #99 Break - “Start” Light-Wire #35 Detergent -“Signal” Light-Wire #130 Bleach - “Signal” Light-Wire #130 Sour - Supply Solenoid-Wire #28 Softener - Supply Solenoid-Wire #28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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American continued

125 Lb. & 300 Lb. Microprocessor Control

Check the main power and signal voltages of the machine. The signal sources for the 125 Lb. & 300 Lb. Microprocessor Control Series are located on an input/output (I/O) circuit board inside the machine. Ensure that a solid state interface board providing at lease 24 VAC is installed.

Common - Wire #226 Break - Wire #232 Detergent - Wire #233 Bleach - Wire #234 Sour - Wire #235 Softener - Wire #236

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American continued

450 Lb. & 600 Lb. Microprocessor Control

Common Supply Common - Wire #206 . . . . . . . . . . . . . . . . . . . . . . . . Com A Break Supply 1 - Wire #236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Detergent Supply 2 - Wire #235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Bleach Supply 3 - Wire #234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Sour Supply 4 - Wire #233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump 4 Softener Supply 5 - Wire #209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 5

Check the main power and signal voltages of the machine. The signal sources for the 450 Lb. & 600 Lb. Microprocessor Control Series are located on an input/output (I/O) circuit board inside the machine. Ensure that a solid state interface board providing at lease 24 VAC is installed.

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American continued

Pioneer/Platinum/8085 Microprocessors

The Supply Interface Control has 8 or 10 dry contact relays for liquid supply signals. Use one leg of the chemical dispenser main power for terminal OC and the other leg of main power

for COM A on the dispenser signal inputs. Use independent separate power source for chemical dispenser power.

Supply Interface Control

Terminal OC

1 2 3 4 5 6 7 8 9 10

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One leg of main dispenser power Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8 Pump 9 Pump 10

Page 20

%5$81�

P.O. Box 70 461 East Brighton Ave

Syracuse, NY 13205-0070 Phone # 800-432-7286

Fax # 315-475-4130 WWW.GAbraun.COM

Microprocessor OPL

Applicable to many models

Common = Wire #44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A Supply 1 = Wire #21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Supply 2 = Wire #22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Supply 3 = Wire #23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Supply 4 = Wire #24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 Supply 5 = Wire #104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 5

All supply signals are 24VAC outputs.

Caution : If 120VAC or 220VAC is needed to provide main power to the chemical dispenser do not connect to the control panel, must use a separate outside power source.

Page 21

Braun continued

BatchTunnel Washer

BTW 10,13,16, and 18 modules

The supply signals are 24VAC outputs Braun supplies two programmable flushes for sour and bleach wire # 813 and 814

Supply 1 - Wire #904 Supply 2 - Wire #905 Supply 3 - Wire #906 Supply 4 - Wire #907 Supply 5 - Wire #908 Supply 6 - Wire #909 Supply 7 - Wire #910 Supply 8 - Wire #911 Supply 9 - Wire #912 Supply 10 -Wire #913 Common - Wire #44

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Pump 1 Pump 2 Pump 3 Pump4 Pump5 Pump6 Pump7 Pump8 Pump9 Pump10 Com A

Page 22

&217,1(17$/�*,5%$8�

2525 Bowen Street Oshkosh, WI 54901 Phone # 920-231-8222

Fax # 920-231-4666

PM-SM models

The supply signals are located in the back right corner of the machine Use a independent power source for dispenser power

For other models contact manufacturer for wiring information

Terminal Common 207 Prewash 43 Wash 44 Bleach 45 Softener 46

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Com A Pump 1 Pump 2 Pump 3 Pump 4

Page 23

DEXTER COMPANY

515-472-5131

Supply signals are located on a terminal strip at the rear of the machine. All supply signals are 120VAC and are active for 10 seconds. Warning : Disconnect All power to machine before starting with installation instructions. Caution : Before connecting signal wires and main power always verify the volt-age with a volt meter and check the schematic of the wash wheel controller in the instruction manual of the machine. All signal and main power lines should be run through electrical conduit and all local electrical codes should be followed.

