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DECivil
GESTEC
1/70
Con
stru
ctio
n Pa
thol
ogy
and
Reh
abilit
atio
n
Inte
grat
ed M
aste
r in
Civ
il En
gine
erin
g
Authors: Prof. Jorge de Brito, Prof. João Ramôa Correia
Coordination: Prof. F.A. Branco, Prof. Jorge de Brito, Prof. Pedro Vaz Paulo e Prof. João Ramôa Correia
Translation: Prof. Jorge de Brito
CONSTRUCTIONS
SERVICE LIFE
AND ITS
PREDICTION
DECivil
GESTEC
2/70
Con
stru
ctio
n Pa
thol
ogy
and
Reh
abilit
atio
n
Inte
grat
ed M
aste
r in
Civ
il En
gine
erin
g
1. INTRODUCTION AND BASIC CONCEPTS
2. QUALITY DEGRADATION
3. MINIMUM QUALITY LEVEL IN REINFORCEDCONCRETE
4. WAYS TO APPROACH THE PROBLEM
5. SERVICE LIFE PREDICTION ASSOCIATEDTO REINFORCEMENT CORROSION
6. PRACTICAL EXAMPLE
TABLE OF CONTENTS
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
DECivil
GESTEC
3/70
Con
stru
ctio
n Pa
thol
ogy
and
Reh
abilit
atio
n
Inte
grat
ed M
aste
r in
Civ
il En
gine
erin
g
7. THE JAPANESE CODE OF SERVICE LIFEPREDICTION OF BUILDINGS
8. THE NEW PORTUGUESE BUILDINGSGENERAL CODE (RGE)
9. CONCLUSION
10. REFERENCES
TABLE OF CONTENTS
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
DECivil
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Con
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and
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aste
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il En
gine
erin
g
1. INTRODUCTION
AND BASIC
CONCEPTS
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
DECivil
GESTEC
5/70
Con
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and
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g1. INTRODUCTION AND BASIC
CONCEPTS
• Evolution of the construction materials over time andempirical durability notions (timber, stone, iron and steel, reinforced concrete, fibre reinforced polymers - FRP)
Reality did not confirm the research made…
• Structural design with great evolution in the last century (theoretical level, computers)
• Durability analysis (scientific vs. empirical) is much more recent (only ~ 30 years) → Service life prediction
Bauschinger Memorandum (1887): “The steel rebars embedded in concrete remain completely unchanged and oxide-free for a long period of time.”
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
DECivil
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Con
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and
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• Service life of a construction (or a construction element):“the period of time after it is placed in service during whichall the properties exceed the minimum acceptable values,assuming there is a routine maintenance”, ASTM(insufficiently clear concept to obtain a scientific estimate…)
- New constructions - the user assumes that the servicelife will equal at least his/hers own life (which does not always happen…), and in general is not worried about the problem
- Old constructions - the question “how long will it last?”is asked more frequently (the answer is generally vague…)
• Its definition: a technical or an economic problem?
