0273-MTT Semi Auto Machines Brochure v5

7/29/2019 0273-MTT Semi Auto Machines Brochure v5

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Semi AutomAtic moulding mAchineSFor ProToTyPE, Low voLuME And SPEcIALIST ProducTIon


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mtt S-Aa m masMTT 100 KSA Semi-Automatic

Injection Moulding Machine

Te compact and easy to use MTT 100 KSA is ideal or prototype and

small batc production rom 50 to 1000 parts. Typical applications include

insert mouldins and any projects were quick mould canes are

required. Te macine is also suitable or laboratory testin o plastics

and moulds, and or institutes and trainin establisments.

Te macines power lock and dwell timer enables a pre-set ram

pressure to develop a sinle, timed injection stroke at te pus o a

button. Alternatively, te manual operation option is a particularly useul

eature or settin up moulds. Te mould remains readily accessible

to te operator and modifcations are tereore quick and convenient.

Te 100 KSA moulds almost any termoplastic material and uses low

cost bride toolin systems suc as MTTs EP toolin resins, or

materials suc as aluminium.

Compact i quality construction 20 tonnes lockin pressure

Adjustable mould sizes

Easy access to mould

Quick material canes and mould set-up

Adjustable injection pressure

Injection timer or semi-auto operation

Intellient temperature control

Very low runnin and maintenance costs

Sinle pase, 240v/110v power supply

Internal litin or ease o operation

Air supply 8 bar at 350 L/min

Specifcation:

Lockin pressure 20 tonnes

Lockin clamp movement 5mm

Injection unit See options below

Injection pressure 410 bar

Injection unit stroke 195mm

heatin capacity 1.8kW @ 220V/110V

Plasticisin capacity 7K/r

Electrical supply 2kW @ 220V/110V 50 or 60 cycles

Maximum tool size h. 150mm x W. 150mm x L. 250mm*

Macine size h. 1280mm x W. 760mm x D. 400mm

Macine weit 260K

* Can be increased by removal o rear access panel

Injection unit options:

Injection unit type A B C D (standard) E F

Pluner diameter (mm) 21 25 30 35 40 45

Max sot volume (PS) 49 58 83 113 148 187

Injection pressure bar 952 800 556 408 313 247

Line pressure bar 8


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MTT 50/E Blow Moulding Machine

MTTs 50/E Blow Mouldin macine delivers an economical solution

or desiners and manuacturers o bottles, containers or oter ollow

orms. Typical applications already include prototypes and low volume

production parts or te packain, cosmetic, ood, parmaceutical,

toy and automotive industries.

User riendly and wit its small ootprint, te macines ideal

environment is witin te R & D or prototypin worksop were quality

prototype bottles and containers can be made available or trials in

production materials includin PE, PP, and hDPE. Te MTT 50/E is ideally

suited to batces o up to 1000 parts.

Wen te macine is used in conjunction wit moulds made rom MTTs

EP Toolin Resin, development time can be reduced dramatically

to as little as one week rom concept to prototype. Containers o up to

one litre capacity can be produced rom a maximum parison or sot

weit o 115m.

Te macine eatures an electric drive on te screw, wic reduces bot

cycle time and noise levels.

Quick set up time parts can be produced witin an our

User riendly control system sort learnin curve

Sinle pase/pneumatic very low runnin costs

Small ootprint suitable or laboratory use

Clean room compatible ideal or medical applications

Specifcation:

Platen size h 350mm x L 250mm

Platen stroke 150mm total (max daylit 300mm)

Clamp orce 1 tonne

Parison control By pressure proramme

Macine size 2000mm h x 1050mm W x 700mm D

Macine weit 500K

Power @220/110V 1 pase 2.5kw (max)

Air Approx 8 bar (max) x 2Lt/cycle (max)


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MTT EP Tooling Resin

Conventional injection mouldin tools are expensive and time consumin

to produce. MTT developed its EP Toolin Resin to allow te reduction

o costs and cycle times, particularly or prototypes and low volume

production parts. By usin te EP Toolin Resin, an injection mouldin

tool can be produced in as little as tree days.

Quick and easy to process, EP Toolin Resin can be used in conjunction

wit existin pattern makin metods and will produce a tool suitable

or injection mouldin between 50 and 2000 components. CNC macinin

and SL produce te most successul master models or use wit EP

Toolin Resin, as bot enable te creation o accurate models were split

lines can be ully incorporated as part o te oriinal model.

An EP Toolin Resin tool oers a i compressive strent and eat

deection temperature. Srinkae is low at 0.02% and te material is

easy to macine wit a surace wic can be polised to a near mirror

fnis. For mould canes and alterations, te EP Toolin Resin tool canbe reworked easily witout losin mould stability and strent. Typical

applications include:

Lare and small injection moulds

Blow moulds

Wax injection moulds

Press moulds

Soe sole injection moulds

The process

1. Use any type o rapid prototypin modelincludin wood, plaster, leater, silicone orresin. Fit metal inserts i required.

2. Mix EP Toolin Resin wit hardener anddeas. Fix castin rame and coolin pipes.Cast te EP Toolin Resin. Deas aain.

3. Fix upper castin rame. Cast EP ToolinResin. Deas aain.

4. Remove te castin rame. 5. heat cure te mould in te oven. 6. Completed injection tool.


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Blow moulded brake uid reservoir produced or te classic car industry in low volumes usin an EP Toolin Resin

tool and te MTT 50/E


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MTT Tehlgies Lt.

Witebride Way, Witebride Park,

Stone, Staordsire ST15 8LQ Enland

T: +44 (0) 1785 815 651

F: +44 (0) 1785 812 115

E: [email protected]

FROM CONCEPT TO FULL PRODUCTION,

MTT TEChNOLOgIES INCLUDE:Compact Injection Mouldin Macines ...................................................................................................................... (Brocure No. 2531/1)Semi-Automatic Mouldin Macines/Rapid Toolin Systems .................................................................. (Brocure No. 2531/2)

Vacuum Castin Systems .................................................................................................................................................... (Brocure No. 2531/3)

Additive Metals Manuacturin Tecnoloy ............................................................................................................ (Brocure No. 2531/4)

Metal Part Castin Systems .............................................................................................................................................. (Brocure No. 2531/5)

Fr r fra pas vs r wbs:

www.mtt-roup.com

MTT Tehlgies Lt.

Witebride Way, Witebride Park,

Stone, Staordsire ST15 8LQ Enland

T: +44 (0) 1785 815 651

F: +44 (0) 1785 812 115


MTT Tehlgies GmbH

Roenorster Strae 9c

D-23556 Lbeck germany

T: +49 (0) 451 16082-273

F: +49 (0) 451 16082-250


MTT pts a seies ae

aailable thgh lie

etk f istibts a agets.

Please tat s at:

[email protected]

b phe: +44 (0) 1785 815651.

MTT Fae S.A.

70, rue Amelot

F-75011 Paris France

T: +33 (0) 1 47 00 88 09

F: +33 (0) 1 47 00 37 95


MTT Italia Sl.

Via Lomellina 12/b Rosso

1-200 90 Buccinasco (MI) Italy

T: +39 (0) 02 488 52 11

F: +39 (0) 02 488 43 400


2531/2env.01MTTTec

hnoloiesgroup.Wereservetherihttoaltertechnicalspecifcationswithoutpriornotice.Allproductsare

reisteredortrademarked.

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0273-MTT Semi Auto Machines Brochure v5