36
Specifications are subject to change without notice. KSA-L15015-GC

07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

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Page 1: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

Specifications are subject to change without notice. KSA-L15015-GC

Sele

ctio

nBA

SIC

LIN

EBA

SIC

LIN

EPLU

SVA

RIO

LIN

ETU

BESE

RIES

3D

LIN

EST

EEL

LIN

E

272

07_02_Steel-Line_S_SX-Serie_A5_GB.qxd7 9/26/11 12:12 AM Page 272

Page 2: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.01

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

30

VA

RIT

RA

K S

/SX

STE

EL-

LIN

E

S/SX SeriesExtremely robust and stable steel chains*

� Extremely robust and stable steel chains for heavy mechanical loads and harsh environmental conditions

� Very long unsupported lengths also forlarge additional loads

� Various types available in different dimensions� Covers with aluminium cover system or steel

strip possible for protection of the cables

Glide shoes for gliding applications are available

Stroke system with specialbolts and locking rings

Sandwich design: Chain link plates consist oftwo plates welded together

Also available as covered variants with cover system or steel band covering

Link design with special bolts

for a long service life

Mounting bracket options fordifferent connection variants

The designSteel cable carriers provenover many years with extreme ly stable chain linkplates and a link design withmultiple stroke system andspecial bolts. Large unsuppor-ted lengths and high additio-nal loads are possible due tothe extremely stable design.

Extremely robust chain bandsgalvanized or made of stainless steel

Different stay variants availablein the exact width you require

S RMD Tube Series with aluminium covers available in the exact with you require

Dividers made of plastic or steel

Various cable separationoptions

** Some features can be different for certain types for design reasons. Our specialists are happy to advise you.

kabe

lsch

lepp

.de

Fon:

+49

2762

400

3-0

S/SX

Ser

ies

Insideheights

273

31–

370

Chainwidths

70–

1800

Sele

ctio

nBA

SIC

LIN

EBA

SIC

LIN

EPLU

SVA

RIO

LIN

ETU

BESE

RIES

3D

LIN

EST

EEL

LIN

E

Subj

ect

to c

hang

e.

07_02_Steel-Line_S_SX-Serie_A5_GB.qxd7 9/26/11 12:12 AM Page 273

Page 3: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.02

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

CL

Total Machine Travel (LS)

ExtendedRetracted

MovingEndt = Link Pitch0650� 2.56 (65)

FixedEnd

H

LB

UB

KR

Option A

Option B

Option C

Option D

Option E

Option F

SeriesS/SX 0650.1

Self-Supporting Lengths

Extended Travel:When application travel exceeds the self-supporting length of Varitrak S carrier systems, KS Support Rollers or Rolling Carriage Systems can be used to extend travel.

0 0 1 3 2

10

30

20

kg m

lbs ft

20.2

13.4

6.7

3.3 6.6 9.8 m ft

Add

ition

al L

oad

Unsupported Length

S 0650.1

MountingHeightHmin*7.87(200)

9.45(240)

11.02(280)

12.60(320)

14.17(360)

17.72(450)

BendRadius KR**2.95(75)

3.74(95)

4.53(115)

5.31(135)

6.10(155)

7.87(200)

Depot

UB

9.06(230)

9.84(250)

10.63(270)

11.42(290)

12.20(310)

13.98(355)

LoopLength

LB

19.53(496)

21.97(558)

24.45(621)

26.93(684)

29.41(747)

34.96(888)

Dimensions in inches (mm)

Technical Data

LS = total machine travelLB = 3.14 x KR + (4 x t safety factor)LK = chain length requiredLK = LS ÷ 2 + length of the curve (LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.

Calculation of Chain Length

E CONOMICV ALUEA DDED

9A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/varitraks.htm

GENERAL DATA

! * Bend Radius (KR) tolerance is +5% / -10%** Bending radii 125 mm, 145 mm, 175 mm, 250 mm and 300 mm

available via special order. Consult factory for more information.

For more information on extended travel systems, see pages 02.27 - 02.36

Number ofSystems Req.

8

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & Position Brackets

MAI/FAI

# of LinksLength

32 Links

TypeFrame Stay

RS2

Dividers(#vert / #horz)

5v/0h

BendRadius

135

CarrierType

S0650.1

Cavity Width

Bi = 10.00”

(Bi)

How To Order1-800-443-4216

Available chain band materials: Type S = heavy-duty galvanized steel (standard)Type SX = Stainless steel (special order) SX-ER 1 = Stainless steel SX-ER 1S = Stainless steel, sea water resistant SX-ER 2 = High-strength stainless steelPlease contact us for further information and considerations regarding special chain band materials.

Page 4: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.03

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 0650.1

Features one twist in/out aluminum bar on the outer radius and one bolted-on aluminum bar on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 2.00” (50.8 mm) through 12.00” (304.8 mm).Ten standard width sizes are available from stock. Custom widths are also available in any width increment required by the customer.

RS1Bar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RS1 System Assembly Detail• Simply by twisting on or twisting off the aluminum

bar 90 degrees, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when light weight and cost effective designs are required.

• By using one twist-in locking and one bolted-on bar construction an extremely strong “box” com-partment is formed surrounding contents.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

• Rolling round Delrin® sleeves can be added to RS1 bars for added protection of hoses (consult factory).

Why use RS1 system

Bst

Bk

Bi =

Bi =

hG =

hG =

2.00(50.8)

2.79 (70.8)

3.38 (85.8)

1.97 (50)

1.22 (31)

= Bi + 0.79 (20)

= Bi + 1.38 (35)

dividers can beslid into position

0.12(3) =sT

StandardRS1 STYLE

Vertical Divider

12.00(304.8)

1.97 (50) = hi

= hi

1.22(31)

Bst =

Bst =

Bk =

Bk =

12.79(324.9)

13.38(339.9)

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Maximum Hose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

0.51(13)

PN: 44250

dividers can be slid into position

S0650.1 - 2.00” - RS1 - (KR) - (# of links) - (brackets) - (dividers)

S0650.1 - 12.00” - RS1 - (KR) - (# of links) - (brackets) - (dividers)

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

twist in/out barson outside radius

standard bolt in/out bars on inside radius

Page 5: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.04

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Features bolted on aluminum bars on both the outer radius and the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 2.00” (51 mm) through 12.00” (304.8 mm).Ten standard width sizes are available from stock. Custom widths are also available in any width increment required by the customer.

RS2Bar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RS2 System Assembly Detail

• By simply unscrewing the bolts at both ends of each bar, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when light weight and cost effective designs are required.

• Bolted-on bar construction forms a strong “box” compartment surrounding contents.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

• Rolling round Delrin® sleeves can be added to RS2 bars for added protection of hoses (consult factory).

Why use RS2 system

dividers can beslid into position

0.12(3) =sT

StandardRS2 STYLE

Vertical Divider

Bst

Bk

Bi =

2.00 (50.8)

2.63 (66.8)

3.22 (81.8)

1.97 (50)

= Bi + 0.63 (16)

= Bi + 1.22 (31)

1.22 (31) = hi

Bst =

Bk =

RecommendedMAXIMUM

Width

RecommendedMINIMUM

Width

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

12.00(304.8)

1.97 (50)

Bst =

Bk =

Bi =

hG =

hG = 1.22 (31) = hi

12.63(320.8)

13.22(335.8)

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

0.51(13)

PN:44250

dividers can be slid into position

S0650.1 - 2.00” - RS2 - (KR) - (# of links) - (brackets) - (dividers)

S0650.1 - 12.00” - RS2 - (KR) - (# of links) - (brackets) - (dividers)

standard bolt in/out bars on inside radius

standard bolt in/out bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

Page 6: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.05

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 0650.1

Features bolted-on heavy-duty split and bored aluminum bars.

Bar Widths (Bst) are available from 2.50” (63.5 mm) through 19.00” (482.6 mm) in any width increment required by the customer.

LGBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

LG System Assembly Detail

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bk

2.50(63.5)

3.17(80.5) = Bst + 0.67 (17)

Bst =

Bk =

1.97(50)

hG =

19.00(482.6)

19.67(499.6)

Bst =

Bk =

1.97(50)

AOmin = 0.35 (9)

Cmin = 0.16 (4)

MaximumCable O.D.

