06006

Service Bulletin TO: Service Managers DATE: 28 March 2006

CC: Technicians

FROM: Mark Harrison

RE: (Revised from SB 06004, Includes CM Santa Fe) Safety Kit and Fire Extinguisher mounting instructions

As an industry leading safety initiative all Hyundai Vehicles first registered from 1st July 2004 will have Safety Kits fitted. The Kit includes a First Aid Kit, Safety Vest and a Fire Extinguisher. These will normally be fitted at the port of entry (i.e. Auckland, Wellington and Christchurch). Fitment to vehicles registered before 1st July 2004 It is also possible for vehicles first registered before 1st July to have the Safety Kit Fitted, at the customer/dealer expense, Part Number 99999-SAFETYKIT plus the Fitment Kit 55555-KIT-** (**Model Code, i.e. TB, H100…etc). The fitment Kits are not available for the Fire Extinguishers that are fitted at the Port of Entry, separate parts will be supplied for these vehicles. WARRANTY The Warranty on the Safety Kits is 3 Years/100 000km. It is the customer’s responsibility to ensure the first aid kit is intact and the contents have not expired. It is also the customer’s responsibility to ensure the extinguisher pressure gauge needle is in the green Zone. The fire extinguishers are to be checked during regular servicing and the pressure gauge should always remain in the Green Zone, if the extinguisher is faulty and has not been tampered with, you will need to organize a replacement through your parts department, and return the faulty unit to HANZ. Fitment of the Extinguisher Please read the following parts information and fitting instructions required to mount and fit the Fire Extinguisher to stock vehicles and other requested models.

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Tools Required

Trim Removal Tools Screwdrivers ¼ Drive Ratchet and Sockets Ruler Battery operated Drill and spare Battery 5mm Drill bit Philips Driver bit Marker Pen Rag and solvent/cleaner

MODEL KIT PART NUMBER

Getz 55555-KIT-TB Elantra 55555-KIT-XD H100 55555-KIT-H100 Lavita 55555-KIT-FC Sonata 55555-KIT-EF XG 55555-KIT-XG Santa Fe 55555-KIT-SM Tucson 55555-KIT-JM Terracan 55555-KIT-HP Tiburon 55555-KIT-GK Trajet 55555-KIT-FO

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GETZ (TB)

PARTS REQUIRED

KIT= 55555-KIT-TB (2 x 16mm Self-drilling screws)

MOUNTING POSITION

Top rail of Fire Extinguisher bracket must be approx 6mm above boxed chassis rail, this raises the Fire Extinguisher bracket enough to fit the floor mat under the bracket when installed. End of Fire Extinguisher bracket to trim must be 5-10mm, so the self-drilling screw clears the seat mount bolt.

INSTRUCTIONS

Hold the bracket in position, measure and mark the carpet where the screws are required to go from the measurements above. While holding the bracket in place, drill the screws and mount the Fire Extinguisher bracket into position. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.

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ELANTRA (XD)

PARTS REQUIRED

KIT= 55555-KIT-XD (2 x 25mm Self-drilling screws)

Wurth Stone Guard Spray MOUNTING POSITION

(Picture for 5-Door) Top screw to edge of boot 50mm Bottom screw to edge of boot 50mm Bottom of bracket to bottom of boot 30mm INSTRUCTIONS

Hold the Fire Extinguisher bracket in position, measure and mark the boot lining where the screws are required to go from the measurements above. While holding the Fire Extinguisher bracket in place, drill the screws and mount bracket into position. Under-seal wax must be sprayed onto the protruding screws under guard. Clean surface to be sprayed and holding can approx 100mm from the surface, spray liberally from all angles so as to coat the screws and surrounding area in a diameter of approx 100mm. Respray under-seal after 2 minutes to ensure a good coating. Fit the Fire Extinguisher to the Fire Extinguisher bracket.

.

