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TEXTBOOK
Flight Controls
020 00 00 00 AIRCRAFT GENERAL KNOWLEDGE
021 05 00 00 FLIGHT CONTROLS
RHLH
ELEVATOR
AILERON
TRIM
AIL
RUD
GND
12
20
32
12 10
GND
NU
ND
E
L
E
V
ROLL
FLAPS
ROLL
RUDDER
SYSTEM 1 / 3
FLIGHT
CONTROL
HYDR FUEL NEXTENGINE
RNG
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Table of Contents:
Flight Cont rols (construct ion and operation) _______________________________ 3
Primary Flight Controls _________________________________________________ 5
Secondary Flight Controls _____________________________________________ 24
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Flight Controls (construct ion and operation)
As mentioned earlier four forces act upon an aircraft in flight in other words lift,
thrust, weight, and drag. These four forces are connected as follows.
Lift depends on the wing area and the forward speed.
The higher the speed the greater the lift will be. Drag depends on the area
expose to the airflow. It also increases with speed. Thrust depends on the engine
power available and the weight of the aircraft. In flight in other words with the
same power setting thrust increases as weight decreases.
At the same time the amount of lift required decreases as the weight decreases
to keep the aircraft in level flight.
LIFT
THRUST DRAG
WEIGHT
L
I
F
T
TIME
W
E
I
G
H
T
T
H
R
U
S
T
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An aircraft has three axis of control: the longitudinal axis, the lateral axis, and the
vertical axis.
The longitudinal axis runs along the center of the fuselage from the nose to the
tale. Movement about this axis is called rolling. The aircraft is set to roll.
The lateral axis run spanwise from wing tip to wing tip. Movement about this axis
is called pitching. The aircraft is set to pitch.
The vertical axis passes vertically through the center of the aircraft. Movement
about this axis is called yawing. The aircraft is set to yaw.
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Primary Flight Controls
Flight controls are proudly classified into primary controls, and secondary
controls.
The primary flight controls are used to move the aircraft about one of the three
primary control axis.
The three primary flight controls and resulting movements are: ailerons for rolling
operated by rotation of the control wheel.
Elevators for pitch operated by fore and aft movements of the control column.
Rudder for yawing operated by the rudder paddles.
Mark the three primary flight controls
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Longitudinal control is exercised by means of elevators.
These are hinge-mounted at the trailing edge of the horizontal stabilizer.
The elevators are operated by fore - and aft - movements of the control column.
In the neutral position of the control column the elevators are also at neutral.
The aircraft maintains a steady altitude.
If the control column is moved back, the elevator is moved up. This creates an
increase of down-force at the tail, making it move down.
This down-movement of the tail causes the nose of the aircraft to move upwards.
The aircraft assumes a climbing attitude.
If the control is moved forward the elevators move down.
There is an increase in stabilizer down-force, which causes the tail to move
upwards. When the tail moves up, the nose of the aircraft moves down and the
aircraft assumes a diving attitude.
The elevator is a displacement control device.
This means that pitch displacements are aposed by aerodynamic damping in
pitch and by the longitudinal stability. The response to an elevator deflection is a
steady change of pitch attitude.
This emplies that the elevators must be kept in a certain position to obtain an
maintain a certain pitch attitude.
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Lateral control is exercised by means of ailerons which are hinge mounted to the
trailing edge of the wing.
In the control wheels neutral position the ailerons are also at neutral.
The aircraft maintains a steady lateral attitude wings level condition because
there is no difference between the lift of the left and that of the right wing section.
If the control wheel is moved to the right, the right aileron is displaced upwards
and at the same time the left aileron is displaced downwards.
The upgoing aileron reduces the lift at the right wing causing the wing to slightly
descent. The downgoing aileron increases the lift at the left wing which results in
an upgoing of the wing.
This causes a rolling moment to the right and the aircraft assumes a banking
attitude to the right.
The opposite effect is obtained if the control wheel is moved towards the left.
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The ailerons are rate control devices.
This means that any rolling moment is always apposed by an aerodynamic
damping force.
A steady rate of roll is obtained when the actual rolling moment and aerodynamic
damping are in the state of balance.
To sum up movement of the aileron is only required to initiate a certain rate of
roll. When the required bank is reached they should be returned to neutral to
maintain the selected bank angle.