'(;7(5�&203$1<�

2211 W. Grimes Fairfield, IA 52556 Phone # 515-472-5131

Fax # 515-472-6336

WCN 18LB OPL

Supply signals are 120VAC and are active for 10 seconds

Indicator lights “Prewash” Yellow/Black wire “Wash” Yellow/Orange wire “Bleach” Yellow/Green wire “Rinse” Yellow/Blue wire “Final Rinse” Yellow/White wire Common Blue Wire

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

Pump 1 Pump 2 Pump 3 Pump 4 Pump 4 Com A

Page 24

Dexter continued

WCN 25LB AND 40LB OPL 2 SPD DRIVE Line 1 Line 2

Indicator lights “Prewash” Yellow/Black Terminal A . . . . . . . . . . . . . . . . . . . . Pump 1 “Wash” Yellow/Orange Terminal B . . . . . . . . . . . . . . . . . . Pump 2 “Bleach” Yellow/Green Terminal C. . . . . . . . . . . . . . . . . . . Pump 3 “Final rinse” Yellow/White Terminal D. . . . . . . . . . . . . . . . . . Pump 4 Common Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A

Line 1 to Line 2 yields 240VAC to power chemical dispenser Common to any of the indicator light wires yields 110VAC and are active for 10 seconds

Page 25

Dexter continued

55LB OPL AND 40LB COMPUTER

MAGNETEK VF DRIVE SYSTEM

Line 1 Line 2 Terminal strip on back panel A.... Soap - yellow/black. . . . . . . . . . . . . . . . . . . . . . . . B.... Bleach - yellow/orange . . . . . . . . . . . . . . . . . . . . . C.... Starch - yellow/green. . . . . . . . . . . . . . . . . . . . . . D.... Soft - yellow/white . . . . . . . . . . . . . . . . . . . . . . . Com - Blue/Yellow wire . . . . . . . . . . . . . . . . . . . . . . .

Com to supply A through D yields 115VAC and are active for 10 seconds Line 1 to Line 2 yields 208-240VAC to power dispenser

Caution : Do not use common to Line 1 or Line 2 for 110VAC for dispenser power

Pump 1 Pump 2 Pump 3 Pump 4 Com A

Page 26

Dexter continued

55LB OPL, VF DRIVE

Terminal strip Common . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Com A Terminal A . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 1 Terminal B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 2 Terminal C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 3 Terminal D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump 4 FL2} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dispenser power FL1}

Common to terminal A through D yields 110VAC and is active for 10 seconds

Page 27

'<1$:$6+�('52�

P.O. Box 308 �E.Berlin, CT 06023 Phone # 860-828-0311

Fax # 860-828-5984 WWW.Edrodynawash.COM

Typical Models

Models include the DX 40, 50, 85, and 125lb Check the main power and signal voltages of the machine. The signal sources for the Dy-nawash/Edro series can be found on a 60-pin terminal block located inside the machine.

Caution: Chemical dispenser must be powered by a separate independent power source.

Common Terminal #22 Break Terminal #41 Detergent Terminal #42 Bleach Terminal #43 Sour Terminal #44 Softener Terminal #44

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Page 28

Dynawash/Edro

Models with ICC control

Terminal Block Terminal #410 Terminal #420 Terminal #430 Terminal #440 Terminal #550 Common #22

Common to each terminal yields 24VAC

Must use a separate incoming power source for chemical dispenser power

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Page 29

,362�

Hanover, MD Phone # 800-872-4776

Fax # 410-850-5959 WWW.ipsousa.COM

18lb, 35lb, 50lb, and 70lb models

Common On Light - Blue wire . . . . . . . . . . . . . . . . Break On Light - Grey or Yellow wire . . . . . . . . . . Detergent On Light - Grey or Yellow wire . . . . . . . . . . Bleach Bleach Light - Violet wire . . . . . . . . . . . . . Sour Rinse Light - Green wire /*White wire. . . . . . Softener Rinse Light - Green wire /*White wire . . . . . .

