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Mounting kits for load cell PR 6201Mounting kits for load cell PR 6201Mounting kits for load cell PR 6201Mounting kits for load cell PR 6201

PR 6001 Instruction manual Gebrauchsanleitung Mode d'emploi

9499 053 476019499 053 476019499 053 476019499 053 47601 070221070221070221070221

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Mounting kits PR 6001Mounting kits PR 6001Mounting kits PR 6001Mounting kits PR 6001

1.1.1.1. SAFETY INSTRUCTIOSAFETY INSTRUCTIOSAFETY INSTRUCTIOSAFETY INSTRUCTIONSNSNSNS Mounting kits MiniFLEXLOCK PR 6001 must be used only for the weighing applications or force measurements for which they are intended. The dimensions of all mounting and structural components must be calculated so that sufficient overload capacity is ensured for loads which may occur while taking the relevant standards into account. In particular, upright weighing objects (vessel etc.) must be safeguarded against the weighing installation turning over or being shifted, thus eliminating danger to humans, animals or goods even in the case of a break in a load cell or mounting element. If soft layers (e.g. from rubber or plastic) for vibration damping or for temperature insulation are inserted between mounting kit and vessel and / or between mounting kit and supporting construction, you must take care to insert between soft layer and mounting kit a load equalisation plate to ensure an even load distribution on the mounting kit. Installation and repair work must be carried out only by qualified personnel. 1.11.11.11.1 General informationGeneral informationGeneral informationGeneral information

Fig. 1 Access side of mounting kitFig. 1 Access side of mounting kitFig. 1 Access side of mounting kitFig. 1 Access side of mounting kit The mounting kit must be installed in such a way that the "access side" is easily accessible (in most case, this side will look to the outside). The load cell is inserted via the access side, the internal lift-off-protection is adjusted and the height adjustment sheet which guarantees the right height for all connected elements is removed from this side. The marks at the front and at the right hand side enable easy positioning of the whole mounting kit: if the marks coincide vertically, the load disc is exactly in the middle.

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1.21.21.21.2 APPLICATIONAPPLICATIONAPPLICATIONAPPLICATION

* do not constrain this position* do not constrain this position* do not constrain this position* do not constrain this position

Fig. 1 Location of load cells and constrainersFig. 1 Location of load cells and constrainersFig. 1 Location of load cells and constrainersFig. 1 Location of load cells and constrainers In order to ensure the required space for movement of the weighing facility, max. three MiniFLEXLOCK kits may be used for constraining an object. When using more than 3 load cells, the remaining load cells must be installed with mounting kit PR 6145/00. 2.2.2.2. TECHNICAL DATATECHNICAL DATATECHNICAL DATATECHNICAL DATA 2.12.12.12.1 Mounting kitMounting kitMounting kitMounting kit PR 6001/00NPR 6001/00NPR 6001/00NPR 6001/00N

PR 6001/00SPR 6001/00SPR 6001/00SPR 6001/00S PR 6001/01NPR 6001/01NPR 6001/01NPR 6001/01N PR 6001/01SPR 6001/01SPR 6001/01SPR 6001/01S

PR 6001/02NPR 6001/02NPR 6001/02NPR 6001/02N PR 6001/03NPR 6001/03NPR 6001/03NPR 6001/03N

Load cell capacitiesLoad cell capacitiesLoad cell capacitiesLoad cell capacities 500kg...10t 20t...50t 100t 200t, 300t BoltsBoltsBoltsBolts

ThreadThreadThreadThread M12 M12 M16 M20 Min. property classMin. property classMin. property classMin. property class 5.8 5.8 5.8 5.8

Maximal horizontal forceMaximal horizontal forceMaximal horizontal forceMaximal horizontal force 10kN 10kN 14kN 17kN Maximal vertical loadMaximal vertical loadMaximal vertical loadMaximal vertical load 25t 25t 38t 54t Maximal lifting forceMaximal lifting forceMaximal lifting forceMaximal lifting force 20kN 30kN 40kN 50kN Maximal force for JaMaximal force for JaMaximal force for JaMaximal force for Jackckckck----upupupup 15kN ----- ----- ----- Permissible temperature rangePermissible temperature rangePermissible temperature rangePermissible temperature range -40°C...+100°C -40°C...+100°C -40°C...+100°C -40°C...+100°C WeightWeightWeightWeight netnetnetnet 9.7kg 9.7kg 28kg 65kg