ROLLING MOMENT
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Directional control is exercised by means of the rudder. It is hinge mounted to the
trailing edge of the vertical stabilizer.
The rudder is operated by moving the appropriate rudder paddles.
Pushing the left paddle moves the rudder to the left, pushing the right paddle
moves the rudder to the right.
In both cases the airflow behind the vertical stabilizer is changed, making the tail
move to the right or left.
The response of the aircrafts nose is into the opposite direction. I. e. into the
direction of the paddle used.
The rudder is a displacement control device.The yawing movement set up by a rudder operation is always opposed by
aerodynamic damping forces and in herend directional stability.
When these forces are in balance a steady state of yaw is kept up.
To sum up the rudder must be kept in a certain position to obtain a selected state
of yaw.
In practice the aircraft is turned with the combined effects of ailerons and rudder.
RUDDER PEDALS
RUDDER
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The primary flight control systems of the Fairchild Dornier 328 Jet.
The aircraft primary flight control system consist of conventional ailerons,
elevators and rudder.
The primary control surfaces are moved manually by linkage systems consisting
of cables, pulleys, levers and rods.
The secondary flight controls consist of the aileron trim, the elevator trim and the
rudder trim systems and trailing edge flaps.
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Dual controls in the cockpit are installed for the three primary flight controls.
In addition the elevator and aileron control runs are each equipped with a
disconnect unit which allows the captain's and first officer's controls to be
disconnected from each other should one control run become jammed.
The rudder pedals drive a Flettner-type spring tab on the trailing edge of the
rudder.
Dornier
328
Disconnect unit
Yokes
Conventional ailerons
Elevators
Disconnect unit
Pilot Co pilot
FLIGHT CONTROL SYSTEMS
At airspeeds up to 160 knots the rudder is
deflected by aerodynamic servo reaction from
the tab.
The rudder itself is not connected to the rudder
pedals directly except at airspeeds above 160
knots.
This arrangement limits the rudder deflection at
higher airspeeds
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"Fairchild Dornier 328 Jet Aileron system"
The aircraft is controlled about the roll axis by a conventional aileron control
system.
The ailerons are operated manually by dual control wheels, or by signals from the
automatic flight control system (AFCS) when the aircraft is flying under automatic
control.
A Flettner-type servo tab, which provides aerodynamic assistance to reduce pilot
effort, is installed on each aileron.
The LH aileron tab can be electrically trimmed.
The linkage from the control wheels to the ailerons is an system of pulleys,
cables, quadrants, push-pull rods, levers and bellcranks.
pulleys, cables Quadrants
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push-pull rods levers
The captain's and first officer's aileron control runs are joined by a disconnect
unit.
This unit allows the two control runs to be separated by the application of higher
than normal input forces, should one control run become jammed.
The aileron linkage in the LH and RH wings is also mechanically connected to the
LH and RH roll spoiler actuators.
The maximum Aileron movement is 30 up and 25 down.
Bellcranks
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The position of each aileron is indicated by a blue synoptic on the FLIGHT
CONTROL page of the EICAS.
If the transmitter signal is invalid, the blue synoptic is replaced by an amber X.
Under normal operating conditions the LH and RH aileron synoptics are joined by
a white bar.
The bar changes to amber if the aileron disconnect unit is activated.
In addition, an aileron disconnected message will be displayed on the CAS field.
RHLH
ELEVATOR
AILERON
TRIM
AIL
RUD
GND
12
20
32
12 10
GND
NU
ND
E
L
E
V
ROLL
FLAPS
ROLL
RUDDER
SYSTEM 1 / 3
FLIGHT
CONTROL
HYDR FUEL NEXTENGINE
RNG
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"Dash 8 Elevator control system"
Pitch control consists of two independent elevator control circuits.
The Pilots control column operates the left elevator. The Co-pilots column
operates the right elevator.
The two control columns are normally interconnected, by a shaft.
So simultaneous movement of both elevators is provided.
In the case of a jamming elevator, the two systems can be disconnected from
each other. Limited pitch control is provided by the remaining elevator.
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Each system consists of the control column, the output-quadrant, and a the cable
circuit. Routed in the under floor compartment, to the tail cone up in the vertical
stabilizer, to the terminal quadrant.
