01.Project feasibility report - environmentclearance.nic.inenvironmentclearance.nic.in/.../Online/...Projectfeasibilityreport.pdf · PRE FEASIBILITY REPORT ... Multi Cyclone Separator

1

PRE FEASIBILITY REPORT

for

PROPOSED EXPANSION OF DYES & SYNTHETIC

ORGANIC CHEMICALS IN EXISTING UNIT

of

M/s. HARISH CHEMICALS

PLOT NO. 813, ROAD NO.8, BESIDE JANKI COMPLEX,

GIDC ESTATE-SACHIN, DIST: SURAT – 394 230,

GUJARAT

2

CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 9

3. Project Description 10

4. Site Analysis 15

5. Planning Brief 18

6. Proposed Infrastructure 19

7. Rehabilitation and resettlement (R & R) Plan 20

8. Project Schedule & Cost Estimates 20

9. Analysis of Proposal (Final Recommendations) 20

3

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Introduction

M/s. Harish Chemicals proposes expansion of Dyes & Synthetic Organic Chemicals in Existing Unit at

Plot No. 813, Road No. 8, Beside Janki Complex GIDC Estate, Sachin, Dist: Surat, Gujarat – 394 230.

1.2 Project Details

Sr.

No. Product name

Production, MT/Month

Existing Proposed Total

A Group 1

1 Metanil Yellow (Acid Yellow -36)

70 300

2 Acid Orange - II (Acid Orange-7)

3 Bismarck Brown

4 Chrysodine Y Dye

5 Chrysodine Y Base

6 Pigment Beta Blue

7 Basic Magenta

8 Auramine O

9

Methyl Violet Liq.

Methyl Violet Base

Methyl Violet Dye

B Group 2

10 Vat Blue 2B Nil 10

11 Vat Brown 5 Nil

C Group 3

12 Vat Orange RF Nil 5

13 Vat Pink R Nil

D Group 4

14 Dimethyl Sulphate Nil

200 15 Dimethyl Aniline Nil

16 Diethyl Sulfate Nil

E Group 5

17 Standardization of S. O. Dyes (Through

Mixing / Blending) 0 700

By Product

1. Michlor’s Ketone 14.50 17.50

2. Ammonium Sulphate 22.77 8.5

4

1.3 Green Belt Development

Company has developed an effective green belt within the factory and on periphery of the factory.

Total Plot Area is 3105 m2, out of which 1000 m

2 is Green Belt Area. In addition to this, majority of

the vacant land is planted with trees, shrubs and grasses.

1.4 Power & Fuel Requirement

Fuel

Existing:

Natural Gas – 305 m3/Day

Coal /Bio-coal/fire wood – 2200 Kg/Day

Additional:

Coal /Bio-coal/fire wood – 13 MT/Day

Diesel – 10 Liter/Hour

Total:


Coal /Bio-coal/fire wood – 15.200 MT/Day


Energy:

50 KW from DGVCL (Existing)

120 KW from DGVCL (Total Proposed)

DG Set of 125 KVA shall be kept for emergency power back up

1.5 Water Requirement and Wastewater Generation & Treatment

Source of water will be met through GIDC water supply (Sachin Water Supply Co. Pvt. Ltd.). Total

water requirement will be 327 KL/day (Existing 51.455 KL/day + Additional Proposed 275.545

KL/day). The total wastewater generations will be 228 KL/day (Existing 55.535 KL/day + Additional

Proposed 172.465 KL/day). Wastewater (218 KL/day) shall be neutralized in ETP and then after it

will be sent to Solvent Stripper + MEE, from where Solvents are recovered and condensate water

(217 Kl/day) from MEE is reused back in plant. 10 KL/day of domestic wastewater will be treated in

Septic Tank/Soak Pit.

5

1.6 Air Pollution Source and Control Management

The source of air pollution due to the project will be Flue gas emission & Process Vents.

FLUE GAS STACK

The details of stack provided for Steam Boiler, Thermo pack & D. G. Set is as under…

Sr.

