14
Specifications are subject to change without notice. KSA-L15015-GC-A 302

07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

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Page 1: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

Specifications are subject to change without notice. KSA-L15015-GC-A

302

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07_01_Steel-Line_LS_LSX-Serie_A5_USA.qxd7 10/16/11 11:57 AM Page 262

Page 2: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

31.01

AC

CESSO

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S31

ACCESSO

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Accessories to complete your system:Strain Relief Systems

• DIN Rails/U-Channels for mounting strain relief clamps ................................................ 31.03• LineFix Saddle Clamp Strain Relief ................................................................................ 32.04• Type B Saddle Clamp Strain Relief ................................................................................ 32.05• KabelClamp SZL Strain Relief ........................................................................................ 31.06• Comb Style UNI Tie Wrap Strain Reliefs ........................................................................ 32.07

Carrier Support and Guidance Systems For Long Travel Applications• Support Rollers ............................................................................................................. 31.08• Support Trays ............................................................................................................... 31.08• Guide Channels ............................................................................................................ 31.08• KabelSkate, DynaGlide, Rolling Carriage Systems ......................................................... 31.09• RCC - Rail Cable Carrier system. ................................................................................... 31.10• ECC - Emergency Cable Carrier system ........................................................................ 31.11

Guideway Protection Systems• Machine Guide Way Wipers ......................................................................................... 31.12• Telescopic Box Cover Wipers ........................................................................................ 31.12• Armored Apron Covers ................................................................................................ 31.13

ACCESSORIES

Need help? 1-800-443-4216 or www.kabelschlepp.com 31.01

Specifications are subject to change without notice. KSA-L15015-GC-A

LS/LSX Series page 29.01

Cost-effective steel chains with light-weight design

S/SX Series page 30.01

Extremely configurable and heavy-duty steel chains

CONDUFLEX page 27.01

Closed tube cable carrier with stainless steel outer shell and cablefriendly nylon cavity lining

� Heavy-duty designs for handling high mechanical loads

� High additional loads over long unsupported lengths

� Best suited for extreme and particular environmental influences

� Heat-resistant

STEEL-LINESteel cable carriers – solutions for extreme applications

263

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S/SX Series page 26.01Heavy-duty steel tube cable and hose carriers providingmaximum protection and stength and in even the harshest conditions

07_01_Steel-Line_LS_LSX-Serie_A5_USA.qxd7 10/16/11 11:57 AM Page 263

LS/LSX Series page 29.01

Cost-effective steel chains with light-weight design

S/SX Series page 30.01

Extremely configurable and heavy-duty steel chains

CONDUFLEX page 27.01

Closed tube cable carrier with stainless steel outer shell and cablefriendly nylon cavity lining

� Heavy-duty designs for handling high mechanical loads

� High additional loads over long unsupported lengths

� Best suited for extreme and particular environmental influences

� Heat-resistant

STEEL-LINESteel cable carriers – solutions for extreme applications

263

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S/SX Series page 26.01Heavy-duty steel tube cable and hose carriers providingmaximum protection and stength and in even the harshest conditions

07_01_Steel-Line_LS_LSX-Serie_A5_USA.qxd7 10/16/11 11:57 AM Page 263

Page 3: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

MA 8Supportingstrip optional

.31 (8).16 (4).20 (5)

0.06 (1.5)

.59 (15).15 (3.8)

31.02

Specifications are subject to change without notice. KSA-0810-GC

AC

CESSO

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31

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Strain Relief Devices For Use With Cable & Hose Carriers

Strain relief devicesThe strain relief of the cables depends on the type of cable, the length of the cable carrier and theinstallation position.

In the case of cable carriers with upper and lowertrough sliding on each other (installation variantEBV 05), the installation height of the strain reliefmust not be higher than the chain link height.

Overview strain relief elements

LineFix saddle-type clamps� optimized base geometry

for secure seating in C-rail� for one cable and two or three

cables on top of each other� for C-rails with a slot width of 11 mmSee page 31.04

Saddle-type clamps Type B � for C-rails with a slot width of 16 – 17 mmSee page 31.05

SZL strain relief devices� gentle on the cable due to large surface area

for enclosing the cables� simple installation without toolsSee page 31.06

Strain relief comb strips� higher fixing force than with a one-sided

strain relief comb� equal power transmission for both pulling

and pushingSee page 31.07

Observe minimum clearance!