Please mark: the elevator, the push rod, the input lever and the torsion spring
The quadrant is connected to the elevator via a push rod, the input lever, and the
torsion spring. Via a torque tube, and a push rod, the elevator spring tab is
connected to the quadrant. A trim system is provided for each elevator.
ELEV
ATOR
TRI
M
TRIM LT.
EMERG
BRAKE
CONT.
LOCK
OFF
ON
UNFE
ATHER
START&
FEATHER
MIN
FUEL
OFF
P
ROP
MAX
MAX
REV
FLT
IDLE
P
OWER
DISC
N U
N D
TO PARK
35
15
10
5
0
FL
APS
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The two elevators are mounted independently of each other.
Each elevator is mounted on the trailing each of the vertical stabilizers.
The elevator horn on the outboard end, provides aerodynamically assistance.
The horn carries internal mass balance weights, to balance the elevator.
The horn is electrical heated to prevent ice build up.
Bumper stops are located on the inboard side, to limit the maximum deflection.
A spring-loaded gust lock latch is also secured to this fitting.
A spring tab is hinged to the inboard trailing edge of each elevator. The spring tab
provides aerodynamic assistance to the elevator movement.
With the aircraft on ground and the absence of air load the input movement from
the column, is transmitted directly to the elevator, via the torque shaft.
The elevator makes the full movement, and the spring tab moves just a little.
Aerodynamic assistance
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In flight, air load on the elevator, opposes the input force of the pilot.
This produces a twisting movement on the torque shaft. Which is transmitted via
the torque tube to the spring tab.
The spring tab deflects in the opposite direction of the elevator.
Aerodynamic assistance is provided. Maximum tab deflection is limited by crank
stops. At further movement of the column the elevator is moved directly.
In the event of a jammed elevator, the left and right system can be separated by
the pitch disconnect system.
The system is controlled by a vertically mounted handle; on the center consol.
In normal position the clutch is engaged. A spring retains the clutch to the clutch
plate, to connect the pilots and co-pilots control columns positively.
Pulling the handle, draws back the clutch lever and cam assembly.
The turning calm pulls the clutch from the clutch plate. The two columns are now
separated and move independently.
Turning the handle 90 degrees locks it in this position. Turing the handle back 90
degress, and releasing the handle, allows the springs to force the clutch-to-clutch
plate. The clutch reengages if the column are aligned.
PITCH
Pitch Disconnect System
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"FD 328 JET Rudder control system"
The aircraft is controlled about the yaw axis by a manually operated rudder
control system. At low airspeeds the rudder is moved by the aerodynamic effects
of a Flettner-type spring tab located on the lower trailing edge of the rudder.
Movement of the rudder pedals drives the tab in the opposite sense to the yaw
command and aerodynamic effects from the tab move the rudder in the
commanded sense.
At airspeeds above 160 KIAS the spring tab is locked and therefore aerodynamic
assistance for rudder commands is no longer available.
The pedal assemblies are then effectively connected directly to the rudder and
flight crew commands are not assisted by the spring tab. This limits the rudder
deflection at high airspeeds and prevents structural overload conditions.
The spring tab can be unlocked and the limiter actuator disabled by manually
operating a switch in the flight compartment.
A facility for testing the actuator is also provided.
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The rudder control subsystem consists of the following components:
- LH and RH rudder pedal assemblies
- LH and RH pedal adjustment assemblies
- control cables, pulleys, rods, levers and bellcranks
- LH and RH forward quadrant assemblies
- pressure bulkhead fairleads
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- aft quadrant assembly
- spring tab lever assembly
- torsion bars
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- rudder limiter actuator
- TEST TAB LOCK switch/light
- RUD LIMIT switch/light
- rudder position transmitter
- various controls and indicators
TEST
TAB
LOCK
ENG SYNC
MSTR SEL
ENG MAINT
SEL
NORM MAINT NORM MAINT LH RH
LH RH
EXCEED
TREND
IMT/FDR
REFUEL QTY
+
-
LI
MIT
RUD
SPOIL
GND
RUDDER NOT LIMITED
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- various circuit breakers and control relays.
Rudder control system position indicating and fault monitoring is provided on the
EICAS and on the MFD flight control system page.