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Fig. 2 Mounting kit PR 6001/0.Fig. 2 Mounting kit PR 6001/0.Fig. 2 Mounting kit PR 6001/0.Fig. 2 Mounting kit PR 6001/0. aaaa bbbb cccc dddd eeee ffff gggg hhhh iiii kkkk llll mmmm nnnn PR 6001/00PR 6001/00PR 6001/00PR 6001/00 15 15 15 5 190,5 240 20 200 100 24 64 18 14 PR 6001/01PR 6001/01PR 6001/01PR 6001/01 15 15 15 5 190,5 240 20 200 100 24 64 18 14 PR 6001/02PR 6001/02PR 6001/02PR 6001/02 30 20 30 8 290 300 23 254 130 32 84 23 18 PR 6001/03PR 6001/03PR 6001/03PR 6001/03 40 20 40 10 385 370 30 310 180 40 120 30 22

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2.22.22.22.2 MAXIFLEXLOCK PRMAXIFLEXLOCK PRMAXIFLEXLOCK PRMAXIFLEXLOCK PR 6001/1.., 25KN 6001/1.., 25KN 6001/1.., 25KN 6001/1.., 25KN PR 600PR 600PR 600PR 6001/10N1/10N1/10N1/10N

PR 6001/10SPR 6001/10SPR 6001/10SPR 6001/10S PR 6001/11NPR 6001/11NPR 6001/11NPR 6001/11N PR 6001/11SPR 6001/11SPR 6001/11SPR 6001/11S

Load cell capacitiesLoad cell capacitiesLoad cell capacitiesLoad cell capacities 500kg...10t 20t...50t BoltsBoltsBoltsBolts

ThreadThreadThreadThread M12 M12 Min. property classMin. property classMin. property classMin. property class 5.8 5.8

Maximal horizontal forceMaximal horizontal forceMaximal horizontal forceMaximal horizontal force 25kN 25kN Maximal vertical loadMaximal vertical loadMaximal vertical loadMaximal vertical load 25t 25t Maximal lifting forceMaximal lifting forceMaximal lifting forceMaximal lifting force 20kN 30kN Maximal force fMaximal force fMaximal force fMaximal force for Jackor Jackor Jackor Jack----upupupup 15kN ----- Permissible temperature rangePermissible temperature rangePermissible temperature rangePermissible temperature range -40°C...+100°C -40°C...+100°C WeightWeightWeightWeight

netnetnetnet 16.7kg 16.7kg

Fig. 3 Mounting kit PR 6001/10, .../11Fig. 3 Mounting kit PR 6001/10, .../11Fig. 3 Mounting kit PR 6001/10, .../11Fig. 3 Mounting kit PR 6001/10, .../11

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2.32.32.32.3 MAXIFLEXLOCK PRMAXIFLEXLOCK PRMAXIFLEXLOCK PRMAXIFLEXLOCK PR 6001/2.., 50KN 6001/2.., 50KN 6001/2.., 50KN 6001/2.., 50KN PR 6001/20NPR 6001/20NPR 6001/20NPR 6001/20N

PR 6001/20SPR 6001/20SPR 6001/20SPR 6001/20S PR 6001/21NPR 6001/21NPR 6001/21NPR 6001/21N PR 6001/21SPR 6001/21SPR 6001/21SPR 6001/21S

Load Load Load Load cell capacitiescell capacitiescell capacitiescell capacities 500kg...10t 20t...50t BoltsBoltsBoltsBolts

ThreadThreadThreadThread M16 M16 Min. property classMin. property classMin. property classMin. property class 5.8 5.8