*Note: White wire on sour and softener for 50 and 70lb machines only

The signal sources for the 18lb, 35lb, 50lb, and 70 lb models are located on the indicator lights behind the front panel of the machine.


Page 30

IPSO

Models with Solid State Soap Dosing Relay Board

240VAC model

Supply 1 .... Terminal 1 . . . . . . . . . . . . . . . . . . . . . . . . . . Supply 2 .... Terminal 3 . . . . . . . . . . . . . . . . . . . . . . . . . . Supply 3 .... Terminal 5 . . . . . . . . . . . . . . . . . . . . . . . . . . Supply 4 .... Terminal 7 . . . . . . . . . . . . . . . . . . . . . . . . . . Supply 5 .... Terminal 9 . . . . . . . . . . . . . . . . . . . . . . . . . . Supply 6 .... Terminal 11 . . . . . . . . . . . . . . . . . . . . . . . . .

Common .. Terminal 14 . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminals 13 and 14 can be used for 240VAC power supply for chemical dispenser Must connect terminals 2,4,6,8,10,and 12 to terminal 14 (refer to diagram below) with jumper

wires for supply common

Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Com A

Page 31

IPSO

Models with Solid State Soap Dosing Relay Board

120VAC models

Supply 1 Terminal 1 . . . . . . . . . . . . . . . . . . . . . . . . . . Supply 2 Terminal 3 . . . . . . . . . . . . . . . . . . . . . . . . . Supply 3 Terminal 5 . . . . . . . . . . . . . . . . . . . . . . . . . Supply 4 Terminal 7 . . . . . . . . . . . . . . . . . . . . . . . . . Supply 5 Terminal 9 . . . . . . . . . . . . . . . . . . . . . . . . . Supply 6 Terminal 11 . . . . . . . . . . . . . . . . . . . . . . . .

One leg from power source on the dispenser . . . . . . . . . . . . Must connect terminals 2,4,6,8, and 10 to 12 with jumper wires for supply common. Note: The supply terminals are “dry” contacts, must utilize one line of the incoming power supply on the chemical dispenser to Terminal 12 to provide power to supply signal con-tacts on the machine. The other line of the incoming chemical dispenser power must con-nect to Com A to provide a common to the supply signal inputs on the chemical dispenser circuit board (refer to diagram below). Caution: Do not use terminal 13 or 14 to provide dispenser power. Must use

independent separate power source.

Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Com A

Page 32

/$9$7(&�,1&�

300-T Great Hill Rd. Naugatuck, CT 06770

Phone # 203-723-1122 Fax #203-729-4977

LX425 - LX-460 washer extractor

The supply signals are located on the main control panel on the front left of the machine. Must use separate independent power source for chemical dispenser power.

The supply signals are dry contacts and can be supplied with a max of 250VAC 10Amp power and can be programmed to be active for 0 to 99 seconds. Connect to one leg of the incoming

power (refer to wiring diagram below) on the dispensers main power connection to terminal 140. The other leg of the chemical dispenser main power must connect to Com A on the

chemical dispenser board.

Supply Terminal A 141 B 142 C 143 D 144 E 145 F 146 G 147 H 148 One leg from power source on the dispenser

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Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8 Com A

Page 33

Lavatec continued

LT25 - LT60 tunnel

The supply signals are located in the main control panel on the front left of the machine. The signals are 120VAC and can be programmed to be active from 0-255 seconds in the auto

mode. Note: The tunnel machine can be set in manual or auto mode. Manual mode puts 120VAC on the supply signal terminals constantly and auto mode allows for timed supply signal outputs

(0-255 second) to be programmed for trigger signals.

