021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

Embed Size (px)

Citation preview

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    1/29

    TEXTBOOK

    PNEUMATIC PRESSURISATION AND AIR CONDITIONING SYSTEMS

    020 00 00 00 AIRCRAFT GENERAL KNOWLEDGE

    021 06 00 00 PNEUMATIC PRESSURISATION AND AIR CONDITIONING

    SYSTEMS

    HP

    LP

    NO. 2ENGINE

    TO DEICINGSYSTEM

    TO NO. 2AIR-

    CONDITIONINGPACK

    TO NO. 1AIR-

    CONDITIONINGPACK

    FROM NO. 1 ENGINEBLEED-AIR SYSTEM

    (SIMILAR TO NO. 2 SYSTEM)

    AIR CONDITIONING

    TEMP

    CONTROL

    OFF

    RECIRC

    CABIN

    OFF

    RECIRC

    F/C FAN1 BLEED 2

    COOL WARM COOL WARM

    NORM

    AUTO

    MAN

    MIN MAX

    BLEED

    0

    2040

    60

    80

    100

    C

    DUCT TEMP

    OFF

    PACKS

    F/A

    CABIN FLT COMP

    CABIN

    GAUGE

    CABDUCT

    F/CDUCT

    F/C FAN

    OFF

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    2/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 2

    Table of Contents:

    Ai r driven systems _____________________________________________________ 3

    Pneumatic systems ____________________________________________________ 4

    Ai r condi tioning system _______________________________________________ 14

    Pressurisation _______________________________________________________ 25

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    3/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 3

    Ai r driven systems

    "Pneumatic, Vacuum systems" Pneumatic, or air driven systems, can be used to

    power gyroscopic flight instruments, provide pressurization and air conditioning,

    operate de-icing systems and power landing gear and brake systems in lieu of

    hydraulics.

    Alternate

    Landing Gear

    Control System

    Alternate

    Wheelbrake

    System

    Wheelbrake

    SystemLanding Gear

    Control System

    Nose Wheel

    Steering

    F - 27 Pneumatic Landing Gear / Brake System

    L.H. Nacelle R.H. Nacelle

    Alternate

    Storage Bottle

    Main

    Storage Bottle

    Sensing Line

    IsolatingValves

    Isolating Valves

    ROD

    Air Filter

    Pneumatic Panel

    Heading

    indicator

    Attitude

    indicator

    Suction relief

    valve

    Turn and slip

    indicator

    Needle valve

    Vane-type

    vacuum pump

    Central

    air filter

    Suction

    gage

    Oil

    Air

    Engine Oil

    Oil

    seperator

    luprication

    and cooling

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    4/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 4

    Pneumatic systems

    "Gyro pneumatic systems"

    Venturi suction systems are simple systems, where a venturi tube mounted on

    the outside of the fuselage is directed into the slipstream of the propeller.

    Air flowing through the venturi produces a low pressure inside the instruments.

    N 330030

    L R2 M i n . T u rn

    L R

    2MIN TURN

    Venturi

    Suction

    regulator

    Pressure - reducing

    needle valve

    Heading

    indicator

    Attitude

    indicator

    Turn und Slip

    indicator

    Propeller Wash

    Heading

    Indicator

    Attitude

    Indicator

    Turn and slip

    Indicator

    Needle valve

    Venturi suction

    Air filterAir flows into the instrument

    cases through built-in filters to

    spin the gyros.

    The likelihood of ice buildup

    and venturi blockage during

    IFR conditions limits the use of

    venturi systems to light VFR

    aircraft.

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    5/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 5

    Modern aircraft equipped with pneumatic gyros use engine driven vane type

    pumps.

    Two types are in use - wet and dry pumps.

    Wet vacuum pumps are lubricated by engine oil. The oil lubricates and cools the

    pump, but has to be routed through an air-oil separator and drained back into the

    tank before the air can be directed overboard.

    Vane Type Air Pump

    Inlet Outlet

    Case

    Rotor

    Vane

    Shaft

    Heading

    indicator

    Attitude

    indicator

    Suction relief

    valve

    Turn and slip

    indicator

    Needle valve

    Vane-type

    vacuum pump

    Central

    air filter

    Suctiongage

    Oil

    Air

    Engine Oil

    Oil

    seperator

    lupricationadn cooling

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    6/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 6

    Dry air pumps are lighter in weight and require no lubrication. They can drive

    gyroscopic instruments with the suction they produce, as seen in this schematic.

