7/26/2019 04267 calibracion stanadine
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diesel systems
INJECTION PUMP
MODELD
B2 82 9YL42 67
SPECIFICATIQN
SUPERSEDES MODEL OB2B29YL4305
CUSTOM ER PART NO. 14077179
SEW1cE/rnLY
EDITION NO. 8
ENGINE 6.2 LiTER C,K.D
DATED &+gO
FULL LOAD RPM 4000
APWC*TION
HEAVYDUTYTRUCK
ISSI
NOTE: ALL SPEEDSARE IN ENGINE
CUSTOMER-S NAME I ADDRESS
DETROIT DIESEL/ALLISON
MDRRAINE, OHIO
TEST
1.
3.
CALIBRATIONFlULD...SAE 5967/1SO 4113 (REF. S.B.201)
A. TEMPERATUREl :NLET: 110"-115F (4?-4kQrl
B. SUPPLYPRESSURE5.8.334): 5.0i0.5
bSi"(ja.5 kPa)
AT PUMP .&LET.
4.
CAMMOVEMENT.EADOLT EVICE /23795.
5.
ALL FUEL RFMINGS CRE1OOOSTROKES.
PUMPOPERATING EED._..hLF.. .ENGINE SPEED
SAE31418/1SC~4093:
DNG.
/IS0 7440:
OPENING?RESSURE
S SPECIFIED AT 1700 PSI OPENINGPRESSURE
MUST USE SPRING P/N WSF2044 A 5X OR EOUIVALEN T.
__
PUMPACCESSORIES:
1. ELECTRICSHUT-OFF (12V ETR)
2. M/LL ADVANCE
5. HOUSINGPRESS. COLDADV.
3. DELIVERYVALVE
6. TRAILING PORTROTOR
4. MIN.-MAX. GOVERN ORI
PUMPCALIBRATIONCHECKS:-ASRECEIVEDFOR SERVICE.
(REF. s.~.222)
i.
2.
3.
4.
5.
PUMP
1.
2.
3.
9.
5.
6.
i:
9.
10.
OPERATE UMPAT 2000 RPM (HOT) FOR 10 MINUTES TO
i%;L;MTO OPERATING EMPERATUREND CLEARAIR FROM
a. IF-FUEL IS NOT lD.5-1B.5mn3/STRDKE Q 600 RPM.
RESET USING LOW DLE SCREW.
b. WITH HOUSING RESSURE OLDADVANCE OLENDID
ENERGIZEDWITH 8.8 VOLTS. HOUSING RESSURE
CHEC:
)ULD BE O-l PSI.
:.S.O. FOR PULL-IN W ITH 8.8 VOLTS MAX. WITH
THROTl
f IN LOW DLE POSITION AT 400 RPM.
CHECK
'OINTS:
THRTL.
m3/
z:*
CAM
epM
pas.
STROKE
VAR: MOVEM ENT $::;:E
150
WOT
26. ;
600 L.I.
600
1500
&:
z:;* ;::
5: 1.5: MIN.
21.fki3.5 ; ;:::"-&
O-l*+
2000 WOT 47.5-52.0 p 0.5'-2.5'
3200 WOT
32Do :;I:*
"w :i2;~-7.:5"
4000 ;8;5;;N. * ' '
4400 WOT . .
*+H.P.C.A. ENERGIZED
CHECKAIR TIMING USING GAUGE 23715, SET
TO 0.25 t 1' (REF. S.6. 334)
SETTINGS: (FOLLOWING UIP SERVICE
ROLLER O ROLLERDIMENSION
3
.9 7"* .ooD5"'
l M4xIMUMECCfNfRICITY: .008" TIR
WITH OVERSIZECAM RING * ROLLERTO ROLLER
DIMENSIONTO BE 1.983 i.0005 (REFER 5.6.338).
LINKAGEG4P .13D" TO .175" PER 5.8.95 6342,.
a. USE GAGE123716, SET THROTT LEWiTH LDw IDLE
SCREW T 34' f 2' AS MEASURE0 ETWEEN
VERTICAL CENTERLINEOF THROTTLE HAFT
BUSHINGBOREAND THROTTLECONNECTION TUD.
b. ADJUSTLOW DLE SCREW NTIL THROTTLE
CONNECTION TUD MAKESCONTACTWITH GAGE.
OPERATE UMPAT 2000 RPM (HOT) FOR 10 MINUTES
TO BRING TO O PERATING EMPERATUREND CLEAR
AIR FROMSYSTEM.