Maximal horizontal forceMaximal horizontal forceMaximal horizontal forceMaximal horizontal force 50kN 50kN Maximal vertical loadMaximal vertical loadMaximal vertical loadMaximal vertical load 25t 25t Maximal lifting forceMaximal lifting forceMaximal lifting forceMaximal lifting force 20kN 30kN Maximal force for JackMaximal force for JackMaximal force for JackMaximal force for Jack----upupupup 15kN ----- Permissible temperature rPermissible temperature rPermissible temperature rPermissible temperature rangeangeangeange -40°C...+100°C -40°C...+100°C WeightWeightWeightWeight

netnetnetnet 25.8kg 25.8kg

Fig. 4 Mounting kit MaxiFLEXLOCK PR 6001/20, .../21Fig. 4 Mounting kit MaxiFLEXLOCK PR 6001/20, .../21Fig. 4 Mounting kit MaxiFLEXLOCK PR 6001/20, .../21Fig. 4 Mounting kit MaxiFLEXLOCK PR 6001/20, .../21

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2.42.42.42.4 HIGH CAPACITY MHIGH CAPACITY MHIGH CAPACITY MHIGH CAPACITY MOUNTING KITS PR 6001OUNTING KITS PR 6001OUNTING KITS PR 6001OUNTING KITS PR 6001/3../3../3../3.. PR 6001/30NPR 6001/30NPR 6001/30NPR 6001/30N PR 6001/31NPR 6001/31NPR 6001/31NPR 6001/31N PR 6001/32NPR 6001/32NPR 6001/32NPR 6001/32N PR 6001/33NPR 6001/33NPR 6001/33NPR 6001/33N Load cell capacitiesLoad cell capacitiesLoad cell capacitiesLoad cell capacities 500kg...10t 20t...50t 100t 200t, 300t BoltsBoltsBoltsBolts

ThreadThreadThreadThread M20 M20 M20 M20 Min. property classMin. property classMin. property classMin. property class 5.8 5.8 5.8 5.8

Maximal horizontal forceMaximal horizontal forceMaximal horizontal forceMaximal horizontal force 200kN 200kN 200kN 200kN Maximal vertical loadMaximal vertical loadMaximal vertical loadMaximal vertical load 25t 25t 38t 54t Maximal lifting forceMaximal lifting forceMaximal lifting forceMaximal lifting force 180kN 180kN 250kN 250kN Maximal force for JaMaximal force for JaMaximal force for JaMaximal force for Jackckckck----upupupup 15kN ----- ----- ----- Permissible temperature rangePermissible temperature rangePermissible temperature rangePermissible temperature range -40°C...+100°C -40°C...+100°C -40°C...+100°C -40°C...+100°C WeightWeightWeightWeight

netnetnetnet 163kg 163kg 224kg 318kg

Fig. 5 Mounting kit PR 6001/3.Fig. 5 Mounting kit PR 6001/3.Fig. 5 Mounting kit PR 6001/3.Fig. 5 Mounting kit PR 6001/3. aaaa bbbb cccc dddd eeee ffff gggg hhhh iiii kkkk llll mmmm PPPPR 6001/30R 6001/30R 6001/30R 6001/30 600 250.5 30 320 60 40 22 30 70 190 30 320 PR 6001/31PR 6001/31PR 6001/31PR 6001/31 600 250.5 30 320 60 40 22 30 70 190 30 320 PR 6001/32PR 6001/32PR 6001/32PR 6001/32 660 350 30 340 78 40 22 30 95 180 30 380 PR 6001/33PR 6001/33PR 6001/33PR 6001/33 730 445 30 380 100 40 22 30 140 180 30 450

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2.52.52.52.5 Welding platesWelding platesWelding platesWelding plates Welding plates are available as accessories for the mounting kit family PR 6001. They consist of one upper and one lower welding plate and the necessary number of bolts and washers. Welding plates forWelding plates forWelding plates forWelding plates for PR 6001/00, PR 6001/01, PR 6001/02, PR 6001/03 PR 6001/10, PR 6001/11

Welding plates forWelding plates forWelding plates forWelding plates for - PR 6001/20, PR 6001/21

Fig. 6 Welding plates PR 6001/9.Fig. 6 Welding plates PR 6001/9.Fig. 6 Welding plates PR 6001/9.Fig. 6 Welding plates PR 6001/9. Mounting kitMounting kitMounting kitMounting kit BBBB

[mm] B1B1B1B1

[mm] B2B2B2B2

[mm] B3B3B3B3

[mm] DDDD

[mm] HHHH

[mm] LLLL

[mm] L1L1L1L1

[mm] L2L2L2L2

[mm] GewichtGewichtGewichtGewicht [kg]