= Dmax x 0.9

Maximum Hose O.D.

= Dmax x 0.8

1.57(40)

Dmax =

S0650.1 - 2.50” - LG - (KR) - (# of links) - (brackets) - (holes)

S0650.1 - 19.00” - LG - (KR) - (# of links) - (brackets) - (holes)

• By simply unscrewing 1 bolt per split-bar at both ends of each bar and sliding out the unbolted split-bar, cables & hoses can be easily installed (laid inside, in each specifically designed 1/2 round).

• Ideal when unique cables and hoses must be individually separated.

• Extremely rugged bolted-on bar construction forms an exceptionally strong “collar” surrounding individual contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bar design that is made to match the individual cable and/or hose sizes and types. Cable manufacturers’ favorite system.

• In-field service possible.

• Exact widths are available to fit any application’s width restrictions.

Why use LG system

split bored bars 1 bolt per side on each bar

16.00(406)>

REQUIREDA vertical bolt connecting the top and bottom halves of the LG bars must be used every 16.00” (406 mm) of Bi.

Bst = Cut bar length Bk = Outer chain width hG = Outer chain link height Dmax = Maximum hole diameter

Cmin = Minimum distance between holes

aomin = Minimum hole offset from end

Page 7: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.06

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

CL

Total Machine Travel (LS)

ExtendedRetractedMovingEnd

t = Link Pitch0950� 3.74 (95)

FixedEnd

H

LB

UB

KR

Self-Supporting Lengths

Extended Travel:When application travel exceeds the self-supporting length of Varitrak S carrier systems, KS Support Rollers or Rolling Carriage Systems can be used to extend travel.

kg m

lbs ft

26.9

20.2

13.4

6.7

Add

ition

al L

oad

6.6 3.3 9.8 16.4 13.1 ft m

Unsupported Length

0 0 1 5 2 3 4

10

40

20

30 S 0950

Option A

Option B

Option C

Option D

Option E

Option F

Option G

Series

S/SX 0950

MountingHeightHmin*12.52(318)

13.70(348)

16.06(408)

18.43(468)

23.15(588)

25.51(648)

27.87(708)

BendRadius KR**4.92(125)

5.51(140)

6.69(170)

7.87(200)

10.24(260)

11.42(290)

12.60(320)

Depot

UB

13.78(350)

14.37(365)

15.55(395)

16.73(425)

19.09(485)

20.28(515)

21.46(545)

LoopLength

LB

30.43(773)

32.28(820)

35.98(914)

39.69(1008)

47.13(1197)

50.83(1291)

54.53(1385)

Dimensions in inches (mm)

Technical Data

LS = total machine travelLB = 3.14 x KR + (4 x t safety factor)LK = chain length requiredLK = LS ÷ 2 + length of the curve (LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.

Calculation of Chain Length

E CONOMICV ALUEA DDED

9A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/varitraks.htm

GENERAL DATA

! * Bend Radius (KR) tolerance is +5% / -10%** Bending radii 350 mm, & 410 mm available via special order.

Consult factory for more information.

For more information on extended travel systems, see pages 02.27 - 02.36

Number ofSystems Req.

4

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & Position Brackets

MAI/FAI

# of LinksLength

35 Links

TypeFrame Stay

RMR

Dividers(#vert / #horz)

9v/0h

BendRadius

170

CarrierType

S0950

Cavity Width

Bi = 18.00”

(Bi)

How To Order1-800-443-4216

Available chain band materials: Type S = heavy-duty galvanized steel (standard)Type SX = Stainless steel (special order) SX-ER 1 = Stainless steel SX-ER 1S = Stainless steel, sea water resistant SX-ER 2 = High-strength stainless steelPlease contact us for further information and considerations regarding special chain band materials.

Page 8: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.07

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 0950

Features one twist in/out aluminum bar on the outer radius and one bolted-on aluminum bar on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 11.00” (279.4 mm).Ten standard width sizes are available from stock. Custom widths are also available in any width increment required by the customer.

RS1Bar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RS1 System Assembly Detail• Simply by twisting on or twisting off the aluminum

bar 90 degrees, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when light weight and cost effective designs are required.

• By using one twist-in locking and one bolted-on bar construction an extremely strong “box” com-partment is formed surrounding contents.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

• Rolling round Delrin® sleeves can be added to RS1 bars for added protection of hoses (consult factory).

Why use RS1 system

Bst

Bk

Bi =

Bi =

hG =

hG =

3.00 (76.2)

3.94 (100.2)

4.69 (119.2)

2.68 (68)

1.81 (46)

= Bi + 0.94 (24)

= Bi + 1.69 (43)

dividers can beslid into position

0.16(4) =sT

dividers can be slid into position

StandardRS1 STYLE

Vertical Divider

12.00(304.8)

2.68 (68) = hi

= hi

1.81(46)

Bst =

Bst =

Bk =

Bk =

12.94(328.7)

13.69(347.7)

RecommendedMAXIMUM

Width

RecommendedMINIMUM

Width

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

0.55(14)

PN: 42160

S0950 - 3.00” - RS1 - (KR) - (# of links) - (brackets) - (dividers)

S0950 - 12.00” - RS1 - (KR) - (# of links) - (brackets) - (dividers) twist in/out barson outside radius

standard bolt in/out bars on inside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

Page 9: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.08

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RS2 System Assembly Detail

• By simply unscrewing the bolts at both ends of each bar, cables & hoses can be quickly and eas-ily installed (laid inside).

• Ideal when light weight and cost effective designs are required.

• Bolted-on bar construction forms a strong “box” compartment surrounding contents.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

• Rolling round Delrin® sleeves can be added to RS2 bars for added protection of hoses (consult factory).

Why use RS2 system

dividers can beslid into position

0.16(4) =sT

StandardRS2 STYLE

Vertical Divider

Bst

Bk

Bi =

3.00 (76.2)

3.71 (94.92)

4.46 (113.2)

2.68 (68)

= Bi + 0.71 (18)

= Bi + 1.46 (37)

1.81 (46) = hi

Bst =

Bk =

RecommendedMAXIMUM

Width

RecommendedMINIMUM

Width

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

14.00(355.6)

2.68 (68)

Bst =

Bk =

Bi =

hG =

hG = 1.81(46) = hi

14.71 (373.6)

15.46 (392.6)

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

dividers can be slid into position

0.55(14)

PN: 42160

S0950 - 3.00” - RS2 - (KR) - (# of links) - (brackets) - (dividers)

S0950 - 14.00” - RS2 - (KR) - (# of links) - (brackets) - (dividers)

standard bolt in/out bars on inside radius

standard bolt in/out bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

Features bolted on aluminum bars on both the outer radius and the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 14.00” (355.6 mm).Ten standard width sizes are available from stock. Custom widths are also available in any width increment required by the customer.

RS2Bar System

Page 10: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.09

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 0950

Features heavy-duty double bolted-on aluminum bar on the outer radius and on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 23.00” (584.2 mm) in any width increment required by the customer.

RMSBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RMS System Assembly Detail

• By simply unscrewing the 2 bolts per bar at both ends of each bar, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when heavy duty and cost effective designs are required.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

Why use RMS system

dividers can beslid into position

0.16(4) =sT

StandardRMS STYLE

Vertical Divider

RecommendedMAXIMUM

Width

RecommendedMINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bst

Bk

Bi = 3.00 (76.2)

3.71 (94.2)

4.46 (113.2)

2.68 (68)

= Bi + 0.71 (18)

= Bi + 1.46 (37)

1.69 (43) = hi

Bst =

Bk =

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

23.00 (584.2)

Bst =

Bk =

Bi =

23.71 (602.2)

24.46 (621.2)

hG = 2.68 (68) 1.69

(43) = hi

0.57(14.5)

PN: 42130

dividers can be slid into position

S0950 - 3.00” - RMS - (KR) - (# of links) - (brackets) - (dividers)

S0950 - 23.00” - RMS - (KR) - (# of links) - (brackets) - (dividers)

heavy-duty 2 bolt bars on inside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

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30.10

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Features heavy-duty double bolted-on aluminum bar with integrated roller system on the outer radius and on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 22.00” (558.8 mm) in any width increment required.

RMRBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RMR System Assembly Detail

• By unscrewing the 2 bolts per bar at both ends of each bar and carefully removing the horizontal rollers and vertical rolling dividers, cables & hoses can be installed

• Ideal when heavy duty designs involving hoses are required.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bars with rolling Delrin® surfaces form nearly a friction-less cavity compartment.

• In-field serviceability.

• Exact widths are available to fit any application’s width restrictions.

Why use RMR system

Standard RMR STYLE

Vertical Rolling Divider

0.39 (10) = dR

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bst

Bk

Bi = 3.00 (76.2)

3.91 (99.2)

4.65 (118.2)

2.68 (68)

= Bi + 0.91 (23)

= Bi + 1.65 (42)

1.57 (40)

w/ rollers = hi

Bst =

Bk =

Maximum Hose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

22.00 (558.8)

Bst =

Bk =

Bi =

22.91 (581.8)

23.65 (600.8)

hG = 2.68 (68)

1.57 (40)

w/ rollers = hi

rolling surfaces

rolling surfaces

S0950 - 3.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

S0950 - 22.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

heavy-duty 2 bolt bars on inside radius

heavy-duty 2 bolt bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

dR = Diameter of roller dividers

Page 12: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.11

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 0950

Features bolted-on heavy-duty split and bored aluminum bars

Bar Widths (Bst) are available from 3.00” (76.2 mm) through 23.00” (584.2 mm) in any width increment required by the customer.

LGBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

LG System Assembly Detail• By simply unscrewing 1 bolt per split-bar at both ends of each bar and sliding out the unbolted split-bar, cables & hoses can be easily installed (laid inside, in each specifically designed 1/2 round).

• Ideal when unique cables and hoses must be individually separated.

• Extremely rugged bolted-on bar construction forms an exceptionally strong “collar” surround-ing individual contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bar design that is made to match the individual cable and/or hose sizes and types. Cable manufactur-ers’ favorite system.

• In-field service possible.

• Exact widths are available to fit any application’s width restrictions.

Why use LG system

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths,multiple chain-band designsare available, please consultfactory: 1-800-443-4216

hG =

Bk

3.00(76.2)

3.83(97.2) = Bst + 0.83 (21)

Bst =

Bk =

2.68(68)

1.89(48)

Dmax =

hG =

23.00(584.2)

23.83(605.2)

Bst =

Bk =

2.68(68)

AOmin = 0.47 (12)

Cmin = 0.16 (4)

MaximumCable O.D.

= Dmax x 0.9

MaximumHose O.D.

= Dmax x 0.8

S0950 - 3.00” - LG - (KR) - (# of links) - (brackets) - (holes)

S0950 - 23.00” - LG - (KR) - (# of links) - (brackets) - (holes)

split bored bars 1 bolt per side on each bar

16.00(406.4)>

REQUIREDA vertical bolt connecting the top and bottom halves of the LG bars must be used every 16.00” (406.4 mm) of Bi.

Bst = Cut bar length Bk = Outer chain width hG = Outer chain link height Dmax = Maximum hole diameter

Cmin = Minimum distance between holes

aomin = Minimum hole offset from end

Page 13: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.12

Specifications are subject to change without notice. KSA-L15015-GC

STE

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30

VA

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RA

K S

/SX

CL

Total Machine Travel (LS)

ExtendedRetractedMovingEnd

t = Link Pitch1250� 4.92 (125)

FixedEnd

H

LB

UB

KR

Extended Travel:When application travel exceeds the self-supporting length of Varitrak S carrier systems, KS Support Rollers or Rolling Carriage Systems can be used to extend travel.

Self-Supporting Lengths

Option A

Option B

Option C

Option D

Option E

Option F

Option G

Option H

Option I

Option J

Series

S/SX 1250

kg m

lbs ft

m ft

Add

ition

al L

oad

Unsupported Length

0 0 1 6 2 3 4 5

10 6.7

3.3 6.6 9.8 13.1 16.4 19.7

50 33.6

40 26.9

20 13.4

30 20.2

S 1250

MountingHeight

H15.12(384)19.45(494)21.02(534)24.17(614)27.32(694)30.47(774)33.62(854)39.92(1014)43.07(1094)50.94(1294)

BendRadius

KR5.71(145)7.87(200)8.66(220)10.24(260)11.81(300)13.39(340)14.96(380)18.11(460)19.69(500)23.62(600)

Depot

UB

17.40(442)19.57(497)20.35(517)21.93(557)23.50(597)25.08(637)26.65(677)29.80(757)31.38(797)35.31(897)

LoopLength

LB

37.60(955)44.41(1128)46.89(1191)51.85(1317)56.77(1442)61.73(1568)66.69(1694)76.57(1945)81.54(2071)93.90(2385)

* **

Dimensions in inches (mm)

Technical Data

LS = total machine travelLB = 3.14 x KR + (4 x t safety factor)LK = chain length requiredLK = LS ÷ 2 + length of the curve (LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.

Calculation of Chain Length

E CONOMICV ALUEA DDED

9A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/varitraks.htm

GENERAL DATA

! * Bend Radius (KR) tolerance is +5% / -10%** Bending radii 420 mm, 540 mm & 1000 mm available via special order.

Consult factory for more information.

For more information on extended travel systems, see pages 02.27 - 02.36

Number ofSystems Req.

10

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & Position Brackets

MF/FF

# of LinksLength

27 Links

TypeFrame Stay

RS1

Dividers(#vert / #horz)

11v/2h

BendRadius

260

CarrierType

S1250

Cavity Width

Bi = 22.00”

(Bi)

How To Order1-800-443-4216

Available chain band materials: Type S = heavy-duty galvanized steel (standard)Type SX = Stainless steel (special order) Please contact us for further information and considerations regarding special chain band materials.

Page 14: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.13

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 1250

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RS1 System Assembly Detail• Simply by twisting on or twisting off the aluminum

bar 90 degrees, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when light weight and cost effective designs are required.

• By using one twist-in locking and one bolted-on bar construction an extremely strong “box” com-partment is formed surrounding contents.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

• Rolling round Delrin® sleeves can be added to RS1 bars for added protection of hoses (consult factory).

Why use RS1 system

Bst

Bk

Bi =

Bi =

hG =

hG = 4.00(101.6)

4.94(125.6)

5.89(149.6)

3.70(94)

2.83(72)

= Bi + 0.94 (24)

= Bi + 1.89 (48)

14.00(355.6)

3.70(94) = hi

= hi

2.83(72)

Bst =

Bst =

Bk =

Bk =

14.94(379.6)

15.89(403.6)

RecommendedMAXIMUM

Width

RecommendedMINIMUM

Width

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

Note: For extended widths,multiple chain-band designsare available, please consultfactory: 1-800-443-4216

dividers can beslid into position

0.20(5) =sT

StandardRS1 STYLE

Vertical Divider

0.59(15)

PN: 42900

dividers can be slid into position

S1250 - 4.00” - RS1 - (KR) - (# of links) - (brackets) - (dividers)

S1250 - 14.00” - RS1 - (KR) - (# of links) - (brackets) - (dividers) twist in/out barson outside radius

standard bolt in/out bars on inside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

Features one twist in/out aluminum bar on the outer radius and one bolted-on aluminum bar on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 4.00” (101.6 mm) through 14.00” (355.6 mm).Ten standard width sizes are available from stock. Custom widths are also available in any width increment required by the customer.

RS1Bar System

Page 15: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.14

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RS2 System Assembly Detail

• By simply unscrewing the bolts at both ends of each bar, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when light weight and cost effective designs are required.

• Bolted-on bar construction forms a strong “box” compartment surrounding contents.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

• Rolling round Delrin® sleeves can be added to RS2 bars for added protection of hoses (consult factory).