No. Stack Attached to

Stack Height

and Diameter Fuel Consumption Air Pollution Control System

A EXISTING

1. Steam Boiler

Capacity : 1 MT/Hr

Height : 36 Meter

Diameter: 0.6

Meter

Natural Gas @

120 M3/Day

As Natural Gas is use as a fuel, about 36

meters stack height is provided

Steam Boiler

(For MEE)

Capacity : 1 MT/Hr

Coal / Bio Coal / Fire

Wood @ 1000 Kg/Day

Multi Cyclone Separator & Teema

Cyclone Separator

Thermopack Unit

Capacity: 300 U

(Stand-By)

Natural Gas @

180 M3/Day

As Natural Gas shall be use as a fuel,

about 36 meters stack height is provided

Thermopack Unit

Capacity: 300 U


Wood

@ 1200 Kg/Day

Multi Cyclone Separator & Teema Cyclone

Separator

2. D.G. Sets

(Stand By)

Capacity: 63 KVA

Height : 9

Meter

Diameter: 0.2

Meter

Natural Gas @

5 M3/Hr



B ADDITIONAL

1. Steam Boiler

Capacity : 5 MT/Hr

Common with

Existing Stack


Wood @ 13 MT/Day

Multi Dust Collector & Bag Filter

2. D.G. Sets

(Stand By)

Capacity: 100 KVA

Height : 9

Meter

Diameter: 0.2

Meter

Diesel @ 10 Liters/Hr As Diesel shall be use as a fuel, about 9

meters stack height shall be provided.

Industry has proposed to remove existing Natural; Gas fired Steam Boiler having capacity of 1 MT/Hr.

C PROPOSED TOTAL

1. Steam Boiler

Capacity : 1 MT/Hr

Height : 36 Meter

Diameter: 0.6

Meter


Wood @ 1 MT/Day

Multi Cyclone Separator & Teema

Cyclone Separator

Steam Boiler

Capacity : 5 MT/Hr


Wood @ 18 MT/Day

Multi Dust Collector & Bag Filter

Thermopack Unit

Capacity: 300 U

(Stand-By)

Natural Gas @

180 M3/Day

As Natural Gas shall be use as a fuel,

about 36 meters stack height is provided

Thermopack Unit

Capacity: 300 U


Wood

@ 1200 Kg/Day

Multi Cyclone Separator & Teema Cyclone

Separator

6

PROCESS GAS STACK

The details of vent provided to scrub the gases generated from the process is as under…

2. D.G. Sets

(Stand By)

Capacity: 63 KVA

Height : 9

Meter

Diameter: 0.2

Meter

Natural Gas @

5 M3/Hr



4. D.G. Sets

(Stand By)

Capacity: 100 KVA

Height : 9

Meter

Diameter: 0.2

Meter

Diesel @ 10 Liters/Hr As Diesel shall be use as a fuel, about 9

meters stack height shall be provided.

Sr.

No. Vent Attached to

Vent Height

and Diameter Pollutants Air Pollution Control System

A EXISTING

1. Reactor via two

stage Scrubber

Height : 12 Meter

Diameter: 0.1

Meter

NH3

175 mg/NM3

2 Nos. of Scrubber of 5 meter height

having Dia of 450 & 250 mm. is provided

attached to reactor. 10% solution of

H2SO4 is used as absorbing media.

B ADDITONAL

There shall be no any additional process stack install.

C PROPOSED TOTAL

1. Reactor via two

stage Scrubber

Height : 12 Meter

Diameter: 0.1

Meter

NH3

175 mg/NM3

2 Nos. of Scrubber of 5 meter height

having Dia of 450 & 250 mm.is provided

attached to reactor. 10% solution of

H2SO4 is used as absorbing media.

7

1.7 Hazardous Waste Management

CAT.

NO.

TYPE OF

HAZARDOUS

WASTES

SOURCE OF

WASTE

QUANTITY GENERATED

METHOD OF DISPOSAL

Existing Proposed

Total

35.3 ETP Sludge From ETP 5 MT/Year 20 MT/Year Collection / Storage / Transportation /

Sent to TSDF site of M/s. SEPPL,

Bhachau for secured land filling

---- MEE Salt Generated from

MEE

40 MT/Year 170 MT/Year Collection / Storage / Transportation /

Re use in process / send to TSDF

managed by M/s. SEPPL, Bhachau

33.3 Discarded Bags Raw material

packaging

12000

Nos./Year

(i.e. 1152

MT/Year)