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
1. INTRODUCTION AND BASIC
CONCEPTS
DECivil
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CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
1. INTRODUCTION AND BASIC
CONCEPTS
Decisions about the life of a construction
• Curve 1 - demolish the construction (life time T1)
• Curve 2 - leave the construction as it is (life time T2, even though the end of its use occurs only at T'2 > T2)
• Curve 3 - rehabilitate or repair/strengthen the construction (lifetime T3 > T2 and end of its use at T'3 > T3)
Technical or economic problem?Initial quality level
Minimum quality level
Failure
Time
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• The definition of the end of the service life of a construction is very often more an economic problem than a technical one
• A construction reaches the end of its service life when the investment needed to demolish it and build a replacement one is available and the operation as a whole is lucrative
The decision on the end of the construction's servi ce life is basically economic , and the technical part is limited to
(1) quantification of the degradation rate and the (2)definition of the minimum quality level
NOTE: Sometimes, the previous conditions do not exist(“degraded neighbourhoods”) ⇒⇒⇒⇒ the definition of the service life istechnical (curve 2!)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
1. INTRODUCTION AND BASIC
CONCEPTS
DECivil
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NOTE: In some cases the decision on the end of the service life may even be political, taking into account the architectural and historical value of a construction
D. Maria Pia Bridge($$ maintenance ↑ ; Functional value ↓ ; Historical or heritage value ↑)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
1. INTRODUCTION AND BASIC
CONCEPTS
DECivil
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2. QUALITY
DEGRADATION
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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GESTEC
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g2. QUALITY DEGRADATION
a) Safety and serviceability conditions
Aspects related with failure, cracking, deformation (safety levels defined in the codes)
They are conditioned by the evolution of the actions and materials
b) Habitability/functionality conditions
They are conditioned by the users’ needs, geometry and space use
Evolution difficult to estimate(in buildings and bridges), sinceIt frequently depends on humandecisions…
Quality of a construction defined by:(concept used in the definition of the service life )
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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g2. QUALITY DEGRADATION
a) Changes in the constructions (e.g. changes concerning the initial permanent or variable loads);
b) Evolution of the code actions (e.g. increase of the actions associated with traffic in a bridge or the space use in a building or differences in the quantification of seismic actions).
Evolution of the actions
Evolution of the safety due only to the actions
a) Safety and serviceability conditions
* Real (gradual) increase of traffic in a bridge
*
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
Initial safety level
Minimum (code) safety
level
Failure
Time
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Evolution of the safety due only to the materials degradation (e.g. valid for concrete)
• Degradation of the structural materials over time - more complex problem: natural ageing, environmental aggressiveness, deficient design/construction, adequacy of use in service (difficult to predict)
• Non-structural materials: safety → performanceExample: Render
Evolution of the materials
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
2. QUALITY DEGRADATION
Initial safety level
Minimum (code) safety
level
Failure
Time
a) Safety and serviceability conditions
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Global evolution of safety
Evolution of the structural safety
• Superimposition of the effects of the actions and materials
• Initial confidence degree exceeds the code safety level (real values of the actions and materials properties below and over, respectively, the corresponding characteristics values; structural redundancy)
End of the expected
service life
In practice, there are many construction
kept in service below the MSL
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
2. QUALITY DEGRADATION
Initial safety level
Minimum (code) safety
level
Failure
Time
a) Safety and serviceability conditions
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• Associated to the restriction to the evolution of the users needs due to the fixed geometry of the construction
Examples: (i) Bridges with insufficient width for the traffic; (ii)Car parks with limited area; (iii) Buildings too small or insufficient for new needs; (iv) Football stadiums
• Generally, there are three options:
a) Demolish the construction and build a new one adapted to the new conditions (end of the life);
b) Abandon (partially) the construction, eventually reinstating its initial functionality conditions(rehabilitation);
c) Adjust the construction to the new conditions(strengthening).
Evolution of the functionality conditions
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
2. QUALITY DEGRADATION
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3. MINIMUM QUALITY
LEVEL IN
REINFORCED
CONCRETE
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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g3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
Effects of steel corrosion
3.1 Some basic concepts
• Steel corrodes in contact with some degradation factors (O2, H2O, CO2, Cl-, etc.)
• Corrosion ⇒ loss of cross-section (strength ↓) + expansion(cracking, adherence loss, spalling)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
concrete
SpallingCracking
cracking
due to tensile stresses in the concrete cover
the concretecover is “pushed” out
Steel with active corrosion
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Corrosion rate over time
T0 → the degradation factor starts acting
T1-T0 → initiation period (up to steel depassivation)
T2-T1 → propagation period (active corrosion)
steel depassivation
Initiation Propagation
What is the minimum
quality level?