Supply Terminal Soap 380 Alkali 381 Presoak 382 Soap 383 Alkali 384 Peroxide 385 Chlorine 386 Sour 387 Softener 388 Antichlor 389 Starch 390 Common 1

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Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8 Pump 9 Pump 10 Com A

Page 34

3(//(5,1�0,/125�

P.O. Box 400 Kenner, LA 70063

Phone # 504-467-9591 WWW.Milnor.COM

System 4 - N4E, N5E, N6E for other models contact Milnor with model number, serial number, and date

code

NOTE: IN JANUARY, 1985, MILNOR CHANGED THE SUPPLY CONNECTOR PLUG BETWEEN THE SUPPLY SOLENOIDS AND THE ELECTRONIC CONTROL PANEL INSIDE THE LAUNDRY MACHINE. THE WIRING IS THE SAME AS THE ORIGINAL SYSTEM FOUR MACHINE. THE ONLY CHANGE IS IN THE CONNECTOR PLUG ITSELF - IT HAS A SMALL PLASTIC RIB ON ONE CORNER. AN ADAPTER KIT FOR POST-1985 MACHINE IS AVAILABLE FROM KNIGHT EQUIPMENT UNDER PART #7616240. The supply signals can be found on a 6-pin connector plug at the top of the machine. Locate the relay panel (inside the machine, on the back panel) and install a relay in the bot-tom (right) socket. The socket should be labeled CRC1. Program a short delay time for the detergent and bleach signals. This will insure that the de-tergent and bleach are dispensed after the machine fills with water prior to the first wash.

Product Connector Pin Common Wire #004 WCRS D Break - Wire #91 WCRS F Det. - Wire #75 WCRS C Bleach - Wire #101 WCRS E Sour - Wire #95 WCRS B Soft - Wire #95 WCRS B

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Page 35

Pellerin Milnor continued

System 7 M Style Models (M4G, M5G, M6G, M7G)

The signal sources for the Milnor System 7 series can be found on a terminal strip (TBS) in the incoming power box cover at the back of the machine.

Terminal 8 to terminal 1 through 5 yields 120VAC

Product Terminal (TBS) Common TBS8 -Wire #006 Detergent TBS1 -Wire #095 Bleach TBS2 -Wire #085 Sour TBS3 -Wire #075 Soft TBS4 -Wire #091 Starch TBS5 -Wire #093

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Page 36

Pelerin Milnor continued

System 7 and EP Plus 36” Q Style Models

Refer to machines instruction manual wiring diagram before installing the chemical dispenser. De-pending on the year the model was manufactured the wiring may vary.

The supply signals are located on Molex connector WAS in the high voltage control box. Terminal 8 to terminal 1 through 5 yields 120VAC.

Terminal Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5 Terminal 8

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Page 37


System 7 and EP Plus 30022F8J Models


The supply signals are located on Terminal strip TBS in the high voltage control box. Terminal 6 is the common and is located on terminal strip TBB.

Terminal 6 to Terminal 1 through 5 yields 120VAC

Terminal (TBS) Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5 Terminal 6 (TBB)

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Page 38


EP Plus Q6J


The terminal strip is in back of the machine

Terminal TBA 40 - supply 1 41 - supply 2 42 - supply 3 43 - supply 4 44 - supply 5 6 - common

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Page 39


With Miltrol Drum Programmer

Call Milnor with Model number, serial number, and date code for wiring connections. 504-467-9591

Page 40


RWE Series

Note #1 Timer contacts: B8 to B9, B17 to B16 and B14 to B13 must be made Note #2 Timer contacts: B8 to B9, B17 to B16 and B14 to B15 must be made

The signal sources for the RWE series can be found on a connector labeled WCSR at the back of the machine.

Common - WCSR - Wire #004 First Wash -WCSR 5 -WZO W21 -Wire #018 -Pocket 1 First Wash -WCSR 5 -WZO W21 -Wire #018 -Pocket 2 Second Wash-WCSR1 -Note #1 - Wire #075 -Pocket 3 Third Wash - WCSR 2- Note #2 - Wire #101-Pocket 4 Last Rinse - WCSR 3- B5 B6- Wire # 095-Pocket 5


Page 41


BWP,QxP, and FxP models

Terminal 8 to terminal 1 through 5 yields 120VAC The supply signals are located on terminal strip TBS located in the high voltage control box

on the BWP and QxP models and in the rear control box on the FxP models.

