034-4000 - Rustibus€¦ · 034-4000 Are produced in accordance to the requirements in and regulations on machinery Best. No. 522, which transpose the community legislation on machinery

034-4000RUSTIBUS® 34 ELECTRIC

Single Phase 110 V - 50/60 Hz

OPERATION MANUAL

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 19 N-5397 BEKKJARVIK NORWAY

The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® de-scaling machines series:

034-4000

Are produced in accordance to the requirements in and regulations on machineryBest. No. 522, which transpose the community legislation on machinery amended byDirective 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

EN 50144, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, in accordance with regulations 98/37/EC and 89/336/EEC

Year of CE marking: 1998

Place Date

Signed by: Tore Dalseide ……………………………………………..Title: Director

Genuine Rustibus® parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!

Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo either on the item or on the label.

If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.

HOW TO RECOGNISE GENUINE SPARES!

GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) or GENUINE RUSTIBUS PARTS (* fig.2)

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®

Machine may vary from picturesGenuine Rustibus® parts only!

* fig.1

* fig.1

* fig.1

* fig.2

HELPFUL IDENTIFIERS

In addition to information on installation and operation, this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Definitions

IMPORTANT

The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your company’s fire and safety procedures while operating this tool.


WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

Debris from scraping action may be scattered.

Rustibus de-scaling Tool may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling Tool, ensure that all fixing screws, bolts, clamps, fittings, chain drum and locking devices are mounted correctly and securely tensioned. For more information, check the maintenance section of this manual.

Never attempt to de-scale areas when its mechanical integrity is in doubt, according to ASME/API specifications or other applicable codes and standards.

Never install, remove or perform any maintenance on the Rustibus® de-scaling Tool when the power supply is connected.

Always keep both hands on handles when operating the Rustibus® de-scaling Tool.

Never use non Ex/Atex certified machines in potentially explosive atmospheres.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging ID/security badges or garments that may be caught in the rotating parts.

On vertical sections, work with the Rustibus® de-scaling tool between knee and shoulder height to avoid strain. If used over prolonged periods for vertical work, lifting assistance should be considered to prevent accidents, fatigue etc.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid damage to parts.


CAUTION

PLEASE READ THE WARNINGS BEFORE OPERATION

WARNINGS:

When connecting, changing, or repairing the Rustibus® 34, the power supply MUST ALWAYS be disconnected.

IMPORTANT:

Do not push down on your machine. This only damages the tool, it does not improve results.

• If the chain link system is damaged, some vibration may occur.

• Ear & face protection should be used for your own safety.

It is recommended to use a safety screen when operating the Rustibus® 34.

Wear protective gloves and safety shoes.

WORKING SAFELY WITH THIS MACHINE IS POSSIBLE ONLY WHEN THE OPERATING AND SAFETY INFORMATION ARE READ COMPLETELY AND THE INSTRUCTIONS CONTAINED THEREIN ARE STRICTLY FOLLOWED. IN ADDITION, THE GENERAL SAFETY INSTRUCTIONS IN THE ENCLOSED BOOKLET MUST BE FOLLOWED. BEFORE USING FOR THE FIRST TIME, TAKE A LOOK AT THE MACHINE TO UNDERSTAND THE PRACTICAL WORKINGS OF IT.


P

INSTALLATION AND SETUP

RUSTIBUS® 34 ELECTRIC 110VBefore you begin.

Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® 34. • Check that all components are attached properly and in a proper / safe working order. (Check that there are no loose guards or parts on the machine)

Step 2: ASSOCIATED EQUIPMENT.• Ensure that you have the required power source available The electric Rustibus® 34 machine can only be connected to an AC Single Phase 110-120V (60Hz) outlet! This tool should be grounded to protect the operator from electric shock. The Rustibus® 34 is equipped with a three-conductor cord and three-prong grounding type plug to fit the proper grounding type receptacle. The green (green/yellow) conductor in the cord is the grounding wire.• Ensure that you have available necessary length of power lead to use with the machine.• If working outdoors it is recommended that you connect the Rustibus® 34 using power leads intended for use in that area.