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
Corrosion rate
limit state
Time
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1. Corrosion initiation
Repair of the structural element and steel passivation when active corrosion is detected (adequate for prestressed steel)
2. Cracking initiation or limitation
Repair (injections, impregnations) for corrosion-related cracking (adequate for carbonation-related corrosion with no ↑ cross-section loss or adherence loss ; - adequate for chlorides-related corrosion:advanced corrosion/ ↑ cross-section loss without cracking)
3. Limitation of steel cross-section loss
Repair with removal of the corroded reinforcement and replacement by new rebars (inadequate for carbonation-related corrosion: ↓ cross-section loss with ↑ adherence loss)
3.2 Definition of the “steel corrosion limit state”
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
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4. Concrete cover spalling initiation (or loss of adherencebetween the reinforcement and the concrete cover)
Overly permissive limit state (since no measure is taken until very severe damage occurs)
(even though it is frequent to see constructions in service with a significant percentage of structural elements with this type of damage)…
5. Other limit states
For example, aspects aesthetical aspects (in specific cases)
The definition of the minimum quality level in reinforced concrete is a very complex problem !
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
3.2 Definition of the “steel corrosion limit state”
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Where to place the “steel corrosion limit state”?
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
Quality level
Time
Failure
Spalling
Start of the service life
Depassivation
Cracking
Aesthetical limits
Fixed ratio of cross-
section loss
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Evolution of the structural safety level over time when conditioned by steel corrosion
the “limit state” defined for the Vasco
da Gama Bridge
the “limit state” defined in E465
(cracking with no cross-section loss)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
Time
Failure
Spalling
Cracking
Fixed ratio of cross-
section loss
Start of the service life
DepassivationStructural safety level
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3.3 Practical difficulties in the implementation of acorrosion limit state (regulations)
• It is necessary to know the materials used in the structures with much further detail than what happens now (type/cement composition, w/c ratio, content of aggressive substances in the components; partly solved by NP EN 206-1);
• Casting and curing of concrete more standardized than they are now;
• Increased control of the size of the structural elements and reinforcement (and their cover) and lower tolerances (partly solvedby NP EN 13670-1);
• A vast data compilation about the environmental conditions in the vicinity of the structure is necessary (T, RH, rain → macroclimatic mapping for corrosion; indirectly NP EN 206-1);
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
DECivil
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g • Microclimate around the structural elements (measured in mm or cm) has much more influence on the definition of the corrosion process that the macroclimate around the structure (e.g. local humidity/lack of watertightness; de-icing salts; wind exposure)
• Degradation mechanisms (depassivation by carbonation, chloride ions diffusion and corrosion) are not yet completely known and, apparently, depend on many parameters;
• What is the number and location of the sections analysed? (in current structural design (t=0) this question is easier to answer…)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
3.3 Practical difficulties in the implementation of acorrosion limit state (regulations)
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Opposing faces of a column (José Saramago Secondary School, Mafra)CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
3. MINIMUM QUALITY LEVEL IN
REINFORCED CONCRETE
3.3 Practical difficulties in the implementation of acorrosion limit state (regulations)
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4. WAYS TO
APPROACH THE
PROBLEM
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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g4. WAYS TO APPROACH THE
PROBLEM
Ways to approach the problem of the prediction of t he service life of constructions
- The experimental method, i.e. using deterioration tests, which canbe accelerated or not (e.g. accelerated carbonation tests);
- The analytical method, i.e. using mathematical models, whichallow simulating the effects of the aggressive agents over time,using three methods to determine quantitative values of theservice life:
• Purely statistical (analysis of numerous samples);• Deterministic (discreet value of the service life, based ondegradation models as a function of the average/characteristicbehaviour);
• Probabilistic (an extension of the previous one, using probability analyses and considering uncertainties of the most importantfactors).
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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g4. WAYS TO APPROACH THE
PROBLEM
Relations D(t) between deterioration and time (very often they are not linear, are not accurately known or depend on many secondary factors)
• to - the degradation factor starts acting;
• t1 - t0 - initiation period, i.e. period before deterioration starts (e.g. in reinforcement corrosion it corresponds to the destruction of the passivating layer around the rebars);
• t2 - t1 - propagation period, i.e. time during which the deterioration occurs.