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08_Zubehör_A5_USA.qxd7 10/9/11 10:30 AM Page 311

Page 4: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

Accessoriesstrain relief • support & guidance • chip protection

Need help? 1-800-443-4216 or www.kabelschlepp.com 31.03

Specifications are subject to change without notice. KSA-0810-GC

A member of the TSUBAKI GROUP

AC

CESSO

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S31

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Assembly Profile Bars for Attaching Strain Relief DevicesAssembly profile bars for strain relief devices

LP

LP

LP

0.05

(1.2)

0.98(25)

0.43(11)

0.39(10)

0.07

(1.7)

1.34(34)

0.64(16.2)

0.59

(15)

LP

0.06

(1.5)

1.34(34)

0.43(11)

0.59

(15)

0.06

(1.5)

0.98(25)

0.43(11)

0.47

(12)

Fits all commercial clamps (slit width 11 mm), For strain relief types:

LineFix saddle see page 31.04SZL easy install snap-in clamps see page 31.06

Material Item-No.Steel 3931Attach profile with M 6 – DIN 6912 sockethead cap screws.

C-Profile 25 x 10 mm

LP

LP

LP

0.05

(1.2)

0.98(25)

0.43(11)

0.39(10)

0.07

(1.7)

1.34(34)

0.64(16.2)

0.59

(15)

LP

0.06

(1.5)

1.34(34)

0.43(11)

0.59

(15)

0.06

(1.5)

0.98(25)

0.43(11)

0.47

(12)

Fits all commercial clamps(slit width 11 mm), For strain relief types:

LineFix saddle clamps see page 31.04Material Item-No.Steel 3934Attach profile with M 6 – DIN 6912 sockethead cap screws.

C-Rail 25 x 12 mm

LP

LP

LP

0.05

(1.2)

0.98(25)

0.43(11)

0.39(10)

0.07

(1.7)

1.34(34)

0.64(16.2)

0.59

(15)

LP

0.06

(1.5)

1.34(34)

0.43(11)

0.59

(15)

0.06

(1.5)

0.98(25)

0.43(11)

0.47

(12)

Fits all commercial clamps(slit width 16 – 17 mm),For strain relief types:

Types B clamps see page 31.05SZL easy install snap-in clamps (stacked) see page 31.06

Material Item-No.Aluminium 3926Steel 3932Attach profile with M 10 – DIN 6912 sockethead cap screws.

C-Rail 34 x 15 mm

LP

LP

LP

0.05

(1.2)

0.98(25)

0.43(11)

0.39(10)

0.07

(1.7)

1.34(34)

0.64(16.2)

0.59

(15)

LP

0.06

(1.5)

1.34(34)

0.43(11)

0.59

(15)

0.06

(1.5)

0.98(25)

0.43(11)

0.47

(12)

Fits all commercial clamps(slit width 11 mm), For strain relief types:

LineFix saddle clamps see page 31.04Material Item-No.Steel 3935Attach profile with M 6 – DIN 6912 sockethead cap screws.

C-Rail 34 x 15 mm

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08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317

DIN Rails/U-Channels

If there is no flat surface available to bolt down KabelSchlepp clamping systems off either end of the cable and hose carrier system - or - if other cable and hose clamps are going to be used – or - if several such components are to be used in tandem or unison, DIN rails or U style channels can be used and purchased from KabelSchlepp America.

Call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

Page 5: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

MA 8Supportingstrip optional

.31 (8).16 (4).20 (5)

0.06 (1.5)

.59 (15).15 (3.8)

31.04

Specifications are subject to change without notice. KSA-0810-GC

AC

CESSO

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31

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* Material No.: 3934

LineFix saddle-type clamps� for C-rails with a slot width of 0.43” (11 mm)� for one, two or three cables on top of each other� optimized base geometry for secure seating in the C-profile � high quality corrosion protection of the coated housing through

cathode immersion painting� pan design with retaining ribs for secure fixing of the cables� rounded design of the pan elements is gentle on the cables� also available in stainless steel version

24

11

Tota

l hei

ght

Width The total height specification is anapproximate value.The actual heightdepends on the diameter and characteristics of thecables, among otherthings.