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H100 VAN

PARTS REQUIRED

KIT= 55555-KIT-H100 (2 x 16mm Self-drilling screws)

MOUNTING POSITION

Behind the drivers seat, on the divider between the cab and rear. End of the fire extinguisher bracket to the B-Pillar 320mm. See pictures bellow. INSTRUCTIONS

Hold the bracket in position, and mark the panel where the screws are required to go from the position below. While holding the bracket in place, drill the screws and mount the Fire Extinguisher bracket into position. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.

m

320m

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LAVITA (FC)

PARTS REQUIRED

KIT= 55555-KIT-FC (2 x 20mm long Machine Screws) (2 x Rear Bracket Short (60mm))

5mm Drill Bit MOUNTING POSITION

R/Rear corner of the boot Bracket hard against left corner. Bottom of bracket to carpet, 30mm.

INSTRUCTIONS

Measure and position the Fire Extinguisher brackholes. Drill the holes carefully. Remove R/Rear back the felt from the rear of the trim to accommothe front of the trim and thread the screws throuscrews and refit the felt covering. Fit the Fire Extin

et in the mounting position, mark the area on the trim to drill corner boot trim enough to fit you hand behind trim, peel date the brackets. Position the Fire Extinguisher bracket on gh. Insert the brackets to the rear of the trim, tighten the guisher to the Fire Extinguisher Bracket.

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SONATA (EF- OLD MODEL)

PARTS REQUIRED

KIT= 55555-KIT-EF (2 x 25mm Self-drilling screws)

Wurth Stone Guard Spray MOUNTING POSITION

R/Rear wheel arch in boot. Top screw to edge of boot 75mm Bottom screw to edge of boot 80mm Bottom screw to bottom of boot 170mm INSTRUCTIONS

Hold the bracket in position, measure and mark the boot lining where the screws are required to go from the measurements above. While holding the bracket in place, drill the screws and mount bracket into position. Under-seal wax must be sprayed onto the protruding screws in the wheel arch. Clean surface to be sprayed and holding can approx 100mm from the surface, spray liberally from all angles so as to coat the screws and surrounding area in a diameter of approx 100mm. Respray after 2 minutes to ensure a good coating. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.

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GRANDUER (XG)

PARTS REQUIRED

KIT= 55555-KIT-XG (2 x 25mm Self-drilling screws.)

MOUNTING POSITION

Bracket mounts flush against R/Side of boot. Bottom of bracket to bottom of carpet 10mm.

INSTRUCTIONS

Hold the Fire Extinguisher bracket in position, measure and mark the boot lining where the screws are required to go from the measurements above. While holding the Fire Extinguisher bracket in place, drill the screws and mount bracket into position. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.

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SANTA FE (SM)

PARTS REQUIRED

KIT= 55555-KIT-SM (2 x 10mm long Machine screws) (1 x Rear Bracket Long (160mm))

Drill Bit 5mm MOUNTING POSITION

Bracket holes 50mm from right corner. End of bracket at end of tray, see picture.

INSTRUCTIONS

Measure and position the Fire Extinguisher bracket in the mounting position, mark area on the trim to drill holes, ensure holes are 50mm from right side. Remove the tray and drill the holes carefully. Position the Fire Extinguisher bracket on the front of the trim and thread the screws through. Insert the bracket to the rear of the trim, and tighten the screws. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.

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TUCSON (JM)

PARTS REQUIRED

KIT= 55555-KIT-JM (2 x 20mm Machine screws) (2 x Rear Bracket short (60mm))

5mm Drill Bit

MOUNTING POSITION

L/Rear corner of the boot. The Right side of Bracket just inside right side of the vent (see Picture). Bottom screw goes through the 6th indent in vent.

INSTRUCTIONS

Position the Fire Extinguisher bracket in the mouinside the right edge of the vent (see picture) couholes, top and bottom (ensure there is a sufficieUsing a trim removal tool remove the L/Rear trimthe Fire Extinguisher bracket on the front of tprotruding. Insert the brackets to the rear of thExtinguisher to the Fire Extinguisher bracket.

nting position, ensure the Fire Extinguisher bracket is just nt up 6 indents on the vent and mark area on the trim to drill nt gap at the bottom for carpet). Drill the holes carefully.

enough to get your hand behind to fit the brackets. Position he trim and thread the screws enough so the thread is e trim, tighten the screws and refit the trim. Fit the Fire