    Dry air pumps can also be used to produce positive air pressure.

    Pressure systems are necessary on aircraft which fly at high altitudes where

    there is not enough ambient air pressure to drive the gyros.

    Twin Engine Vacuum System

    Filter

    Heading

    indicator

    Vacuum

    regulator

    Air

    Pump

    Suction

    gage

    Attitude

    indicator

    Vacuum

    regulator

    Air

    Pump

    Manifold check valve

    Dry Vane-type

    vacuum pumpRotor and vanes are

    made from carbon compounds.

    Wear generates a microscopic

    carbon deposit which acts as

    lubricant

    Twin Engine Pressure System

    Pressure

    regulator

    Pressure

    regulatorInline

    filter

    Inline

    filterManifold check valve

    Inlet

    filter

    Inlet

    filter

    Air PumpAir Pump

    Gyro

    pressure

    gage

    Pilots

    gyros

    Copilots

    gyros

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    7/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 7

    Bleed air"

    Turbine engine powered aircraft usually use bleed air from the engine

    compressor.

    This air is free from contamination and can be safely used for cabin

    pressurization and air conditioning.

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    8/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 8

    Some aircraft use independent cabin compressors driven by bleed air to increase

    the volume of air taken into the cabin.

    Another design uses a jet pump flow multiplier to increase the volume of air.

    The jet pump is essentially a venturi inside a line from the outside of the aircraft.A nozzle blows a stream of high-velocity compressor bleed air into the throat of

    the venturi which produces a low pressure that draws air in from the outside.

    This outside air is mixed with the compressor bleed air and carried into the

    aircraft cabin.

    Compressor Bleed Air

    Ambient Air

    To Cabin

    Jet pump

    Flush air inlet Outside skin

    Pressure

    vessel

    Outflow

    valve

    Turboprop

    engine

    Bleed air

    Flush air inlet Outside skin

    Pressure

    vessel

    Outflow

    valve

    Turboprop

    engine

    Bleed air

    Compressor turbine

    Compressor

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    9/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 9

    "APU bleed air"

    The Auxillary Power Unit installed on most larger airplanes is usually capable of

    providing bleed air to operate air cycle-machine-based air conditioning systems

    on the ground.

    Some APUs are designed to

    operate in flight and can, if

    required, provide bleed air for

    pressurization and air-

    conditioning as a backup inemergencies.

    Pre-cooler

    Pressure

    regulatorand

    relief valve

    Water

    seperator

    AIRFOIL

    DEICING

    ECS

    PACK

    LH

    APU

    ECS

    PACK

    RH

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    10/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 10

    "Ground Service Cart"

    To pre-condition the airplane on the ground predominantly diesel powered

    ground servicing carts can provide pre-heated or pre-cooled air at high volumes.

    Ground service connections on the outside of the fuselage allow the supplied air

    to be ducted into the aircraft air condition ducts.

    Ground service connectors usually house a check valve to avoid loss of ship-

    supplied air once the cart is disconnected.

    To prevent the aircraft from becoming pressurized on ground at least one door

    should be left open if an air cart is connected and operating.

    Air conditioning

    ground coupling

    CABIN AIR

    FLT COMPT AIR

    FLT COMPT CABINBAGGAGE

    COMPARTMENT

    Ground air

    service connector

    CONDENCER

    MIXING

    BOX

    EXPANSION

    TURBINE

    AIR CYCLE

    MACHINE (ACM)

    COMPRESSOR

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    11/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 11

    "Indications and warnings"

    As an example of bleed air related indication and warnings in a modern glass

    cockpit, look at the system of the Embraer 145.

    There are 5 types of indication for the air conditioning system.

    - the indication on the engine indicating and crew alerting system display,

    - the indication on the environmental page on the multi function display,

    - the engine indicating and crew alerting system caution messages,

    - the engine indicating and crew alerting system advisory massages and

    - the central maintenance computer massages on the maintenance page of the

    captains multi function display.