Secure seating and easy assembly.The retaining lug fixes the base securely in the C-profile in the screwed-on state and prevents the clamp from rocking out in case of tensile and compressive loads, regardless of the installationdirection.

LineFixType

Desig -nation

Material no.for a

completeLineFix

Material no.for a

completeLineFix stain-

less steel

Min. cable Ø

Max. cable Ø

Numberof cables

Width Total heightwith max.cable Ø

incl. C-rail*

Single clamps LF 12-1LF 14-1LF 16-1LF 18-1LF 20-1LF 22-1LF 26-1LF 30-1LF 34-1LF 38-1LF 42-1

1363013631136321363313634136351363613637136381363913640

1373113732137331373413735137361373713738137391374013741

0.24 (6)0.47 (12)0.55 (14)0.63 (16)0.72 (18)0.79 (20)0.87 (22)1.02 (26)1.18 (30)1.34 (34)1.50 (38)

0.47 (12)0.55 (14)0.63 (16)0.72 (18)0.79 (20)0.87 (22)1.02 (26)1.18 (30)1.34 (34)1.50 (38)1.65 (42)

11111111111

0.63 (16)0.72 (18)0.79 (20)0.87 (22)0.94 (24)1.02 (26)1.18 (30)1.34 (34)1.50 (38)1.65 (42)1.81 (46)

2.17 (55)2.05 (52)2.13 (54)2.20 (56)2.32 (59)2.40 (61)2.76 (70)2.91 (74)3.07 (78)3.23 (82)3.58 (91)

Double clamps LF 12-2LF 14-2LF 16-2LF 18-2LF 20-2LF 22-2LF 26-2LF 30-2LF 34-2

136411364213643136441364513646136471364813649

137421374313744137451374613747137481374913750

0.24 (6)0.47 (12)0.55 (14)0.63 (16)0.72 (18)0.79 (20)0.87 (22)1.02 (26)1.18 (30)

0.47 (12)0.55 (14)0.63 (16)0.72 (18)0.79 (20)0.87 (22)1.02 (26)1.18 (30)1.34 (34)

222222222

0.63 (16)0.72 (18)0.79 (20)0.87 (22)0.94 (24)1.02 (26)1.18 (30)1.34 (34)1.50 (38)

2.87 (73)2.91 (74)3.23 (82)3.39 (86)3.58 (91)3.74 (95)4.25 (108)4.76 (121)5.08 (129

Triple clamps LF 12-3LF 14-3LF 16-3LF 18-3LF 20-3LF 22-3

136501365113652136531365413655

137511375213753137541375513756

0.24 (6) 0.47 (12)0.55 (14)0.63 (16)0.72 (18)0.79 (20)

0.47 (12)0.55 (14)0.63 (16)0.72 (18)0.79 (20)0.87 (22)

333333

0.63 (16)0.72 (18)0.79 (20)0.87 (22)0.94 (24)1.02 (26)

3.86 (98)3.86 (98)4.13 (105)4.37 (111)4.65 (118)5.12 (130)

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Dimensions in inches (mm)

08_Zubehör_A5_USA.qxd7 10/9/11 10:30 AM Page 312

LineFix Saddle Clamp Strain Relief

Page 6: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

Accessoriesstrain relief • support & guidance • chip protection

Need help? 1-800-443-4216 or www.kabelschlepp.com 31.05

Specifications are subject to change without notice. KSA-0810-GC

A member of the TSUBAKI GROUP

AC

CESSO

RIE

S31

ACCESSO

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Saddle-type clamps Type B

For all common commercial C-Profileswith a slot width of 16 – 17 mm

SW

M

GW

DW

Saddle-type clamps with a large base

Single clamps for one cable

Type CableØ

Opposite sleeve GW

Double sleeve DW

B 12 0.24 - 0.47 (6 – 12) GW 12 –B 14 0.39 - 0.55 (10 – 14) GW 14 –B 16 0.47 - 0.63 (12 – 16) GW 16 –B 18 0.55 - 0.71 (14 – 18) GW 18 –B 22 0.71 - 0.87 (18 – 22) GW 22 –B 26 0.87 - 1.02 (22 – 26) GW 26 –B 30 1.02 - 1.18 (26 – 30) GW 30 –B 34 1.18 - 1.34 (30 – 34) GW 34 –B 38 1.34 - 1.50 (34 – 38) GW 38 –B 42 1.50 - 1.65 (38 – 42) GW 42 –B 46 1.65 - 1.81 (42 – 46) GW 46 –B 50 1.81 - 1.97 (46 – 50) GW 45 –