Deterioration models
Deterioration model: mathematical representation of the degradation rate over time
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
Degradation rate
Time
Limit state defined
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5. SERVICE LIFE
PREDICTION
ASSOCIATED TO
REINFORCEMENT
CORROSION
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
Carbonation progress for concrete with Portland cement and various w/c ratios
and exposure conditions
Carbonation: (1)
where:
• t is time
• a and b (carbonation coefficient) are constants that depend on the exposure of the element to the environment and the concrete quality
tbax ×+=
Initiation stageDepassivation is essentially associated with two mechanisms:
• Carbonation progress
• Chlorides penetration
NOTE: For a given cover, the initiation period can be estimated.
Cover = 20 mm
Exposed to rainProtected from rain
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
Time (years)C
arbo
natio
n de
pth
(mm
)
w/c
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Chlorides penetration (Fick’s diffusion law):
(2)
where:
• C (x, t) is the chloride ions content inside concrete, at thedepth x after time t
• C1 is the chloride ions content on the element’s surface (as a percentage of the weight of cement)
• Deff is the effective diffusion coefficient of Cl- ions in concrete
• “erf” is the error function
• m is an empirical constant (m = 0.4)
C(x, t) = C1
1 - erf
x
2 Deff1 - m t (1-m)
Initiation stage
NOTE: For a given cover, the initiation period can be estimated, taking into account the critical value of the chloride ions content (0.4% of the cement mass); Deff and C1 measured experimentally.
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
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Cl- content profile over time in a single dimension
• C = content at any depth over time;• Co = initial content;• C1 = content on the surface;• l = diffusion length (usually the element’s thickness except when it is very thick);• t = time;NOTE: The figures next to the curves represent the relation Deff t / l2 where Deff
(effective diffusion coefficient of chloride ions in concrete) is given in the next table.
t ↓↓
t ↑↑
surface
Initiation stage
(l-x)/l
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
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Estimates of the effective diffusion coefficient in concrete
Initiation stage
NOTE: Deff must be obtained from in situ or laboratory tests
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
Water/cement ratio
toto to
to
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Initiation period as a function of the chloride ions diffusivity and their critical value
Influence on the initiation period of the following factors: diffusivity, Cl- ions content on the surface (and next to the reinforcement), cover
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
Initiation stage
Influence of the diffusivity
Time (years)
Influence of the contents on thesurface and next to the
reinforcement
Content on the surface
Influence ofthe size
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Corrosion progress rates (µm/year) in ordinary reinforcement for various concretes, water/cement ratios and average relative humidity levels
Propagation stage
w/c=0.40
w/c=0.40
w/c=0.40
w/c=0.40
Portland cementw/c = 0.70Carbonated reinforcement
Cement with additionsw/c = 0.70Carbonated reinforcement
Portland cementw/c = 0.705% CaCl2
Cement with additionsw/c = 0.705% CaCl2
Corrosion progress rate - difficult to predict because it depends on several factors:• w/c ratio• Additions• RH• Carbonation• De-icing salts
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
Cor
rosi
on ra
te in
the
anod
ic r
egio
n (µ
m/y
ear)
Cor
rosi
on ra
te in
the
anod
ic r
egio
n (µ
m/y
ear)
Cor
rosi
on ra
te in
the
anod
ic r
egio
n (µ
m/y
ear)
Cor
rosi
on ra
te in
the
anod
ic r
egio
n (µ
m/y
ear)
Relative humidity (%) Relative humidity (%)
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Corrosion progress rates (mA/m2) in ordinary reinforcement embedded inMortars as a function of the environment
Propagation stage
(de-icing salts)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
decontaminated
carbonated
containing
partially immersed
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Average values of the corrosion rate ( Tuutti, T=10 ºC )
- concrete indoors or constantly immersed in water → 0
- concrete outdoors (corrosion conditioned by carbonation) → 50 µm / year
- concrete outdoors (corrosion conditioned by chloride ions) → 200 µm / year
Maximum values
- maximum values: 5 to 10 times the average values.