Terminals Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5 Terminal 8

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Page 42


Serial Tunnel CBW

Terminal strip TB2 and TB3 are dry contacts. Each strip consists of 16 contacts. TB2 and TB3

are numbered 1 through 16. If TB2-1 (contact 1) receives 120VAC or 220VAC then TB3-1 would output the voltage applied to TB2-1. The same goes if the power was applied to TB3-1 then TB2-1 would output the voltage applied to TB3-1. Whichever terminal strip you choose to apply the power to the remaining contacts in that terminal strip must be jumped or daisy

chained together up to the number of chemicals or supply’s used. Example: If using 8 chemicals and the power is applied to TB3-1 a jumper wire must be

placed from 1 through number 8 on TB3. Giving all 8 contacts power. When the correspond-ing contact on TB2 is energized it will send the power as a supply signal to the chemical dispenser (if TB2-2 is energized it will complete the circuit with TB3-2 where TB3-2 is the

common and TB2-2 is the power leg). Refer to the wiring diagram on page 41.

TB3 terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

TB2 terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Connected to one leg of the incoming power to the chemical dispenser Jumped or Daisy chained (up to the number of chemicals used)

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Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8 Pump 9 Pump 10

Page 43


Serial Tunnel CBW wiring diagram

Page 44

3$66$7�/$81'5<�6<67(06�

2425 109th Street Grand Prairie, TX

800-344-0403

Passat Ultratandem and Archimedia machines provide momentary signals off of dry contacts. It is recommended that the laundry machine manufacturer be contacted

with serial number of the machine to get specific wiring information.

Page 45

:$6&20$7�

461 Doughty Blvd P.O. Box 960338

Inwood, NY 11096-0338 Service phone # 516-371-4400

Fax# 516-371-4204 WWW.wascomat.COM

W-75/105/125

Terminal block is located at the rear of the machine underneath the main power terminal block in the top panel

L1 and L2 terminals can be used for dispenser power only if the dispenser requires the same line voltage as the washer.

Note: Wiring is for both single and three phase machines.

Terminal Block Supply 1 (prewash) Supply 2 (mainwash) Supply 3 (final rinse) C - Common L1 L2

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Pump 1 Pump 2 Pump 3 Com A Dispenser Power

Page 46

Wascomat continued

W-185

Terminal block is located at the rear of the machine underneath the main power terminal block in the top panel

L1 and L2 terminals can be used for dispenser power only if the dispenser requires the same line voltage as the washer.

Pump 1 Pump 2 Pump 3 Com A Dispenser Power

Terminal Block Supply 1 (Prewash) Supply 2 (Mainwash) Supply 3 (Final rinse) C - Common L1 L2

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Page 47

Wascomat continued

W-244

Supply 1 and supply 2 both use common 1c. The six position terminal block is located in the control tray of the machine

Refer to the chemical dispenser instruction manual for split common connections

Terminal Block Supply 1 (Prewash) Supply 1c (common) Supply 2 (mainwash) Supply 3 (Final rinse) Supply 3c (common)

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Pump 1 Com A Pump 2 Pump 3 Com B

Page 48

Wascomat

W-245

Supply 1 and supply 2 both use common 1c. The supply signal terminal block can be found under the electrical service connection cover at

the rear of the machine. Refer to the chemcial dispenser instruction manual for split common connections.

Terminal Block Supply 1 Supply 1c Supply 2 Supply 3 Supply 3c

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Pump 1 Com A Pump 2 Pump 3 Com B

Page 49

Wascomat continued

FL 125/185

The terminal block is located at the rear of the machine to the right of the incoming power connection block.

Note: The supply signals from the machine to the chemical pumps are trigger signals only and are not time controlling.

Terminal Block Supply 1 Rib A Supply 2 Rib F Supply 3 Rib E Supply 4 Rib G Supply 5 Rib I C - Common

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Page 50

Wascomat continued

FL-244

The supply signals are located on a plug right of the componet tray.