Double clamps for two cables, stacked one above the other

Type CableØ

Opposite sleeve GW

Double sleeve DW

B 12/2 0.24 - 0.47 (6 – 12) GW 12 DW 12

B 14/2 0.39 - 0.55 (10 – 14) GW 14 DW 14

B 16/2 0.47 - 0.63 (12 – 16) GW 16 DW 16

B 18/2 0.55 - 0.71 (14 – 18) GW 18 DW 18

B 22/2 0.71 - 0.87 (18 – 22) GW 22 DW 22

B 26/2 0.87 - 1.02 (22 – 26) GW 22 DW 26

B 30/2 1.02 - 1.18 (26 – 30) GW 22 DW 30

B 34/2 1.26 - 1.34 (32 – 34) GW 22 DW 34

B 38/2 1.42 - 1.50 (36 – 38) GW 22 DW 38

B 42/2 1.57 - 1.65 (40 – 42) GW 22 DW 42

Triple clamps for three cables, stacked one above another

Type CableØ

Opposite sleeve GW

Double sleeve DW

B 12/3 0.47 (12) GW 12 DW 12

B 14/3 0.55 (14) GW 14 DW 14

B 16/3 0.63 (16) GW 16 DW 16

B 18/3 0.71 (18) GW 18 DW 18

B 22/3 0.87 (22) GW 22 DW 22

B 26/3 1.02 (26) GW 26 DW 26

B 30/3 1.18 (30) GW 30 DW 30

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Dimensions in inches (mm)

Dimensions in inches (mm)

Dimensions in inches (mm)

08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 313

Type B Saddle Clamp Strain Relief

Page 7: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

MA 8Supportingstrip optional

.31 (8).16 (4).20 (5)

0.06 (1.5)

.59 (15).15 (3.8)

31.06

Specifications are subject to change without notice. KSA-0810-GC

AC

CESSO

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31

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KabelClamp SZL Cable & Hose Strain Relief & Clamping Systems

Type: SZL - Secure and very easy to install• Patented design developed for high speed systems• No tie-wraps required• Quick and easy to use and install • Can be properly fastened around cables without tools• Vibration resistant• Distributes clamping load evenly along cable jacket• Prevents dangerous damage to cable jackets• Can be bolted into place or snapped into DIN/U-Channels

Call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

0.17

(4.

4)0.

22 (

5.5)

4.17(106)

B

H

3.54(90)

Type Part # Corresponding Cable/Hose SizesWidth B at Height

“H”Ø Min Ø Max

SZL 8 24989 Min. of Ø 0.20” (5 mm) to max. Ø 0.31” (8 mm) 0.63 (16) 0.63 (16) 1.10 (28)

SZL 10 24990 Min. of Ø 0.31” (8mm) to max. Ø 0.41” (10.5 mm) 0.79 (20) 0.79 (20) 1.18 (30)

SZL 14 24991 Min. of Ø 0.41” (10.5 mm) to max. Ø 0.57” (14.5 mm) 0.91 (23) 1.02 (26) 1.38 (35)

SZL 18 24992 Min. of Ø 0.57” (14.5 mm) to max. Ø 0.71” (18 mm) 0.98 (25) 1.26 (32) 1.57 (40)

SZL 22 24993 Min. of Ø 0.71” (18mm) to max. Ø 0.87” (22 mm) 1.18 (30) 1.42 (36) 1.73 (44)

SZL 27 24994 Min. of Ø 0.87” (22 mm) to max. Ø 1.06” (27 mm) 1.34 (34) 1.54 (39) 1.97 (50)

SZL 32 24995 Min. of Ø 1.06” (27 mm) to max. Ø 1.26” (32 mm) 1.54 (39) 1.73 (44) 2.20 (56)

Please call your KabelSchlepp factory representative at 1-800-443-4216 for design assistance!