Why use RS2 system

dividers can beslid into position

0.20(5) =sT

StandardRS2 STYLE

Vertical Divider

Bst

Bk

Bi =

4.00 (101.6)

4.79(121.6)

5.73(145.6)

3.70 (94)

= Bi + 0.79 (20)

= Bi + 1.73 (44)

2.83 (72) = hi

Bst =

Bk =

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

18.00(457.2)

3.70 (94)

Bst =

Bk =

Bi =

hG =

hG = 2.83(72) = hi

18.79 (477.2)

19.73(501.2)

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

dividers can be slid into position

0.59(15)

PN: 42900

S1250 - 4.00” - RS2 - (KR) - (# of links) - (brackets) - (dividers)

S1250 - 18.00” - RS2 - (KR) - (# of links) - (brackets) - (dividers)

standard bolt in/out bars on inside radius

standard bolt in/out bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

Features bolted on aluminum bars on both the outer radius and the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 4.00” (101.6 mm) through 18.00” (457.2 mm).Ten standard width sizes are available from stock. Custom widths are also available in any width increment required by the customer.

RS2Bar System

Page 16: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.15

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 1250

Features heavy-duty double bolted-on aluminum bar on the outer radius and on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 4.00” (101.6 mm) through 30.00” (762 mm) in any width increment required by the customer.

RMSBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RMS System Assembly Detail

• By simply unscrewing the 2 bolts per bar at both ends of each bar, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when heavy duty and cost effective designs are required.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

Why use RMS system

dividers can beslid into position

0.20(5) =sT

StandardRMS STYLE

Vertical Divider

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

30.00 (762)

Bst =

Bk =

Bi =

30.98 (787)

31.93 (811)

hG = 3.70 (94)

2.72(69) = hi

hG =

Bst

Bk

Bi = 4.00 (101.6)

4.98 (126.6)

5.93 (150.6)

3.70 (94)

= Bi + 0.98 (25)

= Bi + 1.93 (49)

2.72(69) = hi

Bst =

Bk =

0.78(20)

PN: 42880

dividers can be slid into position

S1250 - 4.00” - RMS - (KR) - (# of links) - (brackets) - (dividers)

S1250 - 30.00” - RMS - (KR) - (# of links) - (brackets) - (dividers) heavy-duty 2 bolt bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

Page 17: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.16

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Features heavy-duty double bolted-on aluminum bar with integrated roller system on the outer radius and on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 4.00” (101.6 mm) through 30.00” (762 mm) in any width increment required.

RMRBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RMR System Assembly Detail

• Cables & hoses can be installed by unscrewing the 2 bolts per bar at both ends of each bar and carefully removing the horizontal rollers and verti-cal rolling dividers.

• Ideal when heavy duty designs involving hoses are required.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bars with rolling Delrin® surfaces form nearly a friction-less cavity compartment.

• In-field serviceability.

• Exact widths are available to fit any application’s width restrictions.

Why use RMR system

Standard RMR STYLE

Vertical Rolling Divider

0.39 (10) = dR

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bst

Bk

Bi = 4.00 (101.6)

4.91(124.7)

5.85 (148.6)

3.70 (94)

= Bi + 0.91 (23)

= Bi + 1.85 (47)

2.60 (66)

w/ rollers = hi

Bst =

Bk =

Maximum Hose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

30.00 (762)

Bst =

Bk =

Bi =

30.91(785)

31.85 (809)

hG = 3.70 (94)

2.60 (66)

w/ rollers = hi

rolling surfaces

rolling surfaces

S1250 - 4.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

S1250 - 30.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

heavy-duty 2 bolt bars on inside radius

heavy-duty 2 bolt bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

dR = Diameter of roller dividers

Page 18: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.17

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Series S/SX 1250

Features bolted-on heavy-duty split and bored aluminum bars.

Bar Widths (Bst) are available from 4.00” (101.6 mm) through 30.50” (774.7 mm) in any width increment required by the customer.

LGBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

LG System Assembly Detail• By simply unscrewing 1 bolt per split-bar at both ends of each bar and sliding out the unbolted split-bar, cables & hoses can be easily installed (laid inside, in each specifically designed 1/2 round).

• Ideal when unique cables and hoses must be indi-vidually separated.

• Extremely rugged bolted-on bar construction forms an exceptionally strong “collar” surround-ing individual contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bar design that is made to match the individual cable and/or hose sizes and types. Cable manufactur-ers’ favorite system.

• In-field service possible.

• Exact widths are available to fit any application’s width restrictions.

Why use LG system

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bk

4.00(101.6)

5.02(127.6) = Bst + 1.02 (26)

Bst =

Bk =

3.70(94)

2.91(74)

Dmax =

hG =

30.50(774.7)

31.52(800.7)

Bst =

Bk =

3.70(94)

AOmin = 0.47 (12)

Cmin = 0.20 (5)

MaximumCable O.D.

= Dmax x 0.9

MaximumHose O.D.

= Dmax x 0.8

S1250 - 4.00” - LG - (KR) - (# of links) - (brackets) - (holes)

S1250 - 30.50” - LG - (KR) - (# of links) - (brackets) - (holes)

split bored bars 1 bolt per side on each bar

16.00(406.4)>

REQUIREDA vertical bolt connecting the top and bottom halves of the LG bars must be used every 16.00” of Bi.

Bst = Cut bar length Bk = Outer chain width hG = Outer chain link height Dmax = Maximum hole diameter

Cmin = Minimum distance between holes

aomin = Minimum hole offset from end

Page 19: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.18

Specifications are subject to change without notice. KSA-L15015-GC

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

Features medium-duty double bolted-on aluminum bar compatible with integrated easy snap-in vertical and horizontal divider system.

Usable Cavity Widths (Bi) are available from 4.00” (101.6 mm) through 21.00” (533.4 mm) in any width increment required.

RVBar System

• Can be used with easy snap-in horizontal and vertical cavity partitioning system for simple and effective separation of cables and hoses within the cavity.

• Cables & hoses can be installed or serviced by unscrewing the 2 bolts per bar at both ends of each bar.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• In-field serviceability.

• Exact widths are available to fit any application’s width restrictions.

Why use RV system

Bst

Bk

Bi = hG = 4.00 (101.6)

4.87 (123.6)

5.81 (147.6)

3.70 (94)

2.83(72)

= Bi + 0.87 (22)

= Bi + 1.81 (46)

= hi

Bst =

Bk =

Bi =hG = 21.00(533.4)

21.87 (555.4)

22.81 (579.4)

3.70 (94)

2.83(72) = hi

Bst =

Bk =

0.59(15)

PN: 71480

0.24(6) =sT

StandardRV STYLE

Vertical Divider

RecommendedMAXIMUM

Width

RecommendedMINIMUM

Width

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

dividers can beslid into position

dividers can be slid into position

S1250 - 4.00” - RV - (KR) - (# of links) - (brackets) - (dividers)

S1250 - 21.00” - RV - (KR) - (# of links) - (brackets) - (dividers)

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

medium-duty 2 bolt bars on inside radius

medium-duty 2 bolt bars on outside radius

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RV System Assembly Detail

Page 20: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.19

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

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VA

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/SX

Series S/SX 1250 The carrier cavity width can be easily divided vertically - so cables or hoses can be safely separated side by side - next to one another. If small cables are to be stacked or cables with varying diameters are being used, the option to add horizontal shelving to properly accommodate these can be easily done by simply adding a shelf at the height desired. The various vertical levels that are available for the horizontal shelves are defined in this catalog section. The applicable kit components part numbers (dividers and shelves) are clearly identified.