    0

    AA

    KG KG

    CRZ

    88.288.2

    OFF

    4000

    7.4

    81818181

    1540 1540

    94.3 94.3

    800800

    790 790

    UP UPUP

    100 1

    KGH KGH

    88.288.2

    RTN T/0 FUEL HYD ELECM/PRNG

    ECSA/I

    FMSBSNB3.5NM1 MIN

    -38-12446

    SATTATTAS

    CABIN TEMP

    ECS BLEED

    TEMP

    C

    C+28

    +28

    CKPT TEMP

    OXY

    PRESS

    1800 PSI

    N

    TGTTX

    10

    BSNB25 25

    155

    LUMEL

    PACK 1 OVLDPACK 2 OVLDPACK 1 OVHT

    PACK 2 OVHTRAM AIR VLV FAILPACK 1 VLV FAIL

    PACK 2 VLV FAILPACK 1 VLV CLSDPACK 2 VLV CLSD

    MAINTENANCE MESSAGES 1/03

    AIR COND 1 LEAKAGE10/03 20:50 OCCUR:01

    AIR COND 2 LEAKAGE10/03 20:50 OCCUR:01

    DIG TEMP CONTROL 1 FAIL10/03 20:50 OCCUR:01

    DIG TEMP CONTROL 2 FAIL10/03 20:50 OCCUR:01

    DUCT TEMP SENSOR 1 FAIL10/03 20:50 OCCUR:01

    DUCT TEMP SENSOR 2 FAIL

    10/03 20:50 OCCUR:01

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    12/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 12

    "Interface with other systems"

    Hot engine bleed air, mainly used for pressurization and air conditioning, can also

    be used for anti-ice and de-ice purposes such as engine intake and wing leading

    edge heating and de-ice boot inflation.

    HP

    LP

    NO. 2ENGINE

    TO DEICINGSYSTEM

    TO NO. 2

    AIR-CONDITIONING

    PACK

    TO NO. 1AIR-

    CONDITIONINGPACK

    FROM NO. 1 ENGINEBLEED-AIR SYSTEM

    (SIMILAR TO NO. 2 SYSTEM)

    AIR CONDITIONING

    TEMP

    CONTROL

    OFF

    RECIRC

    CABIN

    OFF

    RECIRC

    F/C FAN1 BLEED 2

    COOL WARM COOL WARM

    NORM

    AUTO

    MAN

    MIN MAX

    BLEED

    0

    2040

    60

    80

    100

    C

    DUCT TEMP

    OFF

    PACKS

    F/A

    CABIN FLT COMP

    CABIN

    GAUGE

    CAB

    DUCT

    F/C

    DUCT

    F/C FAN

    OFF

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    13/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 13

    Bleed air is used to inflate door seals, power pneumatic autopilot servos and with

    the use of a venturi to generate suction, to control cabin outflow valves or drive

    pneumatic instrument gyros.

    Inflatable ( pneumatic) door seal

    Bleed air pressure reduced to 18 psi

    is used to inflate the door seal

    Quilted Fabric

    1.00" Min Clearance

    Door Seal

    Side view of

    Quilted Fabric and Retainers

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    14/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 14

    Ai r condi tioning system

    "Conditioning the air in an airplane" used to just mean turning on the heat to

    warm the cockpit and cabin as airplanes generally fly in low temperature at high

    altitudes.

    Now with people accustomed to more creature comforts, cooling systems are

    used to make the cabins more comfortable when the aircraft is on the ground.

    Airplane pressurization and air conditioning requires outside or "ambient" air to

    be forced into the aircraft cabin.

    The easiest way to achieve this is by using an air-scoop that extends into the

    slipstream. This ram air flow might be sufficient for low flying single or small multi-

    engine aircraft.

    Airplanes that cruise at altitudes of 10,000 ft or more require air supplied at a

    higher pressure to maintain an air pressure in the cabin which is comfortable and

    safe for crew and passengers.

    The source for this air depends largely on the type of propulsion used on a

    particular airplane.

    2000 ft

    4000 ft6000 ft

    8000 ft

    10.000 ft

    12.000 ft

    14.000 ft

    16.000 ft

    18.000 ft

    20.000 ft

    22.000 ft

    Non pressurized

    Pressurization or

    supplemental Oxygen required

    Sea Level

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    15/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 15

    "Cooling systems". Vapor cycle cooling systems use a compressor to pump a

    refrigerant through a closed system achieving a cooling effect once the gas

    expands into a heat exchanger - the so-called evaporator.