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TERRACAN (HP)

PARTS REQUIRED

KIT= 55555-KIT-HP (2 x 20mm Machine screws) (2 x Rear Bracket short (60mm))

5mm Drill Bit MOUNTING POSITION

L/Rear Corner behind rear seats Bottom screw 105mm from floor INSTRUCTIONS

Measure and position the Fire Extinguisher bracket in the mounting position, mark the hole position on the trim to drill holes. Drill the holes carefully. Position the Fire Extinguisher bracket on the front of the trim and thread the screws enough so the threads are protruding at the rear of the trim. Insert the brackets to the rear of the trim through the toolbox opening (if you have large fingers you may need to remove the trim to fit the brackets to the rear). Tighten the screws securing the bracket. Fit the Fire Extinguisher to the Fire Extinguisher bracket.

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TIBURON (GK)

PARTS REQUIRED

KIT= 55555-KIT-GK (2 x 38mm Self-drilling screws) (1 x 10mm Spacer (Lower)) (1 x 20mm Spacer (Upper))

Wurth Stone Guard Spray MOUNTING POSITION

Left side boot compartment Top screw to edge of boot 110mm Bottom screw to edge of boot 110mm Bottom of bracket to carpet 10mm INSTRUCTIONS

Hold the Fire Extinguisher bracket in positionrequired to go from the measurements abovspacers behind the Fire Extinguisher bracket (drill may be required for the top Screw first. Fit tRemove the L/Rear inner guard cover to add arch. Clean surface to be sprayed and holdingangles so as to coat the screws and surrounminutes to ensure a good coating. Reassemble.

, measure and mark the boot lining where the screws are e. Holding the Fire Extinguisher Bracket in place, with the large spacer at the top), drill the screws into position. A pilot he Fire Extinguisher to the Fire Extinguisher bracket. under-seal wax to the protruding screws in the inner wheel can approx 100mm from the surface, spray liberally from all ding area in a diameter of approx 100mm. Respray after 2

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TRAJET (FO)

PARTS REQUIRED

KIT= 55555-KIT-FO (2 x 38mm Self Drilling Screws)

MOUNTING POSITION

On the floor, between the drivers and passengers seat. The rear of the bracket must be level with the rear of the seat. You must leave enough room to the right to allow the drinks tray to fully extend from the drivers seat.

INSTRUCTIONS

Hold the bracket in position, measure and mark the carpet where the screws are required to go from the measurements above. While holding the bracket in place, drill the screws and mount the Fire Extinguisher bracket into position. Ensure the screws are not over-tightened. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.

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SONATA (NF)

PARTS REQUIRED

KIT= 55555-KIT-NF (2 x 25mm Self-drilling screws)

MOUNTING POSITION

Left side boot compartment Between underside of parcel tray and top ridge (see ►) INSTRUCTIONS

Hold the Fire Extinguisher bracket in the correct position, while holding the Fire Extinguisher bracket in place, drill the screws and mount bracket into position. Caution there is a wiring loom around the lower ridge, care must be taken to mount extinguisher bracket as high as possible.

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GRANDUER (TG)

PARTS REQUIRED

KIT= 55555-KIT-FO (2 x 38mm Self Drilling Screws)

MOUNTING POSITION

Bracket mounts L/Side of boot as per pictures. Ensure you leave a gap of 25mm from the corner of the trim to the bracket to ensure you keep well away from the wiring loom underneath and there is enough clearance under the bracket so the carpet can still slide under the bracket. INSTRUCTIONS

Hold the Fire Extinguisher bracket in position, measure and mark the boot lining where the screws are required to go from the measurements above. While holding the Fire Extinguisher bracket in place, drill the screws and mount bracket into position. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.

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Santa Fe (CM)

PARTS REQUIRED

KIT= 55555-KIT-TB (2 x 16mm Self-drilling screws)

MOUNTING POSITION

As per picture above, screws go on approx 45°angle on side of recess

INSTRUCTIONS

While holding the bracket in place, drill the screws and mount the Fire Extinguisher bracket into position. Fit the Fire Extinguisher to the Fire Extinguisher Bracket.