Rudder position indication is provided by the rudder position transmitter
potentiometer, which sends its signals to data acquisition unit 1 for processing.
The position of the rudder is indicated by a blue synoptic on the FLIGHT
CONTROL page.
If the transmitter signal is invalid, the blue synoptic is replaced by an amber X.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28BUS 1 ESSENTIAL BUS BUS 2
ECS OXY
ICE ENG
ENG BLEED
LH
ECS PACK
LH
FLOW MODE
PRI(X2)
CAB TEMP
CTL
O XY G I CE PR OT
AIRFCYCLE
WIPER
LH
WS HEAT
SIDELH
VIB MTR
LH
MLS
1
AOA
HEAT LH
EL HORN LH
RUDHORN
PITOT
HETLH
DE ICE
PRESSLH
BLEEDLEAK
DETLH
X BLEED
AUX(X3)
BLEEDLEAK
DETRH
DEICE
PRSS RH
ICE
DET
ICE PROT
AIRFSGL
TAT
HEAT
WS HEAT
FRONTLH
WS HEAT
SIDE RH
ENG A-ICE
LH
PROXI
A/1
PROXI
B/1
LDG LTS
RH1
LDG LTS
RH2
AVIONICS
ELEC
AVIONICS
FLCOM/NAV
HYD LTS
CPCS ENG
ECS PROXI
ENG ICE
AVCLTS
FUEL FIRE
A
COM
2
ADF
1
AUDIO
3
FMS
CDU
STBYRUD
LIMIT(B12)
STBY AIL
TRIM(B10)
STBYELEV
TRIM(B9)
ELEV
TRIM(B7)
AIL
TRIM(B6)
RUDDER
TRIM
RUDDER
LIMIT(B5)
GNDSPOIL
B
GNDSPOIL
B FLAPS
HGS
OHU
HGS
HCP
HGS
COMP
RADALT
1
CLRDLY
HEAD
NAV
1
DME
1
ATC
1
COM
1
PAX
BRIEF
PAX
ADDRESS
AUDIO
1
IAC
2
ADC
2
LDGLTS
LH1
LDG LTS
LH2
DIMMER
AUX(V5)
NAV
LTS
CAB PRSS
PRI(X7)
TTO 1
LH
TTO 1
RH
FADECB
LH
HYDSTBY
PMP AUTO
HYDSTBY
PMP MAN
HYDPRSS
IND A
B RK CO V HY DPRS S
IND B
OIL PRSS
LH
FADEC A
LH
CONTIGN
INDLH
IGN
LH
STARTB
LH
START A
LH
STARTA
RH
STARTB
RH
IGN
RH
CONT IGN
INDRH
FADEC A
RH
OIL PRSS
RH
CAB PRSS
DUMP
CAB PRSS
BACKUP
FADECB
RH
REFUEL
RH
NRMA-SKID
PRIM
NWS AP SERVO YD
SERVO
WARNPANEL
PRI(X7)
WARN PANEL
AUX(X7)
NRMA-SKID
PRIM
ALT A-SKID
SEC
GEAR
RETRACT
GEAR
EXTEND
FUEL
XFEED LH
ELPMP
LH
JETPMP
LH
FUEL SOV
LH
FIRE DET
LH
FIRE BOT
LH
APUFIRE
DET
APU FIRE
BOT
FIRE DET
RH
FIRE BOT
RH
FUEL SOV
RH
JET PMP
RH
ELPMP
RH
FUEL
XFEEDRH
DAU
CH2B
AHRS2
PRI(F2)
STBY
ATT
STBY
ALT/ASI
STBY
INSTLTS
CLOCK
1
EM
PWR
GCU
2
RMU1
PRI(23)
DAU
CH 1B
DAU
CH 2A
PFD
1
MFD
1 EICAS
IAC
1
ADC
1
FD/AP&DISP
CTL1
TONE
GEN1
BACK-UP
BATT
AOA/STALL
WARNLH
DCTIE
IND TRU
INV
1
RMU1
AUX(A7)
RMU2
AUX(U1)
AHRS1
AUX(F1)
IRS2
AUX(M5)
PFD
2
MFD
2
DAU
CH1A
LTS LDG
APLTS
FUEL LDG
APLTS
AVIONICS
COMNAV FL
AVIONICS
ELEC
B
C
D
E
A
B
C
D
E
5 2 2 2 3 2 10 2 2 2 1 0 2 10 2 21 1 2 2 2 15 2 2 7,5 5 5 3 20
3 20 15 3 3 10 10 3 3 3 3 35 1 3 2 55 7,5 7,5 7,5 7,5 5 2 3 1 3 1 3
3 5 5 7 ,5 3 3 3 5 5 3 3 3 2 5 2 1 3 3 3 2 3 3 1 2 2 5 3 1 5
10 2 2 5 5 3 3 3 3 3 5 3 3 7,5 1 2 7,5 2 1 5 2 5 10 2 7,5 2 10 1
152 2 2 1 15 10 5 1 1 1 15 15 15 10 1 3 1 15 3 3 7,5 15 5 5 5 5 15
22 21
C ABIN 1 20 0 F T
22 C 50 FPM
END
MAINCOPY
NU
ND
0 0
0.0 0.0
N1
ITT
N2
22 21
0.0 0.0
OIL
TEMP
OIL
PRESS
FF LBS/HR
FQ LBS0C
0 0
750
REF
DATA
AHRSMSG
RUDDERLIMIT FAIL
Rudder position transmitter
potentiometer
EICAS MFD (MultiFunction Display)
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On the Boeing 707 fore- and trailing flaps are one unit with a fixed slot.
The flap assembly extends along a curved rail.
The lower flap shroud on the wing is hinged and moves upward to improve the
airflow through the slot during flap extension.