Varitrak 1250 RV Horizontal Shelving - optional widths

0.65(16.5)

0.65(16.5)

0.78(19.8)

0.93(23.5)

1.33(33.8)

1.33(33.8)

1.06(26.8)

1.61(40.8)

1.75(44.5)

0.78(19.8)

1.88(47.8)

2.83(72)

0.65(16.5)

1.06(26.8)

0.37(9.5)

2.16(54.8)

0.50(12.8)

1.48(37.5)

0.50(12.8)

2.43(61.8)

0.23(5.8)

2.03(51.5)

0.23(5.8)

0.31(8)

0.28(7)

PN: 71513

Dimension

Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)

52580 0.71 (18) 0.39 (10) 0.16 (4)

52581 0.91 (23) 0.59 (15) 0.16 (4)

52582 1.10 (28) 0.79 (20) 0.16 (4)

71515 1.26 (32) 0.94 (24) 0.18 (4.5)

52583 1.30 (33) 0.98 (25) 0.16 (4)

52584 1.50 (38) 1.18 (30) 0.16 (4)

52585 1.69 (43) 1.38 (35) 0.16 (4)

71516 1.89 (48) 1.57 (40) 0.18 (4.5)

52586 1.89 (48) 1.57 (40) 0.16 (4)

52587 2.28 (58) 1.97 (50) 0.16 (4)

71517 2.52 (64) 2.20 (56) 0.18 (4.5)

52588 2.68 (68) 2.36 (60) 0.16 (4)

52589 3.07 (78) 2.76 (70) 0.16 (4)

71518 3.15 (80) 2.83 (72) 0.18 (4.5)

52590 3.46 (88) 3.15 (80) 0.16 (4)

71519 3.78 (96) 3.46 (88) 0.18 (4.5)

71520 4.41 (112) 4.09 (104) 0.18 (4.5)

71521 5.04 (128) 4.72 (120) 0.18 (4.5)

71522 5.67 (144) 5.35 (136) 0.18 (4.5)

71523 6.30 (160) 5.98 (152) 0.18 (4.5)

71524 6.93 (176) 6.61 (168) 0.18 (4.5)

71525 7.56 (192) 7.24 (184) 0.18 (4.5)

71526 8.19 (208) 7.87 (200) 0.18 (4.5)

CAB

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Specifications are subject to change without notice. KSA-L15015-GC

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Total Machine Travel (LS)

ExtendedRetracted MovingEndt = Link Pitch1800� 7.09 (180)

FixedEnd

H

LB

UB

KR

Option A

Option B

Option C

Option D

Option E

Option F

SeriesS/SX 1800

MountingHeight

H*26.38(670)

30.71(780)

35.04(890)

39.76(1010)

44.09(1120)

53.15(1350)

BendRadius KR**10.43(265)

12.60(320)

14.76(375)

17.13(435)

19.29(490)

23.82(605)

Depot

UB

27.36(695)

29.53(750)

31.69(805)

34.06(865)

36.22(920)

40.75(1035)

LoopLength

LB

61.10(1552)

67.91(1725)

74.72(1898)

82.17(2087)

88.94(2259)

103.15(2620)

Dimensions in inches (mm)

Technical Data

LS = total machine travelLB = 3.14 x KR + (4 x t safety factor)LK = chain length requiredLK = LS ÷ 2 + length of the curve (LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.

Calculation of Chain Length

E CONOMICV ALUEA DDED

9A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/varitraks.htm

GENERAL DATA

! * Bend Radius (KR) tolerance is +5% / -10%** Bending radii 720mm, 890mm, 1175mm & 1405mm available

via special order. Consult factory for more information.

Extended Travel:When application travel exceeds the self-supporting length of Varitrak S carrier systems, KS Support Rollers or Rolling Carriage Systems can be used to extend travel.

Self-Supporting Lengthskg m

lbs ft

Add

ition

al L

oad

Unsupported Length

0 0 1 9 2 3 4 5 6 7 8

10

60

40

50

20

30

6.7

3.3 6.6 9.8 13.1 16.4 19.7 23 26.2 29.5 ft m

40.3

26.9

33.6

13.4

20.2

S 1800

For more information on extended travel systems, see pages 02.27 - 02.36

Number ofSystems Req.

8

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & Position Brackets

MAI/FAI

# of LinksLength

85 Links

TypeFrame Stay

RMS

Dividers(#vert / #horz)

9v/1h

BendRadius

435

CarrierType

S1800

Cavity Width

Bi = 18.00”

(Bi)

How To Order1-800-443-4216

Available chain band materials: Type S = heavy-duty galvanized steel (standard)Type SX = Stainless steel (special order) SX-ER 1 = Stainless steel SX-ER 1S = Stainless steel, sea water resistant SX-ER 2 = High-strength stainless steelPlease contact us for further information and considerations regarding special chain band materials.

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Need help? 1-800-443-4216 or www.kabelschlepp.com 30.21

Specifications are subject to change without notice. KSA-L15015-GC

VARITRAK S/SXsteel • open style • customizable widths

A member of the TSUBAKI GROUP

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Series S/SX 1800 Features heavy-duty double bolted-on aluminum bar on the outer radius and on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 6.00” (152.4 mm) through 37.00” (939.8 mm) in any width increment required by the customer.

RMSBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RMS System Assembly Detail

• By simply unscrewing the 2 bolts per bar at both ends of each bar, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when heavy duty and cost effective designs are required.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

Why use RMS system

dividers can beslid into position

0.30(7.5) =sT

StandardRMS STYLE

Vertical Divider

RecommendedMAXIMUM

Width

RecommendedMINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

MaximumHose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

37.00(939.8)

Bst =

Bk =

Bi =

38.30 (972.8)

39.44 (1001.8)

hG = 5.51 (140) 4.29

(109) = hi

hG =

Bst

Bk

Bi = 6.00 (152.4)

7.30 (185.4)

8.44 (214.4)

5.51 (140)

= Bi + 1.30 (33)

= Bi + 2.44 (62)

4.29(109) = hi

Bst =

Bk =

0.98(25)

PN: 43810

dividers can be slid into position

S1800 - 6.00” - RMS - (KR) - (# of links) - (brackets) - (dividers)

S1800 - 37.00” - RMS - (KR) - (# of links) - (brackets) - (dividers)

heavy-duty 2 bolt bars on inside radius

heavy-duty 2 bolt bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

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30.22

Specifications are subject to change without notice. KSA-L15015-GC

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/SX

Features heavy-duty double bolted-on aluminum bar with integrated roller system on the outer radius and on the inner radius per frame stay.

Usable Cavity Widths (Bi) are available from 6.00” (152.4 mm) through 38.00” (965.2 mm) in any width increment required.

RMRBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

RMR System Assembly Detail

• By unscrewing the 2 bolts per bar at both ends of each bar and carefully removing the horizontal rollers and vertical rolling dividers, cables & hoses can be installed

• Ideal when heavy duty designs involving hoses are required.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bars with rolling Delrin® surfaces form nearly a friction-less cavity compartment.

• In-field serviceability.

• Exact widths are available to fit any application’s width restrictions.

Why use RMR system

Standard RMR STYLE

Vertical Rolling Divider

0.39 (10) = dR

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bst

Bk

Bi = 6.00 (152.4)

6.91 (175.4)

8.05 (204.4)

5.51 (140)

= Bi + 0.91 (23)

= Bi + 2.05 (52)

4.13 (105)

w/ rollers = hi

Bst =

Bk =

Maximum Hose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

38.00 (965.2)

Bst =

Bk =

Bi =

38.91 (988.2)

40.05 (1017.2)

hG = 5.51 (140)

4.13 (105)

w/ rollers = hi

rolling surfaces

rolling surfaces

S1800 - 6.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

S1800 - 38.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

dR = Diameter of roller dividers

heavy-duty 2 bolt bars on outside radius

Page 24: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.23

Specifications are subject to change without notice. KSA-L15015-GC

VARITRAK S/SXsteel • open style • customizable widths

A member of the TSUBAKI GROUP

STE

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30

VA

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RA

K S

/SX

Series S/SX 1800 Features bolted-on heavy-duty split and bored aluminum bars

Bar Widths (Bst) are available from 6.00” (152.4 mm) through 39.00” (990.6 mm) in any width increment required by the customer.

LGBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.32 - 30.33

LG System Assembly Detail• By simply unscrewing 1 bolt per split-bar at both

ends of each bar and sliding out the unbolted split-bar, cables & hoses can be easily installed (laid inside, in each specifically designed 1/2 round).

• Ideal when unique cables and hoses must be individually separated.

• Extremely rugged bolted-on bar construction forms an exceptionally strong “collar” surrounding indi-vidual contents that resists twisting and deforma-tion under load.

• Smooth cable friendly and strong aluminum bar design that is made to match the individual cable and/or hose sizes and types. Cable manufacturers’ favorite system.

• In-field service possible.

• Exact widths are available to fit any application’s width restrictions.

Why use LG system

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bk

6.00(152.4)

7.26(184.4) = Bst + 1.26 (32)

Bst =

Bk =

5.51(140)

4.33(110)

Dmax =

hG =

39.00(990.6)

40.26(1022.6)

Bst =

Bk =

5.51(140)

AOmin = 0.55 (14)

Cmin = 0.20 (5)

MaximumCable O.D.