    Vapor Cycle System

    Re-ciculated cabin air

    Blower

    Cold air

    Inlet Outlet

    Compressor

    Condenser

    Hot exhaust air

    Ambient air

    Receiver

    dryer

    Thermostatic

    expansion valve

    Heat exchanger - evaprator

    Ovbd

    PrimaryHeat

    Exchanger

    Secondary

    Heat

    Exchanger

    Ram air inelt

    Emerg

    ram

    Groundconnection

    Reheater

    Condenser

    Environment control systempackAIRCOND / PNEUMATIC

    CKPT CABIN

    PAXRECIRC

    C H C H

    ATTND

    PACK 1 PACK 2

    XBLEED

    BLEED 1 APU BLEED BLEED 2

    WING 1

    START 1

    WING 2

    START 2GND

    CONN

    START 2

    LEAK LEAK

    From engine To cabinT

    T

    T

    T

    T

    T2C T1

    CollectorWater

    Fan

    Air cycle cooling systems are

    the true air conditioning

    systems since they are

    capable of controlling the air

    temperature over a wide range

    from maximum hot to

    maximum cold depending on

    the environment.

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    16/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 16

    "Heating systems"

    Most small aircraft use one of two types of heating systems:

    The exhaust system heaters where air flows around the exhaust components and

    picks up heat before it is carried into the cabin.

    Or combustion heaters that use fuel from the aircraft fuel tanks to operate an

    independent heater.

    Exhaust System Heater

    From engine cylindersOverboard

    To cabin

    Cabin heat

    box

    Exhaust

    overboard

    Heater muff

    Ram air

    Combustion air scoop

    Fuel FilterPump

    Heated

    air

    ExhaustDrain

    Fuel

    filter

    Ignition unit

    Spray nozzle

    Combustion chamber

    Fuel tank

    Exhaust shroud

    DrainDrainVentilating

    air scoop

    Sealed fuel control assembly

    COMBUSTION HEATER

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    17/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 17

    "Sources of air supply"

    Airplane pressurization and air conditioning requires outside or "ambient" air to

    be forced into the aircraft cabin.

    The easiest way to achieve this is by using an air-scoop that extends into the

    slipstream.

    This ram air flow might be sufficient for low flying single or small multi-engine

    aircraft.

    Air-scoop

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    18/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 18

    Airplanes that cruise at altitudes of 10,000 ft or more require air supplied at a

    higher pressure to maintain an air pressure in the cabin which is comfortable and

    safe for crew and passengers.

    The source for this air depends largely on the type of propulsion used on a

    particular airplane.

    "Air cycle machines"

    Gas turbine powered transport aircraft use compressor bleed air for pressurizing

    the cabins with temperature controlled air.

    AIR SUPPLY:

    Turbo - Chargers

    Blowers or Compressors

    Gas -Turbine Bleed Air

    For airconditioning and pressurization

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    19/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 19

    Our schematic shows the air conditioning system for a twin-engine jet transport

    aircraft with the engines mounted on the aft fuselage.

    This airplane has two independent air conditioning systems that supply the cabin

    with heated and cooled air that is mixed to produce pressurized air at the right

    temperature.

    Hot compressed bleed air is taken from the engines and from the auxiliary power

    unit. It passes through pressure regulating and shutoff valves, flow limiters and

    flow control valves to the air cycle machine where it is cooled.

    Some of the hot air is tapped off before it goes through the cooler and is mixed

    with the cold air by a temperature control valve to achieve the correct

    temperature.

    Gas turbine powered transport aircraft use compressor bleed air for pressurizing

    the cabins with temperature controlled air.