20000

Nos/Year

(i.e. 160

MT/Year)

Collection / Storage / Transportation /

Re use for packing and Hazardous solid

waste / send to GPCB Authorized

recycler

33.3 Discarded Bags Raw material

packaging

1500

Nos./Year

(i.e. 144

MT/Year)

28.5 Spent Solvent

(Xylene)

From

Manufacturing

Process

115.325

MT/Month

494.50

MT/Month

Collection / Storage / used in process /

transportation / send to authorized

recycler

28.5 Spent Solvent (O.

T. Liq.)

From

Manufacturing

Process

380.10

MT/Month

1640

MT/Month



recycler

28.5 Spent Solvent

(M.C.B)

From

Manufacturing

Process

395.50

MT/Month

1819

MT/Month



recycler

28.5 Spent Solvent

(Nitro Benzene)

From

Manufacturing

Process of Vat

Blue 2 B

Nil 50

MT/Month



recycler

28.5 Spent Solvent

(EDC)

From

Manufacturing

Process of Vat

Brown 5

Nil 49

MT/Month



recycler

28.5 Spent Solvent

(IBA)

From

Manufacturing

Process of Vat

Brown 5

Nil 68

MT/Month



recycler

28.5 Spent Solvent

(Ethyl Alcohol)

From

Manufacturing

Process of

Diethyl Sulfate

Nil 102.5

MT/Month



recycler

8

5.1 Used Oil Oil used as

lubricant in

various

applications

25

Liters/Year

(i.e. 0.021

MT/Year)

50

Liters/Year

(i.e. 0.042

MT/Year)


send to GPCB Authorized recycler

20.3 Distillation

Residue

Raw material

packaging

26.88

MT/Month

100.50

MT/Year


send to TSDF managed by M/s. SEPPL,

Bhachau

---- NaBr From

manufacturing of

Vat Blue 2B

Nil 11

MT/Month


send to authorized end users

26.1 Process Waste From

manufacturing of

Vat Orange RF &

Vat Pink R

Nil 9 MT/Month Collection / Storage / Transportation /

send to TSDF managed by M/s. SEPPL,

Bhachau

26.3 Spent H2SO4 From

manufacturing of

Dimethyl

Sulphate

Nil 7.8

MT/Month

Collection / Storage / reuse in to

scrubber as a scrubbing media

DETAILS SOLID / HAZARDOUS WASTE STORAGE AREA

The Hazardous Waste Storage Area is 3.5 m x 3.0 m x 3.0 m in size, covered with roof from the top,

has impervious flooring with Leachate collection system and is closed from the four sides by

boundary.

TSDF SITE MEMBERSHIP CERTIFICATE

We are member of TSDF site of M/s. Saurashtra Enviro Projects Pvt. Ltd., Bhachau for the disposal of

Solid / Hazardous Waste.

9

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy of mining

lease/letter of intent should be given.

Identification of the project

Proposed Expansion of Dyes & Synthetic Organic Chemicals In Existing Unit.

Identification of the project proponent

Presently following are the partners of the company:-

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2.2 Brief description of nature of the Project

Proposed Expansion of Dyes & Synthetic Organic Chemicals In Existing Unit.

2.3 Need for the project and its importance to the country and or region

The objective is to be achieved by:

• Consolidating Business.

• By constantly upgrading the product range.

• Continuously reducing the Costs & improving Quality.

• To generate local employment

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products we are planning. These

products will be expansion of the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials, it will make us very competitive

against imported finished products and we will be able to increase the export of our

finished products.

2.6 Export possibility

Depending on the international demand of products we shall explore the possibility of

exporting the products.

2.7 Domestic/Export Markets

Majority of the products will be used for domestic market and some products will be

exported depending on the international market.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment would be as per prevailing norms of state government for skilled and unskilled people

for the proposed expansion project.

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3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

Proposed Expansion of Dyes & Synthetic Organic Chemicals in Existing Unit - Category: B-5(f). No

interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary & project site

layout) with coordinates.

Map showing general location (Google Map)

12

Layout

13

3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly

the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global markets,

including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2

3.5 Project Description with process details (a schematic diagram/flow chart showing the project

layout, components of the project etc. should be given)

Please refer Annexure-III in Form-I

3.6 Raw material required along with estimated quantity, likely source, marketing area of final

products. Mode of transport of raw materials and finished products.