KabelClamp SZL cable clamps install as easy as 1, 2, 3!

Dimensions in inches (mm)

KabelClamp SZL strain relief devices can be mounted to a single DIN Rail using DIN rail PN: 3932.

KabelClamp SZL strain relief devices can be mounted using a double DIN rail configuration using DIN rail PN: 3931. This DIN rail also allows strain relief to be stacked.

1 1

or

2 3

Page 8: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

Accessoriesstrain relief • support & guidance • chip protection

Need help? 1-800-443-4216 or www.kabelschlepp.com 31.07

Specifications are subject to change without notice. KSA-0810-GC

A member of the TSUBAKI GROUP

AC

CESSO

RIE

S31

ACCESSO

RIES

COMB Style Tie Wrap Strain Relief

Call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

Type: UNI Strain Relief Element• Inexpensive, simple and effective• Bolt down style for use with cable ties• Quick and easy to use and install • Numerous sizes to choose from• Can be used end-to-end and stacked

b2 b2

b1

b1

b4

b3

0.25 (6.4)

0.2

5 (

6.4

)

b2 b2

b1

b1

b4

b3

0.25 (6.4)

0.2

5 (

6.4

)

Style A Style B

Part # b1 b2 b3 b4 # of Tines Style52480 1.97 (50) 2.09 (53) 0.55 (14) --- 3 A

52485 2.56 (65) 2.09 (53) 0.55 (14) --- 4 A

52490 2.76 (70) 2.76 (70) 0.79 (20) --- 4 A

52481 2.76 (70) 2.09 (53) --- 0.59 (15) 4 B

52482 3.54 (90) 2.09 (53) --- 1.38 (35) 6 B

52483 4.53 (115) 2.09 (53) --- 2.36 (60) 8 B

52484 5.59 (142) 2.09 (53) --- 3.43 (87) 10 B

52486 3.54 (90) 2.09 (53) --- 0.98 (25) 6 B

52487 4.53 (115) 2.09 (53) --- 1.97 (50) 7 B

52488 5.51 (140) 2.09 (53) --- 2.92 (75) 10 B

52489 6.50 (165) 2.09 (53) --- 0.39 (10) 12 B

52491 3.74 (95) 2.76 (70) --- 0.79 (20) 6 B

52492 4.72 (120) 2.76 (70) --- 1.57 (40) 8 B

52493 5.71 (145) 2.76 (70) --- 2.56 (65) 10 B

52494 6.69 (170) 2.76 (70) --- 3.54 (90) 12 B

52495 7.68 (195) 2.76 (70) --- 4.53 (115) 14 B

52496 8.66 (220) 2.76 (70) --- 5.51 (140) 16 B

52497 9.65 (245) 2.76 (70) --- 6.50 (165) 18 B

52498 10.63 (270) 2.76 (70) --- 7.48 (190) 20 B

Dimensions in inches (mm)

Page 9: 07 01 Steel-Line LS LSX-Serie A5 USA.qxd7 10/16/11 11:57 ... · 08_Zubehör_A5_USA.qxd7 10/9/11 10:31 AM Page 317 DIN Rails/U-Channels If there is no flat surface available to bolt

MA 8Supportingstrip optional

.31 (8).16 (4).20 (5)

0.06 (1.5)

.59 (15).15 (3.8)

31.08

Specifications are subject to change without notice. KSA-0810-GC

AC

CESSO

RIE

S

31

ACCESSO

RIES

Support RollersStationary support rollers can substantially increase travel capabilities in applications where the cable and hose carrier system’s unsupported span is exceeded. See product and design details in our Technical Handbook section of this catalog or call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

Cable and Hose Carrier Support & Guidance Systems

Guide ChannelsThis cost effective solution should be used to properly guide and support cable and hose carrier systems in long travel gliding applications, mounted to the ground or on a supporting structure off the ground. Standard from-stock zinc plated steel as well as Made-To-Order aluminum and stainless steel systems are available. See product and design details in our Technical Handbook section of this catalog or call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

Support TraysUse of KabelSchlepp support trays will ensure that your application has an even, flat and clear surface which is needed for the optimal and safe operation of your cable and hose carrier system. Standard systems are made of zinc plated steel. Stainless steel and other special materials and coatings are available upon request. See product and design details in our Technical Handbook section of this catalog or call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

Single Piece Design Standard design, suitable for most applications.

