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GE Power SystemseGE Aero Energy Products
A GE Power Systems Business
Presentation on GE AeroEnergy Products
02/26/01 SOA Mumbai - IndiaPresenter - Bidyut Shome
Ph 011-3355880, 9810102061
Gas Turbine Products from GE Aero EnergyProducts
ØLM1600
ØLM2500
ØLM 2500+
ØLM 6000
ØGE2
ØGE5B
ØGE10B
We Can Also Help with GE Frame Turbines and Steam TurbinesWe Can Also Help with GE Frame Turbines and Steam Turbines
0 10 20 30 40 50
GE 2
GE 10B
LM2500
LM2500+
LM6000 Sprint
Gen
erat
or P
acka
ge
MW at Generator Terminal
50 Hz Product Range
Specifications subject to change without notice
GE 5B
LM1600
LM2500 STIG
LM6000
0 10 20 30 40 50 60 70
GE 5B
GE 10B
LM1600
LM2500
LM2500+
LM6000
Tur
bine
Pac
kage
Shaft Horsepower
Mechanical Drive Product Range
Specifications subject to change without notice
Generator Drive – Product Rating
Packaged Power Generator Set Product GE Offering
Base BTU/kWh No OfShafts
Turbine ShaftSpeed
Exh Flow Exh Temp Base Plate EnclosureDimensions (m)
(kW) (LHV) (RPM) (kg/sec) (0C) L W H
PGT 5B 5,500 11115 1 16630 19.5 571 5.57 2.55 5.78
PGT 10B 11,700 10663 1 11113 47.7 482 7.94 2.46 3.02
LM2500 22,800 9280 2 3600 68.9 523 20.92 4.22 4.49
LM2500 STIG50 28,278 8325 2 3600 76.2 496 20.92 4.18 4.49
LM2500+ 28,600 8860 2 3600 83.0 510 21.85 4.22 3.69
LM6000 PC 43,400 8281 2 3600 127.0 452 17.42 4.18 4.49
LM6000 PC SPRINT 47,300 8250 2 3600 130.6 455 17.42 4.18 4.49
Packaged Power Generator Set Product GE Offering
LM Turbine Fleet: Installed / On Order (31 )
India• LM 6000 - 11 Land Power• LM 2500 - Marine -7, Offshore - 5
Bangladesh• LM 5000 - 5 Land Power
Pakistan• LM6000 - 3 Land Power
Installed Base
LM160013 MW
LM2500 (low & high speed PT)
LM2500 StigLM2500+ (low & high speed PT)
22-29 MW
LM6000
LM6000Sprint
44-47 MW
LM Series Modular Gas Turbines
GE 5B
5,200 - 5,900kW
GE 2
2,000 kW
GE 10B
9,200 - 11,700kW
GE (PGT Series) Gas Turbines
Six Sigma Quality
Corporate-Wide Quality Initiative toMeasure, Analyze, Improve, and Control All Processes
to Reduce Defects to 3.4 Per Million Opportunities
Corporate-Wide Quality Initiative toMeasure, Analyze, Improve, and Control All Processes
to Reduce Defects to 3.4 Per Million Opportunities
The Pr ide & T h e C o m m i t m e n t
Factory Packaging Concept
“To build a product and factory test at full load so there are no surprises at thejob site.”
“To build a product and factory test at full load so there are no surprises at thejob site.”