= Dmax x 0.9

MaximumHose O.D.

= Dmax x 0.8

S1800 - 6.00” - LG - (KR) - (# of links) - (brackets) - (holes)

S1800 - 39.00” - LG - (KR) - (# of links) - (brackets) - (holes)

16.00(406.4)>

REQUIREDA vertical bolt connecting the top and bottom halves of the LG bars must be used every 16.00” of Bi.

Bst = Cut bar length Bk = Outer chain width hG = Outer chain link height Dmax = Maximum hole diameter

Cmin = Minimum distance between holes

aomin = Minimum hole offset from end

Page 25: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.24

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Total Machine Travel (LS)

ExtendedRetracted

t = Link Pitch2500� 9.84 (250)

FixedEnd

H

LB

UB

KR

MovingEnd

Extended Travel:When application travel exceeds the self-supporting length of Varitrak S carrier systems, KS Support Rollers or Rolling Carriage Systems can be used to extend travel.

Self-Supporting Lengths

Option A

Option B

Option C

Option D

Option E

Option F

Option G

Option H

SeriesS/SX 2500

0 12 mft

2 1039.3732.8126.2519.6913.12

4 6 86.56

50

125

100

75

150

25

34

84

67

50

101

17

S 2500 grade 60 steel - premium

S 2500 grade 50 steel KSA Standard

kgm

lbsft

Add

ition

al L

oad

Unsupported Length

MountingHeight

H37.40(950)43.70(1110)55.91(1420)68.50(1740)81.10(2060)93.31(2370)105.91(2690)118.50(3010)

BendRadius

KR14.37(365)17.52(445)23.62(600)29.92(760)36.22(920)42.32(1075)48.62(1235)54.92(1395)

Depot

UB

38.39(975)41.54(1055)47.64(1210)53.94(1370)60.24(1530)66.34(1685)72.64(1845)78.94(2005)

LoopLength

LB

84.51(2147)94.41(2398)113.58(2885)133.37(3388)153.16(3890)172.33(4377)192.12(4880)211.91(5383)

*

Dimensions in inches (mm)

Technical Data

LS = total machine travelLB = 3.14 x KR + (4 x t safety factor)LK = chain length requiredLK = LS ÷ 2 + length of the curve (LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.

Calculation of Chain Length

E CONOMICV ALUEA DDED

9A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/varitraks.htm

GENERAL DATA

! * Bend Radius (KR) tolerance is +5% / -10%

For more information on extended travel systems, see pages 02.27 - 02.36

Number ofSystems Req.

10

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & Position Brackets

MA/FI

# of LinksLength

63 Links

TypeFrame Stay

RMS

Dividers(#vert / #horz)

15v/3h

BendRadius

760

CarrierType

S2500

Cavity Width

Bi = 30.72”

(Bi)

How To Order1-800-443-4216

Available chain band materials: Type S = heavy-duty galvanized steel (standard)Type SX = Stainless steel (special order) SX-ER 1 = Stainless steel SX-ER 1S = Stainless steel, sea water resistant SX-ER 2 = High-strength stainless steelPlease contact us for further information and considerations regarding special chain band materials.

Page 26: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.25

Specifications are subject to change without notice. KSA-L15015-GC

VARITRAK S/SXsteel • open style • customizable widths

A member of the TSUBAKI GROUP

STE

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LIN

E

30

VA

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RA

K S

/SX

Series S/SX 2500

Features heavy-duty double bolted-on aluminum bar on the outer radius and on the in-ner radius per frame stay.

Usable Cavity Widths (Bi) are available from 7.00” (177.8 mm) through 56.00” (1422.4 mm) in any width increment required by the customer.

RMSBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.34 - 30.35

RMS System Assembly Detail

• By simply unscrewing the 2 bolts per bar at both ends of each bar, cables & hoses can be quickly and easily installed (laid inside).

• Ideal when heavy duty and cost effective designs are required.

• Extremely rugged bolted-on bar construction forms an extremely strong “box” compartment surrounding contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bars.

• Quick and easy in-field service.

• Exact widths are available to fit any application’s width restrictions.

Why use RMS system

dividers can beslid into position

0.47(12) =sT

dividers can beslid into position

StandardRMS STYLE

Vertical Divider

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

56.00(1422.4)

Bst =

Bk =

Bi =

57.46(1459.5)

58.68(1490.5)

hG = 8.66 (220)

7.20(183) = hi

hG =

Bst

Bk

Bi = 7.00 (177.8)

8.46(214.8)

9.68(245.8)

8.66 (220)

= Bi + 1.46 (37)

= Bi + 2.68 (68)

7.20(183) = hi

Bst =

Bk =

S2500 - 7.00” - RMS - (KR) - (# of links) - (brackets) - (dividers)

S2500 - 56.00” - RMS - (KR) - (# of links) - (brackets) - (dividers)

Maximum Hose O.D. = hi x 0.8

MaximumCable O.D.

= hi x 0.9

heavy-duty 2 bolt bars on inside radius

heavy-duty 2 bolt bars on outside radius

Bst = Cut bar lengthBk = Outer chain widthBi = Inner chain cavity

(usable) widthhG = Outer chain link heighthi = Inner chain cavity

(usable) height

ST = Vertical divider thickness

Page 27: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.26

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Series 2500 S

Features bolted-on heavy-duty split and bored aluminum bars

Bar Widths (Bst) are available from 8.50” (215.9 mm) through 46.00” (1168.4 mm) in any width increment required by the customer.

LGBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.34 - 30.35

LG System Assembly Detail• By simply unscrewing 2 bolts per split-bar at both

ends of each bar and sliding out the unbolted split-bar, cables & hoses can be easily installed (laid inside, in each specifically designed 1/2 round).

• Ideal when unique cables and hoses must be individually separated.

• Extremely rugged bolted-on bar construction forms an exceptionally strong “collar” surrounding individual contents that resists twisting and deformation under load.

• Smooth cable friendly and strong aluminum bar design that is made to match the individual cable and/or hose sizes and types. Cable manufacturers’ favorite system.

• In-field service possible.

• Exact widths are available to fit any application’s width restrictions.

Why use LG system

MaximumCable O.D.

= Dmax x 0.9

MaximumHose O.D.

= Dmax x 0.8

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bk

8.50(215.9)

9.72(246.9) = Bst + 1.22 (31)

Bst =

Bk =

8.66(220)

7.09(180)

Dmax =

hG =

46.00(1168.4)

47.22(1199.4)

Bst =

Bk =

8.66(220)

AOmin = 0.87 (22)

Cmin = 0.20 (5)

S2500 - 8.50” - LG - (KR) - (# of links) - (brackets) - (holes)

S2500 - 46.00” - LG - (KR) - (# of links) - (brackets) - (holes)

16.00(406.4)>

REQUIREDA vertical bolt connecting the top and bottom halves of the LG bars must be used every 18.00” of Bi.

split bored bars 2 bolts per side

on each bar

Bst = Cut bar length Bk = Outer chain width hG = Outer chain link height Dmax = Maximum hole diameter

Cmin = Minimum distance between holes

aomin = Minimum hole offset from end

Page 28: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.27

Specifications are subject to change without notice. KSA-L15015-GC

VARITRAK S/SXsteel • open style • customizable widths

A member of the TSUBAKI GROUP

STE

EL-

LIN

E

30

VA

RIT

RA

K S

/SX

DESIGN AND LAYOUT NOTES

Name: Date:

Dept.: Phone: Fax:

Company: Machine Type/Name:

Address:

Page 29: 07 02 Steel-Line S SX-Serie A5 GB.qxd7 9/26/11 …30.02 Specifications are subject to change without notice. KSA-L15015-GC STEEL-LINE 30 VARITRAK S/SX CL Total Machine Travel (L S)

30.28

Specifications are subject to change without notice. KSA-L15015-GC

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/SX

CL

Total Machine Travel (LS)

ExtendedRetracted

t = Link Pitch3200� 12.60 (320)

FixedEnd

MovingEnd

H

LB

UB

KR

Option A

Option B

Option C

Option D

Option E

Option F

Option G

SeriesS/SX 3200

MountingHeightHmin

48.82(1240)

64.57(1640)

80.31(2040)

96.46(2450)

112.20(2850)

128.35(3260)

152.36(3870)

BendRadius KR*18.50(470)

26.38(670)

34.25(870)

42.32(1075)

50.20(1275)

58.27(1480)

70.28(1785)

Depot

UB

49.61(1260)

57.48(1460)

65.35(1660)

73.43(1865)

81.30(2065)

89.37(2270)

101.38(2575)

LoopLength

LB

108.53(2757)

133.26(3385)

158.00(4013)

183.35(4657)

208.09(5286)

233.45(5930)

271.17(6888)

Dimensions in inches (mm)

Technical Data

LS = total machine travelLB = 3.14 x KR + (4 x t safety factor)LK = chain length requiredLK = LS ÷ 2 + length of the curve (LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.