Terminal Block Rib A - Wire #82 Rib E - Wire #83 Rib H - Wire #84 Rib F - Wire #81 Rib K - Wire #87 Common - Wire #3

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Page 51

Wascomat continued

FL-245

The terminal block is located at the rear of the machine underneath the power terminal

block.

Warning: To use liquid supplies make sure that the two wire plug at the rear of the washer is NOT plugged in to the receptacle.

Terminal Block Supply 1 Rib A Supply 2 Rib F Supply 3 Rib E Supply 4 Rib G Supply 5 Rib I C - Common

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Page 52

Wascomat

SELECTA - 28

Supply 1 through 5 to common yields 220VAC.

Supply 1 - Detergent Supply 2 - Bleach Supply 3 - Sour Supply 4 - Softener Supply 5 - Starch/Sizing C - Common

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Page 53

:$6+;�

Wichita Falls, TX Phone # 940-855-3990

Contact the washer manufacturer with serial number of the machine for specific wiring information.

Page 54

7528%/(6+227,1*�*8,'(�

PROBLEM

Pumps are not running off of the supply signals

Multiple pumps activating at once

Example: Pump 1 and Pump 3 are running at the same time, Pump 1 should be the only pump activat-

ing in this formula.

Dispenser remote display is blank

CAUSE

1 Low signal voltage or no signal present

2 Program error

3 Bad pump motor

1 Receiving a supply signal

2 The pumps are on the

same supply signal 1 Loose connection on re-

mote cable 2 No AC power source

SOLUTION

◊ Check for proper signal voltage (24-240VAC) across supply sig-nal to common. If the voltage is zero the machine is not sending a signal.

◊ If the signal light is on and volt-

age is correct check the program for proper pump run times.

◊ Check to see if the pumps will

prime. ◊ Check for proper input voltage.at

power input terminals. ◊ If pumps will not prime and volt-

age is correct change pump mo-tor.

◊ If the signal light is on disconnect

the supply signal to see if the pump will stop. If pump stops in-dicates stray signal voltage from the machine.

◊ Check the pump program for

proper run and delay times.

◊ Check wiring of remote cable ◊ Check voltage across the red

and black wires to the remote should read 10-12VDC.

◊ Check main power for proper

voltage.

Page 55

Appendix A-1

MPL-1000 Plus series Microprocessor Control Laundry

Introduction

The MPL-1000 series can run up to 6 pump outputs in one of three different modes; Signal, Sequence, and Relay. The MPL 1000 Plus has two formula capability with separately programmable run and delay times for each pump in each formula. All signal inputs have a independent signal and common connections for multi-washer con-nections to one circuit board. The signal inputs can accept an 18-240VAC or DC supply signal. There is a main power jumper for 120VAC or 220VAC operation. Note: The incoming power must match the pump motor voltage. Refer to the units man-ual for programming information.

Modes of Operation Signal mode: Uses the supply signals to trigger the pumps and the dispensers micro-processor takes control to count down delay and run times. Sequence mode: A single continuous signal is used to activate a programmed “sequence” of run and delay times. The unit must be in formula 1 only. Relay: This mode is used with programmable laundry machines that will control the supply signal length (time). The pumps will run as long as the signal is present.

Typical washer installation

Page 56

Appendix A-2

MPL-3000 Microprocessor Laundry

Introduction The MPL-3000 is a two component system. The circuit board inside the dispenser receives the supply signals and routes the signals to the hand held control which is responsible for all pump run and delay times. Has 16 formula capability and separate delay and run times for each pump in each formula. Has 8 pump outputs. The unit can accept a signal between 12VAC to 240VAC. The unit has a voltage select jumper for 110VAC or 220VAC operation. Note: The incoming power must match the pump motor voltage. Refer to the units manual for pro-gram information.

Typical washer installation

Documents

0901049-A draft.pdf · IPSO ♦ 18lb, 35lb, 50lb ... Dosing Relay board ♦ 120VAC model with Solid State Dosing Relay board Lavatec Inc ♦ LX425-LX460 washer extract ... Troubleshooting