PR6001/90NPR6001/90NPR6001/90NPR6001/90N 120 28 64 - M12 20 260 30 200 9.8 PR6001/90SPR6001/90SPR6001/90SPR6001/90S 120 28 64 - M12 20 260 30 200 9.8 PR6001/91NPR6001/91NPR6001/91NPR6001/91N 170 28 64 - M12 20 260 30 200 13.9 PR6001/91SPR6001/91SPR6001/91SPR6001/91S 170 28 64 - M12 20 260 30 200 13.9 PR6001/92NPR6001/92NPR6001/92NPR6001/92N 240 30 60 120 M16 20 300 30 240 22.6 PR6001/92SPR6001/92SPR6001/92SPR6001/92S 240 30 60 120 M16 20 300 30 240 22.6 PR6001/96NPR6001/96NPR6001/96NPR6001/96N 150 33 84 - M16 30 320 33 254 22.6 PR6001/98NPR6001/98NPR6001/98NPR6001/98N 200 40 120 - M20 40 390 40 310 49.0 2.62.62.62.6 LiftLiftLiftLift---- off protection off protection off protection off protection All mounting kits are equipped with an internal lift-off- protection; i.e. there are no other holes necessary except the holes to mount the kit. The lift-off protection is realized at the access side between upper plate of the mounting kit and upper plate of the "cage".

upper plate of mounting kit upper plate of the "cage"

Fig. 7 inFig. 7 inFig. 7 inFig. 7 internal liftternal liftternal liftternal lift----offoffoffoff---- protection protection protection protection

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2.72.72.72.7 JackJackJackJack---- up (only for load cells up to 10t nominal load) up (only for load cells up to 10t nominal load) up (only for load cells up to 10t nominal load) up (only for load cells up to 10t nominal load) The jack-up is only present in the versions of mounting kit and MaxiFLEXOCK for load cells up to 10t nominal load. It is built-in between upper mounting plate of the mounting kit and upper plate of the "cage". It's purpose is to lift the empty vessel when a load cell is inserted or exchanged.

upper plate of mounting kit upper plate of the "cage"

Fig. 8 JackFig. 8 JackFig. 8 JackFig. 8 Jack----upupupup IMPORTANTIMPORTANTIMPORTANTIMPORTANT:::: DeDeDeDe----install the lift install the lift install the lift install the lift off protection before using the jackoff protection before using the jackoff protection before using the jackoff protection before using the jack----up facility!up facility!up facility!up facility! 3.3.3.3. INSTALLATIONINSTALLATIONINSTALLATIONINSTALLATION It is recommended to use bolts with a property class of 8.8 or A2 70 respectively. It is required to insert a washer between the head of the screw and the mounting kit. The right bolts and washers as well as the recommended tightening moment are be found in the table below. Mounting kitMounting kitMounting kitMounting kit BoltBoltBoltBolt WasherWasherWasherWasher Tightening Tightening Tightening Tightening

momentmomentmomentmoment PR 6001/00N, PR 6001/01N, PR 6001/10N, PR 6001/11NPR 6001/00N, PR 6001/01N, PR 6001/10N, PR 6001/11NPR 6001/00N, PR 6001/01N, PR 6001/10N, PR 6001/11NPR 6001/00N, PR 6001/01N, PR 6001/10N, PR 6001/11N M12 13 x 24 x 2,5 85Nm PR 6001/00S, PR 6001/01S, PR 6001/10S, PR 6001/1PR 6001/00S, PR 6001/01S, PR 6001/10S, PR 6001/1PR 6001/00S, PR 6001/01S, PR 6001/10S, PR 6001/1PR 6001/00S, PR 6001/01S, PR 6001/10S, PR 6001/11S1S1S1S M12 13 x 24 x 2,5 60Nm PR 6001/02N, PR 6001/20N, PR 6001/21NPR 6001/02N, PR 6001/20N, PR 6001/21NPR 6001/02N, PR 6001/20N, PR 6001/21NPR 6001/02N, PR 6001/20N, PR 6001/21N M16 17 x 30 x 3 210Nm PR 6001/20S, PR 6001/21SPR 6001/20S, PR 6001/21SPR 6001/20S, PR 6001/21SPR 6001/20S, PR 6001/21S M16 17 x 30 x 3 150Nm PR 6001/03N, PR 6001/30N, PR 6001/31N, PR 6001/32N, PR 6001/03N, PR 6001/30N, PR 6001/31N, PR 6001/32N, PR 6001/03N, PR 6001/30N, PR 6001/31N, PR 6001/32N, PR 6001/03N, PR 6001/30N, PR 6001/31N, PR 6001/32N, PRPRPRPR 6001/33N6001/33N6001/33N6001/33N