Galvanic current measured as a function of the temperature
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
Galvanic current
Temperature
CoolingControl after the test
Carbonated concrete
CoverRH
w
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(3)
where:
• Dt is the diameter of the ordinary reinforcement rebars after time t, due to corrosion
• Di is the initial diameter
• Ic is the corrosion rate (1×10-1 to 1×10-2 mA/cm2, great range →
difficult to make estimates with in situ measurements…)
Evolution of the diameter of the rebars after initi ation
cit ItDD ××−= 023.0
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
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Reinforcement endurance after corrosion starts (Tuutti ’s recommendation)
• Prestressing steel → 0
• Ordinary steel:
- corrosion conditioned by carbonation → 15 to 20 years
- corrosion conditioned by chloride ions → 5 to 10 years
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
5. SERVICE LIFE PREDICTION ASSOCIA-
TED TO REINFORCEMENT CORROSION
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6. PRACTICAL
EXAMPLE
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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Scheme of a reinforced concrete slab to be executed in a building’s envelope
Options to be analysed:
1. 15 mm cover without waterproofing;
2. 30 mm cover without waterproofing;
3. 15 mm cover with waterproofing and maintenance every 20 years;
4. 15 mm cover with waterproofing and maintenance every 10 years.
Study that associates durability (service life pred iction) to an economic analysis (Siemes)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
blast furnace slag cementlength
lengthcoverlength
w/c ratioblast furnace slag cement
slags
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L =
c - ∆
Rk
2.7
46 w - 17.6
2 +
0.08 dφ v
c +
c - ∆ 180 f
o
T T
o ln f
o
1 - ee
T T
o ln f
o
• First part - carbonation process for unprotected concrete• Second part - time before corrosion is visible• Third part - extra service life due to the waterproofing
Unit costs estimate (currency unit* per square mete r)
Degradation model(determination of the service life L, conditioned by carbonation )
* Dutch guilders
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
6. PRACTICAL EXAMPLE
COSTOPERATIONNew slabs (d = thickness)Change of the cover to d = 150 mmRepair by guniteRepair with synthetic mortarWaterproofing on new concreteWaterproofing on old concreteMaintenance of the waterproofingRepair of the waterproofing
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Estimate of the variables related with carbonation
(probabilistic analytical method)
Probabilistic distribution of the variables involved in the model
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
6. PRACTICAL EXAMPLE
deterministic
deterministic
deterministic
year
yearsyears
15 mm nominal cover30 mm nominal coverdifference between the maximum and average carbonation depthtype of cement parameterclimate parameterwater/cement ratiorebars diametercorrosion ratewaterproofing thickness
waterproofing deterioration coefficientdurability parametermaintenance period
DESCRIPTION PROBABILISTIC DISTRIBUTION
AVERAGE VALUE
VARIATION COEFFICIENT
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Distribution of the estimated service life for alte rnatives 1 and 2
Distribution of the estimated service lives (in yea rs)
µ µ µ µ = 34 years
µ µ µ µ = 123 years
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
6. PRACTICAL EXAMPLE
DESIGN ALTERNATIVE
AVERAGE SERVICE LIFE
STANDARD DEVIATION
PROBABILITY THAT THE SERVICE LIFE IS < 60 YEARS
Time (years)
cover
cover
prob
abili
ty
dens
ity
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Relative percentage contributions to the results
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
6. PRACTICAL EXAMPLE
DESIGN ALTERNATIVEDESCRIPTION
coverdifference between the maximum and average carbonation depthtype of cement parameterclimate parameterwater/cement ratiorebars diametercorrosion ratewaterproofing thicknesswaterproofing deteriorationcoefficientdurability parametermaintenance period
Total
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Expected discounted costs (currency unit, Dutch gui lders)
NOTES:
• Discounted cost:
• Life Cycle Cost analysis:
(LCC)
nat
F
)1(P
+=
P - present value
F - future value (year n)
ta - discount rate
∑= +
=n
1in
a
i
)t1(
CLCC
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
6. PRACTICAL EXAMPLE
DESIGN ALTERNATIVEPARTIAL COSTS
extra coverwaterproofingwaterproofing maintenanceexpected repairTotal cost (average value)
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Comparative table of the two methods
Comparison with the Tuutti method (deterministic):
• Concrete protected from the rain (lower face)
• Water/cement ratio = 0.55
• Cover: 15 or 30 mm
• Corrosion conditioned by carbonation
• Average temperature = 10 ºC
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
6. PRACTICAL EXAMPLE
DESIGN ALTERNATIVE
METHODINITIATION
TIME[YEARS]
REINFORCEMENT CORROSION TIME
[YEARS]
ESTIMATED SERVICE LIFE
[YEARS]
Values obtained from the first part of the equation for the average values of all variables