Step 3: BEFORE COMMENCING THE OPERATION.• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material may need to be cleaned from the surface area before operation of the Rustibus® machine. • Ensure Chain Drum is properly connected to motor• The Chain drum rotates at high RPM, show utmost care when connecting power lead and when operating machine. ALWAYS THINK SAFETY FIRST!• Connect your machine to its power source. • Make sure the power lead is properly connected and safely located for your operation. • Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS® MACHINE.

• For the best results from your Rustibus® machine you should run the machine forward and backward over the area until the appropriate result is achieved • Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care.• DO NOT FORCE YOUR MACHINE DOWNWARDS! This does not improve the result, it only damages the machine.

Step 5: MAINTENANCE OF RUSTIBUS® MACHINE.• ALWAYS stop the machine and disconnect it from its power source before carrying out any maintenance on the machine.

• To maintain your Rustibus® 34 in a good working order the machine and motor should be cleaned after use. The ventilation slots of the motor must be kept clear at all times. When the machine is due for storage, please clean and check the machine for damage or wear and tear.


OPERATING THE RUSTIBUS® 34

The Rustibus® 34 is easy to operate and leaves the surface clean to St 3 +++(SP11 +++).

The RPM of your Rustibus® 34 electric unit is adjustable. But for optimal results and to avoid excessive strain on the motor and/or damage on the chain drum, we recommend you set the speed control on level 5.

The Rustibus® 34 unit uses a Disposable Chain Drum. This Chain Drum is designed for one-time-use only and does not require any spares replacement. Simply use the Chain Drum until it is completely destroyed and then replace it with a new one. This makes the Rustibus fast and efficient!

In the de-scaling process it is quite normal that chain links are lost. Should this create an unbalance in the rotation, simply remove the chain or rivet on the opposite side of the broken one to restore the balance.

RECOGNIZE A RUSTIBUS® 34 (034-4156) CHAIN DRUM.

The Rustibus® 34 Chain Drum (034-4156) is the main spare component for your Rustibus® 34 machine. The chain drum is a disposable spare; intended for use until it is entirely worn out and then disposed of in a responsible manner. IT MUST BE NOTED, that the Rustibus® 34 chain drum has a WHITE PLUG fitted into one side of it spindle. This plug ensures that you cannot mount the chain drum incorrectly. Should the WHITE PLUG be missing for any reason it should be noted that for the Rustibus® 34 the correct direction to mount the chain drum is with the longer length of the spindle OUT towards the SCREEN; otherwise the screen of your machine can be severely damaged by the rotation of the chain drum.


xx

REPLACING THE CHAIN DRUM

To replace the Chain Drum on the machine, open the protective cover by unlocking the locking nut on the side.

To remove the Drum from the shaft, block the shaft by pressing the button on the gear house. Turn the Chain Drum anticlockwise to remove it from the shaft.

When replacing the Chain Drum or Wire Brush, it is important that it is replaced with the correct side outwards. This is clearly marked on the Chain Drum, in that it can only be attached from one side

Always disconnect the power supply before dismantling the Rustibus® machine.

WARNING When connecting, changing, or repairing the Rustibus® angle de-scaler, the power supply must always be disconnected.


x

PARTS AND SPARES

WHEN CONNECTING, CHANGING, OR REPAIRING THE RUSTIBUS® 34, THE POWER SUPPLY MUST ALWAYS BE DISCONNECTED.

RUSTIBUS® 34 ELECTRIC 110V

CONSUMABLES

034-4156: R34 Chain Drum 034-4202: R34 Wire Brush 034-4006: R34 BOD Grease

GENERAL OVERVIEW

034-4000 Rustibus® 34 ELECTRIC 110V Single Phase 110/120V, 60Hz Incl. Chain Drum (installed on machine)

034-4001 R34 Electro Motor 110V 034-4010 R34 Screen incl. cover034-4011 R34 Cover only034-4012 R34 Screen Spacer