Calculation of Chain Length

Extended Travel:When application travel exceeds the self-supporting length of Varitrak S carrier systems, KS Support Rollers or Rolling Carriage Systems can be used to extend travel.

Self-Supporting Lengths

0 12 mft

2 1039.3732.8126.2519.6913.12

4 6 86.56

50

125

100

75

150

25

34

84

67

50

101

17

S 3200

kgm

lbsft

Add

ition

al L

oad

Unsupported Length

E CONOMICV ALUEA DDED

9A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/varitraks.htm

GENERAL DATA

! * Bend Radius (KR) tolerance is +5% / -10%** Bending radii 350 mm, & 410 mm available via special order.

Consult factory for more information.

For more information on extended travel systems, see pages 02.27 - 02.36

Number ofSystems Req.

10

x

x

+

-

+

+

+

-

+

+

+

-

x

x

Type & Position Brackets

MI/FI

# of LinksLength

42 Links

TypeFrame Stay

LG

# ofHoles

33

BendRadius

1275

CarrierType

S3200

Bar Width

Bst = 42.50”

(Bst)

How To Order1-800-443-4216

Available chain band materials: Type S = heavy-duty galvanized steel (standard)Type SX = Stainless steel (special order) SX-ER 1 = Stainless steel SX-ER 1S = Stainless steel, sea water resistant SX-ER 2 = High-strength stainless steelPlease contact us for further information and considerations regarding special chain band materials.

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Need help? 1-800-443-4216 or www.kabelschlepp.com 30.29

Specifications are subject to change without notice. KSA-L15015-GC

VARITRAK S/SXsteel • open style • customizable widths

A member of the TSUBAKI GROUP

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Series S/SX 3200

Features bolted-on heavy-duty split and bored aluminum bars.

Bar Widths (Bst) are available from 10.50” (266.7 mm) through 57.00” (1447.8 mm) in any width increment required by the customer.

LGBar System

Anschluß

Mounting Bracket OptionsFor detailed drawings and dimensions of available options, please see pages: 30.34 - 30.35

LG System Assembly Detail• By simply unscrewing 2 bolts per split-bar at both

ends of each bar and sliding out the unbolted split-bar, cables & hoses can be easily installed (laid inside, in each specifically designed 1/2 round).

• Ideal when unique cables and hoses must be individually separated.

• Extremely rugged bolted-on bar construction forms an exceptionally strong “collar” surrounding indi-vidual contents that resists twisting and deforma-tion under load.

• Smooth cable friendly and strong aluminum bar design that is made to match the individual cable and/or hose sizes and types. Cable manufacturers’ favorite system.

• In-field service possible.

• Exact widths are available to fit any application’s width restrictions.

Why use LG system

MaximumCable O.D.

= Dmax x 0.9

MaximumHose O.D.

= Dmax x 0.8

Recommended MAXIMUM

Width

Recommended MINIMUM

Width

Note: For extended widths, multiple chain-band designs are available, please consult factory: 1-800-443-4216

hG =

Bk

10.50(266.7)

12.07(306.7) = Bst + 1.57 (40)

Bst =

Bk =

11.81(300)

8.66(220)

Dmax =

hG =

57.00(1447.8)

58.57(1487.8)

Bst =

Bk =

11.81(300)

AOmin = 0.87 (22)

Cmin = 0.20 (5)

S3200 - 10.50” - LG - (KR) - (# of links) - (brackets) - (holes)

S3200 - 57.00” - LG - (KR) - (# of links) - (brackets) - (holes)

Bst = Cut bar length Bk = Outer chain width hG = Outer chain link height Dmax = Maximum hole diameter

Cmin = Minimum distance between holes

aomin = Minimum hole offset from end16.00

(406.4)>

REQUIREDA vertical bolt connecting the top and bottom halves of the LG bars must be used every 16.00” of Bi.

split bored bars 2 bolts per side

on each bar

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Varitrak Series S/SX 5000, 6000, 7000 and Larger Do you have an application that is super-sized? KabelSchlepp has a long and successful history of supplying Super-Duty Cable and Hose Carrier systems in a wide range of industries and applications. Using standard components and proven technologies, KabelSchlepp Super-Duty Steel Cable and Hose Carrier Systems can be custom manufactured to meet your individual application requirements. Call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

• Rugged Super-Duty systems that can be scaled to meet EXTREME size and load requirements.

• Available in high-grade galvanized (Type S) or stainless steel (Type SX) with a variety of environment and application specific coatings.

• Utilizing standard components and cutting edge manufacturing technology, systems can be designed, manufactured and installed in record time.

• Select from a wide variety of frame stay and partitioning options custom configured to your unique needs.

• Work with a team of dependable and experienced engineers who understand the unique requirements of super-duty applications to ensure project success.

SUPER-DUTY Steel Cable and Hose Carrier Systems

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Need help? 1-800-443-4216 or www.kabelschlepp.com 30.31

Specifications are subject to change without notice. KSA-L15015-GC

VARITRAK S/SXsteel • open style • customizable widths

A member of the TSUBAKI GROUP

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Dimensional DataSeries (t ) Link Pitch hi max hG Bk min Bk max

S/SX 5000 t = 7.87 (200) 5.91 (150) 7.87 (200) 9.84 (250) 47.24 (1200)

S/SX 6000 t = 12.60 (320) 9.45 (240) 11.81 (300) 11.81 (300) 59.06 (1500)

S/SX 7000 t = 17.72 (450) 14.57 (370) 17.72 (450) 13.78 (350) 70.87 (1800)

Larger systems and special designs are possible. Call your KabelSchlepp factory representative at

1-800-443-4216 for complete information and design assistance!

General Data for Super-Duty Steel Systems

Available Bend Radii (KR)Series Bend Radii (KR)

S/SX 5000 19.69 (500) 23.62 (600) 31.50 (800) 39.37 (1000)) 47.24 (1200)

S/SX 6000 27.56 (700) 35.43 (900) 43.31 (1100) 51.18 (1300) 59.06 (1500)

S/SX 7000 43.31 (1100) 49.21 (1250) 59.06 (1500) 70.87 (1800) 94.49 (2400)

Application specific bend radii are possible upon request.

Dimensions in inches (mm)

Dimensions in inches (mm)

0 12 m6.56 13.20 19.69 26.50 32.81 39.37 ft2 4 6 8 10

20

50

100

200

500

1000

13

34

67

134

336

672

7000

6000

SX 7000

5000 SX 6000

SX 5000

Unsupported Length Lf

Add

ition

al L

oad

kgm

lbsft

Self-Supporting Length

LSLf

Unsupported Length Lf

hG hi

Bk

KR

When a Super-Duty carrier system’s self-supporting length is exceeded, KabelSchlepp can incorporate a KS Rolling Carriage System to provide adequate support over the entire distance of travel. See Extended Travel Systems section of the Technical Handbook pages 02.27 - 02.36 for more information.