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g 7. THE JAPANESE
CODE OF SERVICE
LIFE PREDICTION OF
BUILDINGS
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
Guide for service life planning of buildings
Objectives:
• Control the quality of new buildings
• Adapt the design, construction and maintenance to the objectives planned in terms of durability
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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Construction
Maintenance
Contract
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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• Planned service life (as long as possible): “period of time, since the end of the building’s construction until the building as a whole or its elements, components or equipment reach given limit states related with the physical deterioration, the performance degradation or the economic or functional obsolescence”
• Limit state - need of a renovation, reconstruction, repair or replacement/large-scale demolition
• Service life classes (3, 6 10, 15, 25, 40, 60, 100, 150 years): classes are recommended for the building as a whole and for its elements, components and equipment
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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120
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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NOTE: The recommended classes take into account the need to guarantee flexibility for replacement
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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• Service life = lowest of the values that correspond to (i) physical degradation (characteristics inherent to the behaviour of the materials over time, factors related with environmental deterioration, acceptable deterioration level at the end of the service life, intensity of the factors of environmental degradation, level of yearly deterioration) and to (ii)functional obsolescence (less data referred);
• Examples of the service life prediction method are presented for:
- Timber buildings;- Reinforced concrete buildings;- Steel structure buildings protected with paint;- Waterproofing layers (exposed asphaltic systems);- External cementitious coatings in reinforced concrete buildings;- External ceramic coatings in reinforced concrete buildings;- Interior piping.
Principles to predict the service life
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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Example of the method to estimate the service life of reinforced concrete structural elements of buildings
• Service life = instant when it is expectable considerable corrosionin most of the reinforcement of the element and when effective recovery of its bearing capacity is unlikely resorting only to maintenance and small repair
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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Factors that influence the corrosion of the reinfor cement of concrete elements
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
Factors Relevant conditionsCharacteristics related withthe behaviour over time
Materials behaviour Type and quality of the cement,aggregates, mixing water, admixtures,additions and reinforcement rebars,strength class and composition of theconcrete
Design quality Coating thickness, type of surfacecoating, type of reinforcement rebars,waterproofing systems and their details
Construction quality Casting control and inspection methodson site
Maintenance quality Maintenance methodsFactors related with thedeterioration
Geographical location andenvironmental conditions
Ambient temperature, relative humidity,precipitation, contents of CO2, SO2 andmarine salts in the air, exposure to seawaves
Building location Use of the building and spaces, type ofelement and its location
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Estimated service life of structural elements Y given by
Y = Ys x A x B x C x D x E x F x G x H
where:• Ys - reference service life of reinforced concrete structural elements (60 years)• A depends on the type of concrete• B depends on the type of cement• C depends on the water/cement ratio• D depends on the cover of the rebars• E depends on the type of coating material • F depends on the quality control during construction• G depends on the maintenance level• H depends on the building’s location and the associated environment
FACTOR METHOD (empirical formulae)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
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cement
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
7. THE JAPANESE CODE OF SERVICE
LIFE PREDICTION OF BUILDINGS
FACTOR METHOD (empirical formulae)
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8. THE NEW
PORTUGUESE
BUILDINGS GENERAL
CODE (RGE)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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Clause 1 - Scope of application
1. The general buildings regime, from now on designated RGE, applies to the execution of new buildings, to intervention works in existing buildings and to demolitions.