034-4001

034-4011034-4156

034-4010034-4012

MOTOR PARTS - RUSTIBUS® 34 ELECTRIC 110V

PARTS TO RUSTIBUS® 34034-4015 R34 Starter unit 110V - 120V 50/60Hz 034-4060 R34 Speed setting switch 110V - 120V 50/60Hz034-4065 R34 Insulating hose034-4070 R34 Switch 034-4080 R34 Fillister head screw 80034-4090 R34 Housing insert 034-4100 R34 Control rod 034-4110 R34 Slide switch 034-4120 R34 Cover 120 034-4140 R34 Cable clamping piece 034-4150 R34 Screw 034-4194 R34 Carbon brush 110V - 120V 50/60Hz 034-4195 R34 Brush holder Set 110V - 120V 50/60Hz 034-4230 R34 Cover 230 034-4250 R34 Protective hose 034-4275 R34 Motor housing 034-4305 R34 Bevel gear 034-4405 R34 Gearbox housing 405 034-4410 R34 Needle sleeve 034-4430 R34 Bolt 034-4440 R34 Sealing ring 034-4450 R34 Spiral spring034-4460 R34 Pushbutton 034-4470 R34 Bearing plate034-4480 R34 Grooved ball bearing 480034-4490 R34 Plate 490034-4500 R34 Shaft, toothed 500034-4520 R34 Disc 520034-4600 R34 Shaft, toothed 600034-4610 R34 Grooved ball bearing 610034-4620 R34 Grooved ball bearing 620034-4630 R34 Gearbox housing 630034-4640 R34 Circlip M4034-4650 R34 Fillister head screw 650034-4740 R34 Bearing bush034-4750 R34 Armature 110V 50/60Hz 034-4760 R34 Circlip 760034-4762 R34 Disc 762034-4764 R34 Circlip 764034-4770 R34 Grooved ball bearing 770034-4780 R34 Ring magnet034-4790 R34 Plate 790034-4800 R34 Grooved ball bearing 800034-4810 R34 Screw TX20 40X13034-4820 R34 Screw TX20 40X20034-4830 R34 Anti-Vibration handle034-4006 R34 BOD Grease 34 - mix 15ml



ADDITIONAL FEATURESGenuine Rustibus® parts only! Machine may vary from pictures

RUSTIBUS® 34 MAGNO ROLLER

The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series. They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort.

Perfect for use in Ballast tanks!

Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.

Item : 034-6400 R34 Magno RollerWeight: 0,82 kg / 1,8 lbs


RUSTIBUS® 30 MODELS AVAILABLE

032-2000 Rustibus® 32 Electric 220V, Complete

033-3000 Rustibus® 33 Air, Complete

033-X3000 Rustibus® X33 Air (EX), Complete

034-4000 Rustibus® 34 Electric 110V, Complete

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN

DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus® We deliver GENUINE Rustibus® PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-to-date literature, the descriptions, specifications, illustrations and photographs in this manual should not be regarded as the definitive guide to current specifications; though all manuals are considered concise at the time of their production.

Genuine Rustibus® parts only!

CONTACT INFORMATION

NORWAY: Dalseide Shipping Services AS Bekkjarviksundet 19 NO - 5397 Bekkjarvik Norway Tel: + 47 9596 7002 E-mail: [email protected]

ANTWERP: Rustibus N.V. Noordersingel 7 2140 Antwerpen Belgium Tel: + 32 3227 2096 Fax: + 32 3227 2097 E-mail: [email protected]

SINGAPORE: Rustibus PTE LTD 18 Boon Lay Way #08-145 TradeHub 21 Singapore 609966 Phone: +65 62 62 52 26 Fax: +65 62 66 69 55 E-mail: [email protected]

HOUSTON TX: Rustibus INC. 2901 West Sam Houston Pkwy North Suite E-325 Houston, TX 77043 USA Tel: + 1 832 203 7170 Fax: + 1 832 203 7171 E-mail: [email protected]

[email protected] w w . r u s t i b u s . c o m

Genuine Rustibus® parts only!

Documents

034-4000 - Rustibus€¦ · 034-4000 Are produced in accordance to the requirements in and regulations on machinery Best. No. 522, which transpose the community legislation on machinery