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FIXED END MOVING END

VARITRAK Series S Standard Mounting Brackets for 0650, 0950, 1250, 1800

Standard Mount - Fixed End Brackets

Standard Mount - Moving End Brackets

Size a b c d e f g h i j k

S0650 Bk + 0.98 (25) Bk – 1.45 (37) 0.68 (17) 0.51 (13) 1.18 (30) 0.12 (3) 0.20 (5) 0.59 (15) 1.77 (45) 3.74 (95) 0.25 (6.4)

S0950 Bk + 1.93 (49) Bk – 2.48 (63) 1.18 (30) 0.98 (25) 2.16 (55) 0.15 (4) 0.39 (10) 0.79 (20) 2.55 (65) 4.91 (125) 0.33 (8.4)

S1250 Bk + 1.81 (46) Bk – 2.52 (64) 1.18 (30) 0.98 (25) 2.16 (55) 0.19 (5) 0.39 (10) 0.98 (25) 3.14 (80) 6.09 (155) 0.41 (10.5)

S1800 Bk + 2.08 (53) Bk – 3.03 (77) 1.38 (35) 0.98 (25) 2.36 (60) 0.19 (5) 0.39 (10) 1.18 (30) 4.52 (115) 8.25 (210) 0.51 (13)

Size l m n o p q r s t u v

S0650 Bk + 0.75 (19) Bk – 1.69 (43) 0.68 (17) 0.51 (13) 1.18 (30) 0.12 (3) 0.20 (5) 0.59 (15) 1.77 (45) 3.74 (95) 0.25 (6.4)

S0950 Bk + 1.61 (41) Bk – 2.79 (71) 1.18 (30) 0.98 (25) 2.16 (55) 0.16 (4) 0.39 (10) 0.79 (20) 2.55 (65) 4.91 (125) 0.33 (8.4)

S1250 Bk + 1.41 (36) Bk – 2.91 (74) 1.18 (30) 0.98 (25) 2.16 (55) 0.20 (5) 0.39 (10) 0.98 (25) 3.14 (80) 6.09 (155) 0.41 (10.5)

S1800 Bk + 1.61 (41) Bk – 3.46 (88) 1.38 (35) 0.98 (25) 2.36 (60) 0.20 (5) 0.39 (10) 1.18 (30) 4.52 (115) 8.25 (210) 0.51 (13)

MK

MHMA (Standard)

MI

FI

FA (Standard)FH

FK

Please specify the desired bracket variant and position when ordering Example: FAI/MAI (Standard) or FAA/MIAThe bracket positions at the Fixed End and Moving End can be changed later if required.

Bracket EndM - Moving EndF - Fixed End

Bracket PositionA - connecting surface on

outside radius (standard)I - connecting surface on

inside radiusH - connecting surface turned 90°

to the outside radiusK - connecting surface turned 90°

to the inside radiusF - face/flange mount (see opposite page)

Varitrak S Standard BracketPosition Options

A

I (Standard)

I (Standard)

A

Bracket feet on the standard brackets can be positioned facing inward (I) which is the standard position or facing outward (A).

Dimensions in inches (mm)

Dimensions in inches (mm)

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VARITRAK S/SXsteel • open style • customizable widths

Need help? 1-800-443-4216 or www.kabelschlepp.com 30.33

Specifications are subject to change without notice. KSA-L15015-GC

A member of the TSUBAKI GROUP

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a

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c

dk

h

g

il

m

n

pw

t

s

oux

Fixed End

f

j

er

q

Moving End

v

VARITRAK Series S Face Mount Brackets For 0950, 1250, 1800

a

b

c

dk

h

g

il

m

n

pw

t

s

oux

Fixed End

f

j

er

q

Moving End

v

Face Mount - Fixed End Brackets

top view

front view

top view

front view

Face Mount - Moving End Brackets

Size a b c d e f g h i j k l

S0950 Bi + 4.84 (122.9) Bi + 3.09 (78.5) - 0.88 (22.4) 1.75 (44.5) 0.16 (4) 0.75 (19.1) 0.50 (12.7) 3.00 (88.9) 3.50 (88.9) 0.41 (10.4) 4.00 (101.6)

S1250 Bi + 5.27 (133.9) Bi + 3.52 (89.4) - 0.88 (22.4) 1.75 (44.5) 0.18 (4.6) 0.75 (19.1) 0.50 (12.7) 3.00 (88.9) 3.50 (88.9) 0.41 (10.5) 4.00 (101.6)

S1800 Bi + 7.39 (187.7) Bi + 4.78 (124.4) 2.00 (50.8) 1.31 (33.3) 2.63 (66.8) 0.20 (5.1) 1.00 (25.4) 1.26 (32) 3.00 (88.9) 4.50 (114.3) 0.56 (14.2) 5.51 (140)

Size m n o p q r s t u v w x

S0950 Bi + 4.52 (114.8) Bi + 2.77 (70.4) - 0.88 (22.4) 1.75 (44.5) 0.16 (4) 0.75 (19.1) 0.50 (12.7) 3.00 (88.9) 3.50 (88.9) 0.41 (10.4) 4.00 (101.6)

S1250 Bi + 4.88 (124) Bi + 3.13 (79.5) - 0.88 (22.4) 1.75 (44.5) 0.18 (4.6) 0.75 (19.1) 0.50 (12.7) 3.00 (88.9) 3.50 (88.9) 0.41 (10.5) 4.00 (101.6)

S1800 Bi + 6.92 (175.8) Bi + 4.29 (109) 2.00 (50.8) 1.31 (33.3) 2.63 (66.8) 0.20 (5.1) 1.00 (25.4) 1.26 (32) 3.00 (88.9) 4.50 (114.3) 0.56 (14.2) 5.51 (140)

FIXED END MOVING END

Bracket EndM - Moving EndF - Fixed End

Bracket DesignationF - Face Mount Bracket (standard position)

Varitrak S Face/Flange Mount Bracket

When specifying Varitrak S Face Mount Brackets, use the letter F for the Bracket Position designation of the assembly part number description. Example: FF/MF

Dimensions in inches (mm)

Dimensions in inches (mm)

FIXED END MOVING END

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Standard Mounting Bracket Dimensions for S 2500 and S 3200 SystemsSize l1 l2 l3 l4 IA bA d k s

S 2500 11.81 (300) 6.69 (170) 1.57 (40) 3.35 (85) 9.84 (250) 3.54 (90) 0.71 (18) 0.59 (15) 0.24 (6)

S 3200 13.78 (350) 7.87 (200) 1.97 (50) 3.94 (100) 11.81 (300) 4.33 (110) 0.87 (22) 0.79 (20) 0.24 (6)

Size AFAI AFAA BFAA AMAI AMAA BMAA

S 2500 Bk - 4.96 (126) Bk + 2.91 (74) Bk + 6.30 (160) Bk - 4.96 (126) Bk + 2.91 (74) Bk + 6.30 (160)

S 3200 Bk - 6.06 (154) Bk + 3.54 (90) Bk + 7.72 (196) Bk - 6.06 (154) Bk + 3.54 (90) Bk + 7.72 (196)

2500 FA

H

Sl1Lk

d

b A

l3

k1.

85

(47)

A FAA

A FAI

B FAA

l2

lA

l4l4

l1

2500 MA

H

s

l1Lk

18

b A

l3

43k47

A FAA

A FAI

B FAA

l4 l4

l1

lAl2

VARITRAK S Series Standard Mounting Brackets For S/SX 2500 & S/SX 3200

Fixed End Bracket Moving End Bracket

KabelSchlepp mounting brackets for Varitrak S 2500 and 3200 series carriers are available in both standard steel (S) or high-grade stainless steel (SX).

Dimensions in inches (mm)

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Need help? 1-800-443-4216 or www.kabelschlepp.com 30.35

Specifications are subject to change without notice. KSA-L15015-GC

VARITRAK S/SXsteel • open style • customizable widths

A member of the TSUBAKI GROUP

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VARITRAK S/SX 2500 & S/SX 3200 Bracket Position Options

MA (Standard)

MI

FI

FA (Standard)

Bracket EndM - Moving EndF - Fixed End

Bracket PositionA - connecting surface on

outside radius (standard)I - connecting surface on

inside radius

Please specify the desired bracket variant and position when ordering.

Example: FA/MA (Standard) or FA/MIThe bracket positions at the Fixed End and Moving End can be changed later if required.

VARITRAK S Series Mounting Brackets For S/SX 5000, 6000, & 7000KabelSchlepp mounting brackets for Varitrak 5000, 6000 and 7000 S/SX series carriers are available in both standard steel (S) or high-grade stainless steel (SX). Custom designed brackets per system requirements are also available. Call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!