The Cessna, as an example of a small aircraft, uses a dual roller system on the
single flap support arm.
These two rollers follow individual slots in a guide rail.
The upper and lower slots are initially parallel which allows aft movement of the
flap.
Towards the last third of the travel the upper slot is curved down and the lower
curved up which deflects the flap downwards.
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A single, cockpit-operated, electric motor drives a single screw jack connected to
control rods. A cable circuit assures symmetrical operation on both wings.
"Slats and leading edge flaps"
A wind tunnel experiment shows us the need for high lift devices on the leading
edge. Smoke is used to visualise the airflow over a flat plate.
Using a bend in the plate to simulate flap deflection the smoke trail is deflected
downwards.
As a result of the so-called pre-orientation of flow the airflow ahead of the plate is
also deflected downwards. This increases the angle of attack and especially on
fast airfoils with a small nose radius can lead to an early stall. To reduce this
effect leading edge flaps or slats are commonly used.
Flap 0
Forward roller
Aft roller FLAP
Control cables
Control rods
Fowler Flaps
Flap select leverElectric Motor
Screwjack
CESSNA
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"Leading edge flaps"
Leading edge flaps fold down when the trailing flaps are lowered.
The drooped leading edge is hinged at the bottom and when extended maintains
a smooth surface on top of the wing.
The Kruger flap is a hinged panel hinged slightly aft of the leading edge.
During extension an additional hinged portion folds out and forms a new leading
edge.
Both types of leading edge flaps actively increase the camber of the wing. Both
devices can be operated by hydraulic actuators or mechanical screw jacks.
SMOKE TRAIL
SMOKE JET
MARKER
PLATE
SMOKE TRAIL
SMOKE JET
MARKER
PLATE
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The flap control system is operated by the flap selector.
The detente cam provides settings from 0 degree in the full forward position, via
5, 10, and 15 degrees to 35 degrees in the full aft position.
To change the flap setting, the trigger must be pulled, to lift the cam follower.
At the next position the trigger must be released.
The cam follower will engage in this position.
The Quadrant transmits the movement via a cable circuit to the hydraulic flap
power unit.
The cable circuit is routed from the cockpit under-floor, up behind the copilot to
the ceiling. and in the ceiling backwards to the center wing area, up to the flap
power unit.
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The flap drive system consists of the flap power unit, the primary drive system
and the secondary drive system.
Four ball screw actuators in each wing drive the flaps.
One transfer gearbox on each side, connects the secondary drive to the primary.
The torque sensor unit will illuminate a caution light, if the secondary drive is
used.
Five flap tracks, on each wing support the flaps.