Split Rail Design: Allows air-flow, dirt and debris to pass through trays.

Closed-Bottom: Traditional design, has solid glide plate across the bottom.

Hooded: Keeps most debris from damaging chain in channel.

Side Flanges: One Piece - Keeps side walls in alignment.

Side Clips: Clips keep side walls in alignment.

Open-Bottom: Most economical, allows air-flow, dirt and debris to pass through channel.

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Accessoriesstrain relief • support & guidance • chip protection

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KabelSkateDesigned for use on extremely long travel and heavy systems. This patented system offers an ultra-light weight, cost-effective and simple solution with the highest degree of functional safety and reliability.

• No guide channel is required • Self-alignment of cable and hose carrier system • Minimal number of components • 500 meter travel capabilities • Light weight = Reduced motor size = less cost

DynaGlideDesigned for use on extra long travel and heavy steel chain systems. This system offers an alternative to Rolling Carriage Systems by using the proven gliding technology of polymer systems. See product and design details in our Technical Handbook section of this catalog or call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

Extended Travel Support Systems

Rolling Carriage SystemsKabelSchlepp Rolling Carriage Systems can be used in situations where normal self-supporting or gliding operation is not possible due to travel length, weight, acceleration or travel speed. The extra support and reduced friction of Rolling Carriage Systems make them particularly well suited for large load applications that have long travel lengths and high speeds. See product and design details in our Technical Handbook section of this catalog or call your KabelSchlepp factory representative at 1-800-443-4216 for complete information and design assistance!

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MA 8Supportingstrip optional

.31 (8).16 (4).20 (5)

0.06 (1.5)

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Extended Travel Support Systems (cont.) - RCC and ECCSu

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sThe rollers run smoothly on the guide rail and do notcontact other rollers. Ball bearings and a polyuret-hane roller surface additionally contribute to quiteand smooth operation.

Quiet and low-vibration operation

For extremely long travel lengthsRolling instead of gliding – the proven principle forless friction. Due to the substantial friction tha occurs in glidingconfigurations, it is nearly impossible to realize travellengths greater than 200 m. With the rail cable car-rier, the upper trough does not glide on the bottomtrough, it roller glides on guide rails. Rollers aremounted on ball bearings at the side of the carrier.The guide rails come in the standard connectionheight. The carrier does not sag. The tension andthrust required is 90% less in comparison to glidingarrangements.

� Rail Cable Carrier with proven cable and hose carrier MC 1250.

Rail Cable Carrier – RCC500 m travel length and more without sag

Rail Cable Carrier� suitable for extremely long travel lengths � 90 % less tension and thrust than with a

gliding arrangement, thus requiring substantially less tow force

� low-noise and low-vibration operation� less space required and cost-optimized with a

shorter loop overhang – minimum turnaroundlength

� no impact of the rollers against one another� long service life – low maintenance� minimum stress on the cable and hose carrier

and cables� less push/pull forces� high travel speeds up to 32.81 ft/s (10 m/s) possible� additional load (cable weight) of more

than 33.6 lbs/ft (50 kg/m) possible � use of proven standard cable carriers� the carrier cannot climb

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Accessoriesstrain relief • support & guidance • chip protection

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Emergency stopsignal

Driver arm

NEU: RCC mit Sicherheits-Backup

Emergency cable carrier

Main carrier

Carriercarriage

Decouplingsystem

Cable routing

Fault-free operation,carrier carriage moves with the driver

ECC – Emergency Cable CarrierSafety for long travel lengths

� Emergency Cable Carrier on a Rail Cable Carrier. The system can also be adapted for gliding arrangements.

Emergency Cable Carrier System – a possible installation situation

Cable carrier with emergency system – cable routing.

Blockages in the travel lengths of cable carriers in large systems can destroy the entire cable carrier system. This results in high costs and downtime for the entire system. The ECC – Emergency Cable Carrier minimizes downtimes and avoids repair costs.