2. Intervention works in listed buildings or located in areas classified as historicalare not included, as long as the safety and health demands established in this regime and in applicable specific regulation are safeguarded
3. Buildings that, due to its intended use, are subjected to their own technical specifications must comply with this regime in the aspects not covered by those specifications.
4. It is the competence of the central and local authorities, as the licencing entities, to ensure the compliance with this regime.
5. The compliance with the provisions of this regime is the responsibility of technicians dully habilitated and enrolled in professional associations, namely architects, landscape architects, engineers, technical and urban engineers, within the performance of the functions they are legally habilitated for and according to the definition of the corresponding professional deeds.
6. The municipalities may prepare municipal regulations intended at the proper use of this regime.
7. When situations not covered by this regime occur, the European regulations, the international or other countries’ regulations and specialized technical advice or specifications must be adopted in this order, as long as these situations are subjected to previous analysis and approval by the licencing entity.
8. THE NEW PORTUGUESE
BUILDINGS GENERAL CODE (RGE)
RGE (new RGEU, still not in force)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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Clause 2 - Interventions in buildings
1. The interventions in existing buildings are classed in the following categories: Level I: Q ≤ 5% Level II: 5% < Q ≤ 25% Level III: 25% < Q ≤ 50% Level IV: Q > 50%
2. Concerning what is stated in number 1, Q is the percentage of the cost Ci, of the intervention relative to the cost Cn, of the construction of a new building, in the same place, of identical constructive and functional characteristics, with a gross area identical to that of the original building, determined based on prices per square meter of the construction gross area defined in a law to be published annually by the responsible Minister, i.e.:
Q = Ci / Cn * 100
8. THE NEW PORTUGUESE
BUILDINGS GENERAL CODE (RGE)
RGE (new RGEU)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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Clause 1 19 - Service life of a building
1. The service life of a building, from now on also designated by VUE, corresponds to the period during which the respective structure does not show degradation of the materials, as a result of the conditions, which lead to the reduction of the initial structural safety, namely in the critical sections of the main structural elements.
2. During the service life of a building, inspection, maintenance and repair activities must be performed, namely concerning the various building components that have lower durability than the service life.
3. The service life of each building component must be defined by the respective manufacturer based on the degradation observed during use.
4. The VUE must be defined by the owner and when that is not done it is considered by default the value of 50 years.
5. The adoption of a VUE lower than 50 years must only be accepted in special cases and be requested of the licencing entity based on proper justification.
6. In an intervention of level IV, the VUE after the intervention must be defined by the owner, considering in the analysis of the durability of the elements reused the degradation that they present at the rehabilitation time.
8. THE NEW PORTUGUESE
BUILDINGS GENERAL CODE (RGE)
RGE (new RGEU)
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
CHAPTER VII DURABILITY AND MAINTENANCE
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Clause 1 20 - Design with durability
1. The design with durability of new buildings and of level IV interventions, for the target service life, demands that the following aspects are taken into account in the execution design: a) Design of the structure for the building’s service life; b) A design that minimizes the degradation effects of the aggressive agents,
namely the environmental ones; c) Specification of flexible designs that allow the easy replacement of the
components with durability lower than the VUE; d) Specification of access conditions that allow performing periodic
inspections of the most degradable components, as well as proceeding with maintenance and cleaning operations needed to guarantee their durability.
2. A VUE of 50 years for the buildings’ structure must be guaranteed by specifying design and construction demands defined in applicable specific regulation.