M20 21 x 37 x 4 425Nm

- Put the mounting kit on the foundation - Tighten the bolts lightly - Put the silo on the mounting kits - Adjust the position of the mounting kit so that its marks (at the front and at the side) are in alignment - Tighten the mounting kit (foot and top plates) with the recommended tightening moment - Loosen the lift off protection - loosen the screw on the lower plate (at that position, where the load cell is inserted) - lift the silo a little bit - Install load cell and put it into the right position - Re- tighten the screw - Remove the installation plate - Put the silo again on the mounting kit - Check if the marks at the front and at the side are still aligned - Insert the anti lifting plate or washer - Adjust the nut so that a clearance of max. 2mm remains - Counter the nuts of the lift-off protection - Install the flexible copper strap Check after the installation - if the mounting plates are in parallel - if the load cells stand upright without tilt - verify that the vertical marks coincide.

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5.5.5.5. SPARE PSPARE PSPARE PSPARE PARTS AND ACCESSORIESARTS AND ACCESSORIESARTS AND ACCESSORIESARTS AND ACCESSORIES Pos.Pos.Pos.Pos. DescriptionDescriptionDescriptionDescription CapacityCapacityCapacityCapacity Order codeOrder codeOrder codeOrder code 1111 Load disc for PR 6201/52 ... PR 6201/14, .../24L (stainless steel) 0.5t...10t 5312 693 98096 2222 Load disc for PR 6201/24D1, ../C3 ... PR 6201/54 (stainless steel) 20t...50t 5312 693 98097 3333 Load disc for PR 6201/15, high tensile steel 100t 5312 693 98098 4444 Load disc for PR 6201/25, high tensile steel 200t, 300t 5312 693 98099 5555 Constrainer for MaxiFLEXLOCK, 25kN, high tensile steel 5312 693 98104 6666 Constrainer for MaxiFLEXLOCK, 25kN, stainless steel 5312 693 98101 7777 Constrainer for MaxiFLEXLOCK, 50kN, high tensile steel 5312 693 98105 8888 Constrainer for MaxiFLEXLOCK, 50kN, stainless steel 5312 693 98102 9999 Constrainer for MaxiFLEXLOCK, 200kN, high tensile steel 5312 693 98103 10101010 PR 6001/90N, Kit of welding plates for PR 6001/00N, PR 6001/01N 0.5t...50t 9405 360 00901 11111111 PR 6001/90S, Kit of welding plates for PR 6001/00S, PR 6001/01S 0.5t...50t 9405 360 00902 12121212 PR 6001/91N, Kit of welding plates for PR 6001/10N, PR 6001/11N 0.5t...50t 9405 360 00911 13131313 PR 6001/91S, Kit of welding plates for PR 6001/10S, PR 6001/11S 0.5t...50t 9405 360 00912 14141414 PR 6001/92N, Kit of welding plates for PR 6001/20N, PR 6001/21N 0.5t...50t 9405 360 00921 15151515 PR 6001/92S, Kit of welding plates for PR 6001/20S, PR 6001/21S 0.5t...50t 9405 360 00922 18181818 PR 6001/96N, Kit of welding plates for PR 6001/02N 100t 9405 360 00961 19191919 PR 6001/98N, Kit of welding plates for PR 6001/03N 200t, 300t 9405 360 00981 20202020 Flexible Copper strap 10mm2, 250mm long (for M8) 0.5t...50t 5322 321 23321 21212121 Flexible Copper strap 16mm2, 400mm long 100t...300t 5322 310 30581

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