The Emergency Cable Carrier System with additionalemergency stop system has been developed especi-ally for systems with long travel lengths. In applications in harsh environmental conditions itoften happens that an object gets into the travellength of the carrier and blocks it. What is neededhere is a system that detects such blockages andswitches the system off. However, in large systemsthe moving mass is very large, which means that themoving unit continues to move for several meters even after braking is initiated. This leads to defects inthe carrier, a complete failure of the system andextensive repair work. Our decoupling system forcable carriers offers, in addition to the emergencystop function, also a bridging safeguard for the braking distance.Possible areas of application: all applications withlong travel lengths, e.g.: crane, port, compost or coalconveyor systems, steel works and raw materials sys-tems.

Our Emergency Cable Carrier System offers, in addi-tion to a bridging safeguard for the braking distancewith an emergency carrier also an integrated emer-gency stop system. The system is switched off if the preset maximumforce on the dri ver of the main cable carrier is exceeded.

Decoupling system with automatic emergency cutout

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Also Available - Guideway Protection Systems

Machine Way WipersThe unique KabelSchlepp 3-point sealing system was developed for optimal hot chip, debris and fluid protection for all sensitive guide and slide-ways. Wiper blades are mounted on solid, light weight, non-corrosive aluminum frames and are shipped in standard 39.4” (1000 mm) straight lengths or can be fabricated to meet your exact specifications.

3

21

Part #Un-Mounted (stock)

HeightMounted (loaded)

HeightBA 18 0.708 (18mm) 0.699 (17 mm)

BA 25 0.944 (24 mm) 0.905 (23 mm)

BAS 18 0.708 (18mm) 0.669 (17 mm)

BAS 25 0.944 (24 mm) 0.905 (23 mm)

BAS 40 1.575 (40 mm) 1.535 (39 mm)

0.177”(4.5)

0.295”(7.5)

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TYPE BAStandard aluminum profile.

TYPE BASThicker aluminum profile with lip for mounting optional hot-chip shield.

KS Telescopic Box Cover WipersProbably the best and most often asked for sealing and wiping system for metal telescoping box covers. These replacement wiper blades, chip covers and back supports can be ordered from stock and mounted to common KabelSchlepp and competitor box covers.

TYPE MA Box Cover WipersKabelSchlepp MA series wipers for telescopic box covers provide excellent abrasion resistant wiping and sealing of seams between each box segment

MA 8Supportingstrip optional

.31 (8).16 (4).20 (5)

0.06 (1.5)

.59 (15).15 (3.8)

MA 12 Supportingstrip optional

.47 (12).20 (5).24 (6)

.06 (1.6)

.75 (19).19 (4.8)

MA -SProtectivestrip.02 (0.5)

Types MA 8 and MA 12Installation variants

Supportingstrip optional

Dimensions in inches (mm)

Need more info? Contact us at: 1-800-443-4216 or visit our website

at www.kabelschlepp.com

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Accessoriesstrain relief • support & guidance • chip protection

Need help? 1-800-443-4216 or www.kabelschlepp.com 31.13

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Apron Way Covers

Simple angle mounting of the apron can be used when the free end does not touch floor.

Apron Covers can be mounted by use of 90o angle and/or flat mounting brackets. Standard mounting holes are 5/16” diameter for 1/4’’ mounting screws. Fastening to end link of the apron cover is also possible. If necessary, a roll-up mechanism can also be employed as an option.

HOW TO ORDERPlease specify the required length and width. Maximum width 72’’. Standard aluminum mounting 90o angle (3/4’’ x 3/4’’ x 1/8’’) and flat brackets (1-1/4’’ x 1/8’’) riveted to the apron are available.

Key Advantages:

• High strength aluminum extrusions provide positive protection of machine ways from hot chips, abrasives and other wear-causing agents.

• Aluminum elements interlocked with durable, long-lasting polyurethane hinge elements.

• May be used as an alternative to a telescopic way cover.

• Requires a minimum amount of space.

• Low-cost solution to potential high-cost repair or replacement.

• Simple and quick mounting.

• Helps assure long maintenance-free guideway life.

12

Angle mounting bracket Flat mounting bracket

3 Width

R Min. 1.57” (40 mm)

AluminumProfile

0.79” x 0.21”(20 x 5.5 mm)

Polyurethane Hinge Element

Radius Piece TypicalInstallation

1 2