Factory Packaging Advantages
• Single Lift Modules-Easily transportable
• Full Factory Test-Reduces project risk
• Integral Support Systems-Reduces installation costs
• Better Training-Operators learn at our factory
• Stainless Steel Lube and Fuel Systems-Reduces maintenance
• Faster Field Erection-Reduces startup time and costs
• Redundancy on Critical Systems-Higher reliability/availability
New Industry Standard for Reliability and AvailabilityNew Industry Standard for Reliability and Availability
LM 6000 Heritage - CF6-80C2 Aircraft Engine
58 MillionFlight Hours
2,787Engines
In Service
15.4+ MillionFlightCycles
99.96 %DispatchReliability
3/00
LM6000 50 Hz Generator Set
Lifting Sleeve I-Beam Baseplate
Base Plate Length 64’ 7” (19.69 m)
Base Plate Width 13’ 6” (4.11 m)
Enclosure Height 14’ 6” (4.42 m)
Overall Length 64’ 10” (19.76 m)
Overall Width* 49’ 3” (15.01 m)
Overall Height* 37’ 11” (11.56 m)
Base Plate Foundation Load* 522,000 lb (234,900 kg)
Inlet Air System
Generator60 MVA
Gearbox
Engine
GT Vent
Exhaust
Factory Built Modules, Easy to Assemble Factory Built Modules, Easy to Assemble
LM6000 Modular Generator Set
Base Plate Length 56’ 6” (17.22 m)Base Plate Width 13’ 6” (4.11 m)Enclosure Height 14’ 6” (4.42 m)Overall Length 56’ 9” (17.30 m)Overall Width* 49’ 9” (15.16 m)Overall Height* 36’ 2” (11.02 m)Base Plate Foundation Load* 476,000 lb (214,200 kg)
Inlet Air System
Generator71 MVA Engine
Lifting Sleeve I-Beam Baseplate
GTVent
Exhaust
Factory Built Modules, Easy to Assemble Factory Built Modules, Easy to Assemble
Airflow11
22
33
44
55
Ambient air drawnthrough weatherhood
Filters clean air downto 5 microns
Two paths: one feedsturbine engine, otherfeeds turbine enclosurewith ventilation air
Pair of 60,000 cfm fanspulls air across entirecompartment
GT Compartment Vent
Cooling air keeps temperature inside GTcompartment within 25°° F of ambient
Cooling air keeps temperature inside GTcompartment within 25°° F of ambient
Fabrication
• Designed as per Uniform Building Code
• Electrical Fittings are Explosion Proof
• Welders Certified to ASME Standards and Radiographically Examined
• Entire Floor is 100% Seam Welded
• Stainless Steel Piping Meet Tough API Standards
• Built-In Bridge Crane for Easy Removal of Engine
Houston Factory Florence Factory
Assembly Hall
• Assembly Line of Virtually Identical Modules
• Balance of the System is Added
– Piping – Fans
– Wiring – Motors
– Controls – Pumps
Full Factory Test
Reduces Project Risks,Start-Up Time and Costs
Reduces Project Risks,Start-Up Time and Costs
Test Line
• Full Load String Test– Gas Turbine
– Generator or Compressor
– Gearbox (if required)
– Contract Control System (No Slaves)
– Auxiliary Module
– Project Motor Control Center
Reduces Performance Risks for Both Owner and LenderReduces Performance Risks for Both Owner and Lender
LM6000 Fleet Status
Fuel System Configurations
208 Engines in Operation208 Engines in Operation
• 54 Dual Fuel Water - NDW 750,249 hours
• 19 Gas Steam - NGS 474,689 hours
• 38 Gas Water - NGW 499,693 hours
• 14 Dual Fuel Dry - NDW 327,096 hours
• 31 DLE 402,506 hours
• 12 Gas Unabated 214,317 hours
• 22 Liquid Water - NLW 181,606 hours
• 11 Liquid Unabated 170,120 hours
As of 3/00
LM6000 Availability / Reliability
Consistent World Class Availability & ReliabilityConsistent World Class Availability & Reliability
% Availability = 100 x [1 - (Scheduled & Unscheduled Maintenance Hours / Hours per Year)]
% Reliability = 100 x [1 - (Unscheduled Maintenance Hours / Hours per Year)]
3/00
LM2500 Availability / Reliability
Consistent World Class Availability & ReliabilityConsistent World Class Availability & Reliability
% Availability = 100 x [1 - (Scheduled & Unscheduled Maintenance Hours / Hours per Year)]
% Reliability = 100 x [1 - (Unscheduled Maintenance Hours / Hours per Year)]
LM2500 TWELVE MONTH AVERAGE
94
95
96
97
98
99
100
1991
1992
1993
1994
1995
1996
1997
1998
1999
YEAR
PE
RC
EN
T
Reliability