SET T. PUMPPRESSURE T 2000 RPM (WOT) FOR
58-64 PSI (TEST STANDBOOSTSET AT 5 i 0.5
P.S.I.)
SET RETURN
OIL 225-375cc/min. AT 2000 RPM (WOT)
a. CHECKHOUSING RESSURE T 600 RPM (WITH
THROTT LE N LOU IDLE POSITION ) FOR 8-12 PSI.
b.: WITH HOUSINGPRESSURE OLDADVANCE O LENOID .
ENERGIZEDWITH 8.6 VOLTS, HOU5JNG RESSURE
SHOULD E O-1 PSI.
WITH GOVERNOROVERREMDVED ND THROTTLE HAFT N
LOW DLE POSITION (STEP 4b). SET MJN.-MAX.
GOVERNORSSEMBLY OR 14.5 9c 2 mn /STROKEAT 600 ,
RPM (FUEL READINGWITH COVER NSTALLED.)
a. CHECKE.S.D. FOR PULL-IN W ITH 8.8 VOLTS MAX.
. _. _
VITH THROTTLELEVER IN LOW DLE POSITION AT
400 RPM.
b. CHECKFOR MINIMUMLIFT OF 18" HG AT 400 RPM.
1 OY G. DUPONT
.P.M. UNLESSOTHERWISE OTED
11. ADVANCE fTTING PROCEDURE:
4. CONTROL ACE CAM-TO-THROTTLEHAFT END PLAY
DURINGAND AT THE COMPLETION F ALL SETTINGSTO
.DDb"-.006" MEASU RED ETUfENSPACER 22900 6
HOUSING.
b. WITH THROTTLE N A NOT POSITION, ROTATEFACE CAM
TO ITS MAXIMUM IFT POSITION IN CONTACTWITH THE
CAMROLLER.
c. AT 2000 RPM, ADJUSTTRIMMERSCREW No.
22642)
FOR 1.5O CA ADVANCE.(RANGE.5=2.5O).
d. SET THROTT LE OR 22.5 i 1 nri /STROKE AT 1500 RPM.
ROTATEFACE CAMTO OBTAIN 3.5.CAN ADVANCE
ORA NGE .5*-9.5. 1.
12
e. AFTER SfTTING IS OBTAINED , SCREW D. 2239% IS
TORQUED;AND FACE CAMRETENTIONCHECK ED ER 5.6.361
SET TOTAL THROTTLE RAVEL:
a. SET THROTT LE OR 22.5 i 3 am3/STROKEAT 1500 RPM.
b. LOCKTHROTTLE EVER IN POSITION AND INSTALL THROT
LEVER PROTRACTORO. 22089 ONTOSHAFT.
c. ALIGN 0' ON PROTRACTOR ITH CENTEROF RIB ON ROCK
LEVER 22721. UNLOCK HROTTLE EVERAND ROTATE
TO :HOTPOSITION. ADJUSTM4X. TRAVELSCREW O 56.5'
d. CHECK OTAL THROTTLE RAVEL: WITH THROTTLE N LOW
POSITION, ALIGN Do ON PROTRACTOR ITH CENTEROF RI
ROCKER EVER. MOVETHROTTLE O HOT, READINGSHOU
BfThlfEN 73' AND 82'.
NOTE: ANY CHANGES FTERTHIS POINT WILL REQUIRERETESTS
PUMP, STARTINGWITH STEP 11.
13. CHECKPDINTS:
a. AT 1500 RPM (WgT, DE-ENERGIZEELECTRIC SHUT-OFF. U
SHOULDBE b IMR STROKE, MAXIMIRk RE-ENERGIZEE.S.
MAX.
RPM
lnr
CYL. CAM.
YAR. MOVEMENT
600
600
1500
THRTL. ?4B3/
POS.
v_lT-m
1-I.
12.5-16.6
ALiJ:
21.5-23.5
MOT 47.5-51.5
MOT
kk
40 MIN.
WOT
4.0 Hkx.
i
PRESSUR
1. PUMP
.
2000
3200
3200
4000
4400
MD
B
8
8
8
125 M4X.
'*H.P.C.A. ENERGIZED
AIR-TIME PUMPUSING &AGE 123715 SET TOO.25 i 0.50'
SPECIAL NOTES:
a. TORDUE L L FASTENE RS ER 5.8.106.
b. SECUREMAXIMUM RAVELADJUSTINGSCREW,ADVANCE R
SCREW ND FACE CAMSCREWWITH RETAINING COMPOUN
c. OPENPETCOCK OR PRESSURE HECKONLY.
d. MAXIMUM YLINDERVARIATION SHOULD E f 6 rtn3 FROM
AVERAGE LOWOF ALL CYLINDERS.