COUPLING TORQUE
SENSOR
COUPLING
SECONDARY
DRIVE
OUTBD
FLAP
INBD
FLAP
INBD
FLAP
OUTBD
FLAP
POSITION
SENSOR
NO. 4
BALLSCREW
ACTUATOR
NO. 3
BALLSCREW
ACTUATOR
NO. 2
BALLSCREW
ACTUATOR
NO. 1
BALLSCREW
ACTUATOR
NO. 2
BALLSCREW
ACTUATOR
NO. 3
BALLSCREW
ACTUATOR
NO. 4
BALLSCREW
ACTUATOR
POSITION
SENSOR
COUPLING TRANSFER
GEARBOX
TRANSFER
GEARBOX
PRIMARY
DRIVE
INPUTPULLEY
FLAP POWERUNIT
RIGHT WINGLEFT WING
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"Dash 8 Spoiler control system"
The roll spoilers augment the ailerons in providing lateral control.
They are hinged to the trailing edge of the wing.
The spoilers extend 75upwards when fully deflected.
The system is hydraulically operated by the number 1 system for the inboard
spoilers, and the nr. 2 system for the outboard spoilers.
The spoilers rise in parallel with the up-going aileron.
At speeds above 140 knots only the inboard spoilers operate.
The spoilers are controlled from the pilot's control column.
Rotary movement of the pilot's control wheel is
transmitted by a chain and sprocket mechanism
to a lever on the base of the column.
The lever is connected to the spoiler quadrant via
a push rod.
The quadrant integrates a tension regulator.
The tension of the roll spoiler cable to the splitter
quadrant is maintained constant under all
temperature conditions by the tension regulator.
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"Ground spoilers and speed brake system of the Embraer 145"
The outboard surfaces provide the speed brake and ground spoiler functions,
while the inboard surfaces provide only the ground spoiler function.
The spoiler surfaces are made of composite material, and the subsystem is
hydraulically actuated and electrically controlled.
The control of the ground spoiler function is automatic during the landing and
rejected take off.
The speed brake function is controlled by the pilot.
The operation of the ground spoiler is automatic during the landing and rejected
takeoff procedures.
With the aircraft on ground, the ground spoiler logic receives the first signal from
the landing gear proximity switches.
When the wheel speed gets up to 25 knots of the turning speed, the speedsensor sends the second signal.
When the pilot moves the two thrust levers to below 30, the spoiler control unit
will operate the spoiler surfaces to open.
CHECK
TO CONFIG
PRESSANDPULL
PRESSANDPULL
AILDISC
ELEVDISC
2222
UP
DOWN
0
9
18
45
18
45
9
0
FLAP
EMERG/PARKBRAKE
PULL
AND
ROT
ATE
CLOSE
OPEN
SPEED BRAKE
MAX
THRUSTSET
IDLE
GUSTLOCK
GO AROUND GO AROUND
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The indications of the spoilers on the EICAS display are:
To operate the speed brake, the aircraft must have engine thrust lever angles
below 50, flaps set to 0and the airspeed below 202 knots IAS.
In these conditions, when the pilot operates the speed brake lever, the spoiler
control unit commands the outboard spoiler surfaces to open.
If one of these conditions does not occur, and the pilot operates the speed brake
lever, the EICAS display will show the caution message SPEED BRAKE LEVER
DISAGREE and the surfaces remain closed.
0
AA
KG KG
ALT T/0 1
35.035.0
103% 630
1210
0.0
70708686
1500 1500
55 55
490490
450 450
DN DNDN
0 2
END
KGH KGH
The spoiler OPEN or CLOSED
indicating the surfaces condition.
The SPOILER FAIL indicates a
failure found in the spoiler control
unit.
There is also an aural warning
message TAKE OFF SPOILER
when the pilot tries a takeoff withthe spoiler surface open
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Flight Controls
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A trim tab is mounted on the outboard trailing edge of each elevator.
The trim tab is operated manually from the trim hand-wheel, on the center consol.
The movement is transmitted via chains to the cable circuit in the under-floor
compartment, to the tail cone.
Up in the vertically stabilizer, to the horizontal stabilizer.
The trim actuator converts the rotary movement of the cable in a linear
movement, to adjust the trim tab.
Elevator trim indication is accomplished mechanically. A spiral on the inside face
of the pilots hand-wheel converts rotary movement to linear movement of the
pointer.
Elevator Trim Tab System
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