    Compressor

    Expansion turbine

    Air cycle machine

    Ground air

    conditioner

    connection

    Mix chamber

    Temperature

    control valve

    Anti-icethermostat

    Aft

    pressure

    bulkhead

    Water seperator

    Water seperator temperature control valve

    Manual

    crossfeed

    valve Flow conrol valve

    Pressure regulating

    & shutoff valve

    8th stage

    bleed check

    valve

    Anti-icing

    pressure

    regulating

    shutoff valve

    13th stage

    augmentation valve

    Ground pneumatic

    connection

    Primary heat

    exchanger

    Secondary heat

    exchanger

    APU load control

    valve

    Cooling air

    selector valve

    Ground

    cooling fan

    From L.H. engine

    From R.H. engine

    Sonic venturi

    Ram air valve

    Ram

    air

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    20/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 20

    "ACM cooling"

    The cold air for cooling the airplane is produced by removing heat energy from

    the hot compressor bleed air.

    The hot bleed air from the engines and APU flows into a primary heat exchanger

    where it gives up some of its heat to ram air that flows through ducts.

    After leaving the heat exchanger it flows through the air cycle machine where it is

    further compressed by the centifugal compressor.

    The temperature rise caused by this compression allows more heat energy to be

    removed as the air flows through the secondary heat exchanger.

    After leaving this heat exchanger the air gives up much of its energy as it spins

    the expansion turbine which drives the air-cycle machine compressor.

    Still more energy is extracted in the last stage of cooling as the air expands upon

    leaving the turbine. When it leaves the expansion turbine the air is cold.

    Compressor

    Expansion turbine

    Air cycle machine

    Primary heatexchanger

    Cooling air

    selector valve RamSecondary heat

    exchanger

    Cold air to temperaturecontrol valve

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    21/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 21

    "Flow control valves"

    Most flow control valves use butterfly valves to reduce or increase the flow of air

    in a duct.

    The position of the valve can be changed electrically through an electric motor or

    pneumatically, through a bleed air actuated piston and cylinder assembly.

    Flow rates can be a fixed setting for optimum performance of the air conditioningsystem or a variable setting allowing the crew to control the air flow within pre-set

    limits.

    Actuator housingSolenoid

    Electricalconnector

    Actuator cover

    Access tofilter

    Flow controlvalve

    Butterfly Valve

    High pressure shut off valve

    TO NO. 1AIR-

    CONDITIONINGPACK

    TO NO. 2AIR-

    CONDITIONINGPACK

    FROM NO. 1 ENGINEBLEED-AIR SYSTEM

    (SIMILAR TO NO. 2 SYSTEM)

    TO DEICINGSYSTEM

    FROM CABINSUPPLY DUCT

    NO. 2ENGINE

    HP

    LP

    AIR CONDITIONING

    TEMP

    CONTROL

    OFF

    RECIRC

    CABIN

    OFF

    RECIRC

    F/C FAN1 BLEED 2

    COOL WARM COOL WARM

    NORM

    AUTO

    MAN

    MIN MAX

    BLEED

    0

    2040

    60

    80

    100

    C

    DUCT TEMP

    OFF

    PACKS

    F/A

    CABIN FLT COMP

    CABIN

    GAUGE

    CAB

    DUCT

    F/C

    DUCT

    F/C FAN

    OFF

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    22/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 22

    "Temperature control"

    Temperature is controlled within the air conditioning system by mixing hot engine

    bleed air with cold ACM discharge air.

    Electrically-operated butterfly valves control the amount of hot air added to the

    cold ACM discharge air.

    Hot bleed air

    Expansion turbine

    Compressor

    Air cycle machine

    Cooling air

    Primary heat

    exchanger

    Cold ACM air

    Butterfly valve

    ACM butterfly valvePack bypass

    butterfly valve

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    23/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 23

    Dual valve systems can vary the ratio of airflow between the ACM and uncooled

    air. The result is a temperature-controlled air conditioning pack.

    Each pack consists of ACM, heat exchangers, ducting and control valves.

    Each pack feeds into a common mixing chamber from where ducts route the

    conditioned air into the cabin and cockpit air supplies.

    The temperature of individual ducts may be controlled by adding or restricting

    additional hot air using trim valves.

    Each pack consists of ACM, heat exchangers, ducting and control valves.

    Temperature control panels are typically located in the cockpit with sub panels at

    flight attendant stations.