SEAL PUMPFASTENE RS ER S.B. 365.
FURTHER NFORMATION SUPPLEMENTINGHE ABOVEPROCED
SHOULDBE OBTAINED ROM S.B. 375.
7/26/2019 04267 calibracion stanadine
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w
DB2829YL4267
DfSCRlPTION
SCREW,cover hold-down
3
LOCKWASHER,over screw
3
1
jr 1
:
ASHER, cover screw
CONN. ASSY., return line
SEAL; return line connectc
GASKET, governor cover
SHAFT;drive assembly l *
or 24625 o/s
PIN, dowel
SPRING, thrust button
127607
27244
26386
23100
10541
10453
22064
12186Ot*~~@
SYN-KUT BASE1241 COMPOUND
TO SHAFT AND
23107
21194
24419
10394
ABEL, pump identification.
OVER, governor control
s
a
s
CREWASSY., vent or 21661
nd 22733 or 22734 as reo'd
CREW, head locking
SEAL,.drive shaft
BUTTON, thrust
(BLACK)
SEAL, drive shaft(RE0)
* APPLY A LIBERAL COATINGOF
TO SEALS REFOREASSEMBLING
COVER, timing line
SCREW, timing line cover
:
SCREW, name Plate.
2
PLATE, name
1
.ING. shaft retaininq
IOUSING ASSY. or 27075 0.5
or 23105.23106 O.S.
'EARING. needle
ASKET, timing line cover
0. HEAD 6 ROTORASSEMBLY
PLUNGER, otor (Basic)
E 11057 THRU 11060
STD.)
R 11062 THRU 11065
I
O'SIZE)
indicated on rotor SB 60R
SCREW,hydraulic head plug
SCREW,hydraulic head plug
CONNECTOR,uel line
REW, locking plate
ATE. locking
AL, locking plate s
LVE. delivery
SB143R
23135 (O'size) as
REW, delivery valve
Req'd.
INDENTED ITEMS INCLUDED
DESCRIPTION
HY
us
0
as
SE>
VA
or
SC
l
ROLLER, cam
2
SHOE,
cam roller
2
CAM RING or 27833
I1
or 23120 (O'sire) O.E,M. only
increase R-R by .006"
SEAL hydraulic head
SPRIl G, leaf
SCREW, leaf spring adj.
OESCRIPTION
.SEAL. transfer pump
SPRING, trans. pump blade
ROLLPIN
PISTON, regulating
PLUG ASSY., end plate adj.
SCREEN. inlet filter
SPRING, idling
GDV. ARM AND TEMPERATURE
COMPENSATOR-ASSEMBLY
SLEEVE, min-max. governor
ROD, min-max. gov. push
SLEEVE, thrust
WASHER, thrust sleeve
WEIGHT, governor
RING, gov. cage reatining
SPACER, throttle shaft
NUT, max. travel screw
SCREW, ow idle
SPRING, low idle screw
SHAFT ASSEMBLY, throttle
SCREW, max. throttle travel
i
1
;
ii-
IL
1
2
1
1
=
i
=
1
1
1
1
1
1
-
27245
::::;.
26071
26070
I
ZT
Lt
:
4
i
1
1
1
=
1
1
1
i
i
1
=
1
;
:
:
1
1
1
-
II Il.
I
TRANSFERPUMPGROUP
--I=
ETAINER, rotor
INER. transfer oumo
LADE; transfer pump
r 20512 per 58304
ING, liner locating
EGULATOR SSY., trans. pum
-_
I-
I
23915
PRING, regulating
LATE, trans. pump pressure
,AP, transfer pump end
1
GOVERNOR ROUP
'1201
2285
IASHER, max. speed spr ing
,PRING, min.-max.
ILOCKASSEMBLY
;TUD, guide
IASHER guide stud
IRM A&., metering valve
;PRING, metering valve arm
/ALVE metering or 22256
IETAIltER ASSY., gov. weigh
WASHER, hrottle shaft se
SCREW, ace cam
PIN. vacuum module drive
FACE CAM
SEAL, throttle shaft
HOOKASSY..
gov. 1 nkage
LINKAGEASSY., governor
SCREW, gov. linkage ho
WASHER, gov. linkage h
HOOK, governor linkage
SPRING. aov. linkaae hoo
** LUBRICATEPER 70027
or 50387. -
243451-&&