Please refer Annexure-I in Form-I

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly

outlined.

Every possible effort will be made to reduce fresh water requirement.

3.8 Availability of water its source, energy/power requirement and source should be given.

Fuel Requirement

14

Existing:


Coal /Bio-coal/fire wood – 2200 Kg/Day

Additional:

Coal /Bio-coal/fire wood – 13 MT/Day


Total:


Coal /Bio-coal/fire wood – 15.200 MT/Day


Power




Water Source

The entire water requirement will be met through GIDC water Supply (Sachin Water Supply Co. Pvt.

Ltd.).

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Liquid Waste:

Source of water will be met through GIDC water supply (Sachin Water Supply Co. Pvt. Ltd.). Total

water requirement will be 327 KL/day (Existing 51.455 KL/day + Additional Proposed 275.545

KL/day). The total wastewater generations will be 228 KL/day (Existing 55.535 KL/day + Additional

Proposed 172.465 KL/day). Wastewater (218 KL/day) shall be neutralized in ETP and then after it will

be sent to Solvent Stripper + MEE, from where Solvents are recovered and condensate water (217

Kl/day) from MEE is reused back in plant. 10 KL/day of domestic wastewater will be treated in Septic

Tank/Soak Pit.

Solid Waste:

Please refer Topic No. 1.7

15

3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

16

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road & rail

• Availability of power evacuation facilities

• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will be incorporated topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be

given.

17

18

4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

Site is very well connected by road

Proximity to Raw Material suppliers

Availability of sufficient land free form cultivation.

Availability of power evacuation facilities

4.6 Soil Classification


4.7 Climatic data from secondary sources.

Primary source: our own weather station & Secondary sources: Indian Meteorological Department,

Ahmedabad.

4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Expansion of Dyes & Synthetic Organic Chemicals in Existing Unit.

Facility: Canteen, Administration, Transportation.

5.2 Population Projection


5.3 Land use planning (breakup along with green belt etc.)

Total Plot Area: 3105 m2

Total Built Area: 1105m2

Total Open Plot Area & Road: 1000 m2

Total Green Belt Area: 1000 m2

19

5.4 Assessment of Infrastructure Demand (Physical & Social)


5.5 Amenities/Facilities

It will be incorporated in EIA Study.

6.0 Proposed Infrastructure

Total Plot Area: 3105 m2

Total Built Area: 1105m2

Total Open Plot Area & Road: 1000 m2

Total Green Belt Area: 1000 m2

6.1 Green Belt

Company has developed an effective green belt within the factory and on periphery of the factory.

Total Plot Area is 3105 m2, out of which 1000 m

2 is Green Belt Area. In addition to this, majority of

the vacant land is planted with trees, shrubs and grasses.

6.2 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be provided.

6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc.)

Site is very well connected by road & railway.

6.4 Drinking water Management (Source & Supply of water)

Water requirement will meet through the GIDC Water Supply.

6.5 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-harmful liquid

wastes from the offices, canteen and domestic waste coming from different sections. These liquid

wastes are treated and disposed by septic tank and soak pit.

20

6.6 Solid Waste Management

Please refer Section 1.7, Page No. 6.

6.7 Power Requirement & Supply/Source

Energy:




7.0 Rehabilitation and Resettlement (R & R ) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters,

land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project area and it is industrial land which is

purchased by company from GIDC for development of Company, so that R & R policy is not

applicable to this project. There shall be no displacement of any population in project area.

8.0 Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for the project

to be given).

We shall start construction after getting environmental clearance and consent to establish. We shall

start production upon making application for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project.

Total costs of the project will Rs. 150 Lakhs. Capital cost of air & water pollution control system and

environmental monitoring equipments will be Rs. 40 Lakhs.

9.0 Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people including

tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed expansion project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made to

villagers for help for creation of facilities related to health, education, etc.

Documents

01.Project feasibility report - environmentclearance.nic.inenvironmentclearance.nic.in/.../Online/...Projectfeasibilityreport.pdf · PRE FEASIBILITY REPORT ... Multi Cyclone Separator