    COMPRESSOR

    EXPANSION TURBINE

    AIR CYCLE MACHINE

    GROUND AIR

    CONDITIONER

    CONNECTION

    MIX CHAMBER

    TEMPERATURE

    CONTROL VALVE

    ANTI-ICE

    THERMOSTAT

    AFT PRESSURE

    BULKHEAD

    WATER SEPERATOR

    WATER SEPERATOR TEMPERATURE

    CONTROL VALVE

    MANUAL

    CROSSFEED

    VALVE FLOW CONTROL VALVE

    PRESSURE REGULATION

    & SHUTOFF VALVE

    8TH STAGE BLEED

    CHECK VALVE

    ANTI-ICING

    PRESSURE

    REGULATION

    VALVE

    13TH STAGE

    AUGMENTATION VALVE

    GROUND PNEUMATIC

    CONNECTION

    PRIMARY HEAT

    EXCHANGER

    SECONDARY HEAT

    EXCHANGER

    APU LOAD

    CONTROL VALVE

    COOLING AIR

    SELECTOR VALVE

    GROUND

    COOLING FAN

    FROM R.H. ENGINE

    SONIC VENTURI

    RAM AIR VALVE

    RAM

    AIR

    FROM L.H. ENGINE

    Ducting and

    control valves

    Ducting and

    control valves

    Heat exchanger

    Air cycle machine

    Heat exchanger

    Air cycle machinePack 1

    Pack 2

    AIR CONDITIONING

    TEMP

    CONTROL

    OFF

    RECIRC

    CABIN

    OFF

    RECIRC

    F/C FAN1 BLEED 2

    COOL WARM COOL WARM

    NORM

    AUTO

    MAN

    MIN MAX

    BLEED

    0

    2040

    60

    80

    100

    C

    DUCT TEMP

    OFF

    PACKS

    F/ACABIN FLT COMP

    CABIN

    GAUGE

    CAB

    DUCT

    F/C

    DUCT

    F/CFAN

    OFF

    CABIN TEMP LIGHTING NVS SYSTEM

    CABIN

    OVERHD

    PSU

    TEST

    O N/ OF F P AU SE

    CABIN

    SIDEWALL

    PSU

    ON/OFF

    LAVATORY

    WARDROBE AIRSTAIR

    DOOR

    BUFFET

    OVERHD

    OFF PAUSE

    FAULT DEGRADED

    Cockpit

    Flight attendant

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    24/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 24

    "Humidity control"

    If a given amount of air is cooled the relative humidity increases in relation to the

    temperature decrease.

    In an air conditioning system this would lead to condensation in the packs and

    ducts.

    To reduce the humidity in the system condensers can be incorporated in the pack

    downstream of the heat exchangers.

    DUCT TEMP

    SENSORDUCT O TEMP

    SWITCH

    TO FLIGHT COMPARTMENTCOMPRESSORDISCHARGEOVERTEMPERATURESWITCH

    DUCT TEMPSENSING BULB

    BLEED AIR

    SILENCERS

    TEMPERATURETRIM VALVES

    PACK TEMPERATURECONTROL VALVES

    RAM AIROVERBOARD

    HEATEXCHANGERFILTER

    WATER

    NOZZLE

    RAM AIRSILENCER

    TC

    WATER

    TRAPRECIRCULATIONAIR FAN

    GROUND AIR

    SERVICE

    CONNECTOR

    (S.O.O. 8069)

    AIR CYCLE

    MACHINE (ACM)

    MIXING

    BOX

    CONDENSER

    RAM AIR

    BAFFLE

    REFER TO TEMPERATURE CONTROLDESCRIPTION AND OPERATION

    COMP

    TURB

    PLENUM

    FAN

    EXHAUST

    PACK

    BYPASS VALVE

    TURBINE

    BYPASS VALVE

    BLEED AIR

    FROM No.1

    AND No.2

    NACELLES

    RAMSCOOP

    LEFT WING REFRIGERATION PACK

    CHECK

    VALVE

    WATER SEPARATOR

    Alternately water

    separators may be

    installed as stand-alone

    units downstream of the

    ACM.

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    25/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 25

    Pressurisation

    "Aircraft pressurization systems"

    High altitude is a hostile environment in which the human body cannot survive

    without a great deal of help.

    However, it is the ideal environment for long distance flight.

    Turbine engines operate efficiently and the lower density of the air decreases

    drag. The humidity at high altitudes is low, so weather conditions are excellent

    most of the time.