3. In the absence of applicable regulation, the degradation observed during usemust be considered in the analysis of the service life of the materials of the buildings’ structures.
4. The adoption of a VUE for the structure higher than 50 years must lead to an analysis of the structure using degradation models of the constituent materials and a follow-up of the structure’s behaviour over time.
8. THE NEW PORTUGUESE
BUILDINGS GENERAL CODE (RGE)
RGE (new RGEU)
Next class
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
CHAPTER VII DURABILITY AND MAINTENANCE
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9. CONCLUSION
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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g9. CONCLUSION
• The service life of constructions depends on their various lifestages, with special emphasis on design and construction
• The service life prediction of constructions (with or withoutreinforced concrete structure) is, in principle, possible; it isnecessary to increase the knowledge on degradation modelsand the influence of the factors called secondary on thesemodels, to collect more data that allows statistical analyses,etc.
• The prediction must be dynamic in the sense that its resultscan and must be corrected from time to time to take intoaccount the data collected in the meantime
• The service life prediction of constructions still hasfundamentally a qualitative and comparative nature; absolutevalues will tend to come later on
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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10. REFERENCES
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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[1] ASTM E632-81, “Standard Practice for Developing Accelerated Tests to a Prediction of the Service Life of Building Components and Materials”, American Society for Testing and Materials, Philadelphia, 1981
[2] Tuutti, K., “Corrosion of Steel in Concrete”, Swedish Cement and Concrete Research Institute, Stockholm, 1982
[3] CEB Bulletin n.º 166, “Guide to Durable Concrete Structures”, Comité Européen du Béton, General Task Group n.º 20, Copenhagen, 1985
[4] Fernando A. Branco e Jorge de Brito, “A Vida Útil das Estruturas de Betão -Considerações Sobre a Sua Caracterização”, Revista Portuguesa de Engenharia de Estruturas, n.º 30, Lisboa, 1990
[5] Jorge de Brito, “Patologia de Estruturas de Betão - Degradação, Avaliação e Previsão da Vida Útil”, Dissertação de Mestrado em Engenharia de Estruturas, Lisboa, 1987
[6] K. F. Müller, “The Possibility of Evolving a Theory for Predicting the Service Life of Reinforced Concrete Structures”, Matériaux et Constructions, V. 18, n.º 108, Paris, 1985
[7] C. L. Page, “Barriers to the Prediction of Service Life of Metallic Materials”, Problems in Service Life Prediction of Building and Construction Materials, Martinus Nijhoff Publishers, NATO ASI Series, Boston, 1985
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION
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[8] G. Fagerlund, “Essential Data for Service Life Prediction”, Problems in Service Life Prediction of Building and Construction Materials, Martinus Nijhoff Publishers, NATO ASI Series, Boston, 1985
[9] A. Siemes et al., “Stochastic Modelling of Building Materials Performance in Durability”, Problems in Service Life Prediction of Building and Construction Materials, Martinus Nijhoff Publishers, NATO ASI Series, Boston, 1985
[10] A. Vrouwenvelder et al., “Duurzaamheid van Gabouwen”, Rapport TNO-IBBC B-83-521/62.3.1916, 1983
[11] Jorge de Brito, “Noções Básicas sobre Previsão da Vida Útil de Estruturas de Betão Armado e Pré-Esforçado”, Curso de Patologia, Reabilitação e Manutenção de Estruturas e Edifícios (F.S.E.), Lisboa, 1987
[12] “Final Technical Report”, Programa BREU-0186-C - Assessment of Performance and Optimal Strategies for Inspection and Maintenance of Concrete Structures Using Reliability Based Expert Systems, Copenhagen, 1993
[13] “(The English Edition of) Principal Guide for Service Life Planning of Buildings”, Architectural Institute of Japan, Tokyo, 1993
CONSTRUCTIONS SERVICE LIFE AND ITS PREDICTION