    Trial flights flown in the 1930's with pilots wearing pressurized suits proved the

    existence of strong high altitude winds today called jet streams.The first pressurized airplane flew in 1936. A special version of the Lockheed

    Model 10 Electra with turbocharged engines had a fully pressurized cabin and

    was able to make flights to an altitude of 25,000ft maintaining a cabin altitude of

    10,000 ft or less.

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    26/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 26

    "Principles of pressurization"

    Aircraft are pressurized by sealing off a strengthened portion of the fuselage

    called the pressure vessel and pumping air into it.

    The cabin pressure is controlled by one or more outflow valves, usually located at

    the rear of the pressure vessel.

    The opening of these valves is controlled by the cabin pressure controller whichregulates the amount of air allowed to leave the cabin in order to achieve and

    maintain a desired differential pressure or cabin altitude.

    -1

    0

    1

    2

    34 5

    6

    7

    8

    9

    101000 ft

    CAB ALT

    CABINE ALTITUDE

    NORM

    AUTO

    DUMP

    CABSETBARALT

    M

    A

    N

    INCR

    RATE

    Control panel

    Outflow

    valve

    Outflow

    valve

    Cabin pressure

    controller

    Air conditioning pack

    CABIN AIR

    FLT COMPT AIR

    FLT COMPT CabinBaggage

    compartment

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    27/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 27

    "Modes of pressurization"

    There are three modes of pressurization:

    - the unpressurized mode,

    - the isobaric mode and

    - the constant differential mode.

    "Unpressurized mode"

    In the unpressurized mode the cabin altitude is always the same as the flight

    altitude. The outflow valve remains fully open and the cabin pressure is the same

    as the ambient air pressure.

    100020003000400050006000

    10000

    15000

    20000

    Sea level

    02

    ALT

    4

    6

    81012

    14

    FT x1000

    20

    302

    1

    0

    RATEFPM x1000

    2

    1UP

    DOWN

    01

    2

    34

    5

    6

    DIFF PSI

    CABIN

    tail section

    (unpressurized)Cabin

    (Pressure Vessel)

    Outflow Valve

    fully open

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    28/29

    Pneumatic / Pressurisation / Air Conditioning

    Infowerk Page 28

    "Isobaric mode"

    In the isobaric mode the cabin altitude always remains constant.

    The cabin pressure is maintained at a specific cabin altitude as the flight altitude

    changes.

    The cabin pressure controller begins to close the outflow valve at a selected

    cabin altitude.

    The outflow valve closes and opens or modulates to maintain the selected cabin

    altitude up to the flight altitude that produces the maximum differential pressure

    for which the aircraft structure is rated.

    100020003000400050006000

    10000

    15000

    20000

    Isobaric Mode

    Sea level

    02

    ALT

    4

    6

    81012

    14

    FT x1000

    20

    302

    1

    0

    RATEFPM x1000

    2

    1UP

    DOWN

    01

    2

    34

    5

    6

    DIFF PSI

    CABIN

    tail section

    (unpressurized)Cabin

    (Pressure Vessel)

    Outflow Valve

    closed

    Max Differential Pressure

  • 8/9/2019 021 06-00-00 Pneumatic - Pressurisation and Air Cond Amend0

    29/29

    Pneumatic / Pressurisation / Air Conditioning

    "Constant-differential mode"

    In the constant-differential mode the cabin pressure is maintained a constant

    amount above that of the outside air pressure.

    Cabin pressurization puts the structure of an aircraft fuselage under a tensile

    stress as the pressure inside the pressure vessel tries to expand it.

    The cabin differential pressure expressed in "psid" is the difference between the

    internal and external air pressure and is a measure of the stress on the fuselage.

    When the cabin differential pressure reaches the maximum for which the aircraft

    structure is designed the cabin pressure controller automatically shifts to the

    constant-differential mode and allows the cabin altitude to increase, but maintains

    the maximum allowable pressure differential.

    100020003000400050006000

    10000

    15000

    20000

    Sea level

    02

    ALT

    4

    6

    81012

    14

    FT x1000

    20

    302

    1

    0

    RATEFPM x1000

    2

    1UP

    DOWN

    01

    2

    34

    5

    6

    DIFF PSI

    CABIN

    Diff Pressure Constant

    Diff Pressure Build Up