Availability
7/99
3/00
Design Simplicity
• Two-shaft design is simple and reliable.• Direct drive requires no power turbine.• HP spool is approximately 10,000rpm at full power.• Variable output speed is 1800 to 3780 rpm
Provides Flexibility for Plant Design and OperationProvides Flexibility for Plant Design and Operation
LP compressor
HP compressorHP turbine
LP turbine
Generator or compressor
LM6000 Gas Turbine
Exhaust
LM 6000 Engine Cross Section
Excellent Performance with Established ReliabilityExcellent Performance with Established Reliability
5-stagelow-pressurecompressor
14-stagehigh-pressurecompressor
Gas or dual fuelDLE combustor
2-stagehigh-pressureturbine
5-stagelow-pressureturbine
Low-Pressure Compressor
• Increased efficiency (new vanes, stages 0-3)• Improved maintainability (access to all blades and vanes)
Five-stageaxial-flowcompressordriven bylow-pressureturbine
Horizontallysplit casewith accessto all bladesand vanes
Increased Efficiency and MaintainabilityIncreased Efficiency and Maintainability
Low-Pressure Turbine
More Power and Efficiency with Variable Speed CapabilityMore Power and Efficiency with Variable Speed Capability
Turbine rear frame(increased efficiency)
Stage-3, -4, and -5 blades,stage-4 and -5 vanes(increased efficiency)
Balancepiston(increasedload capacity)
Turbine casing(new flowpatharea reducesvelocity, noise,and exhaustsystem losses)
Turbine aft shaft (increased torque capability)
Stage-4 and -5 disks(new blades)
Fan midshaft (increased torque capability)
Cold EndDrive Flange
5-Stage LowPressure
Compressor(LPC)
LPC BleedAir Collector
Fuel SystemManifolds
StandardCombustor
2-Stage HighPressureTurbine
(HPT
5-Stage LowPressureTurbine
(LPT)
14-StageHigh
PressureCompressor
(HPC)
LM6000 Engine
LM6000 Characteristics Critical to Success
• High Efficiency
• Outstanding Reliability
• Life Cycle Economic Value
• Application Flexibility- Simple Cycle
- Cogeneration
- Combined Cycle
- Peaking, Cycling, Base Load
World’s Favorite 50 MW TurbineWorld’s Favorite 50 MW Turbine
LM 6000 Mechanical Drive Application
Ideal source of drive-power for:
• Pipeline Compression
• Offshore Platform
• Gas Reinjection
• LNG Compressors
• Marine Propulsion
Variable Speed, 2 Shaft DesignFuel Efficient Through the Load Range
Variable Speed, 2 Shaft DesignFuel Efficient Through the Load Range
Environmental Compatibility
• Water Injection
ss25 PPM NOx
ss Low Cost Solution
• Steam Injection
ss 25 PPM NOx
ss Ideal for Cogen Projects
• Dry Low Emission
ss 25 PPM NOx
ss No Water or Steam Req’d
• Water Injection
ss25 PPM NOx
ss Low Cost Solution
• Steam Injection
ss 25 PPM NOx
ss Ideal for Cogen Projects
• Dry Low Emission
ss 25 PPM NOx
ss No Water or Steam Req’d
Customer’s Choice to Suit the ApplicationCustomer’s Choice to Suit the Application
Applications
IndustrialCogeneration
Platforms orPipelines
Utility Peaking,
Mid-Range, and
Base Load Operations
Basic LM600043.5 MW
LM6000 SPRINT47.4 MW
9 % POWER
Intercooling Improves Thermodynamics
T48 1500 F
T48 1600 F
10200 RPM
59 FAmbient
10350 RPM
59 FAmbient
Spray Intercool
Higher core speed possibleFiring Temperature Optimized
The World’s FirstSPRay INTercooled
Gas Turbine
The World’s FirstThe World’s FirstSPRSPRay ay INTINTercooledercooled
Gas TurbineGas Turbine
Sprint Manifold
TM
LM6000 Sprint Output Characteristics
30
40
50
30 40 50 60 70 80 90
Output MW atGeneratorTerminal
Ambient Temperature F
LM6000
Sprint
LM6000 Sprint Heat Rate Characteristics
8000
8200
8400
8600
8800
9000
9200
30 40 50 60 70 80 90
BTU/kWHR (lhv)
Ambient Temperature F
LM6000
Sprint
Enhanced Sprint 2000
SPRINT II 2002
The VisionTM
MW atGEN
30
35
40
45
50
55
60
20 35 50 65 80 95Ambient Temp ºF
• 55 Mwe ISO GE’s Mid-Range Flagship
• Evolution to Higher Power
• Huge Fleet
• Worldwide Support
• Seasonal Lease Program
Sprint-1998
LM6000 LM6000 1997pc 1997pc
Original LM6000pa (1992)
LM6000 Fleet Status
As of 3/00
LM6000 Model
PA PB PC* PD Total
Engines Produced 140** 20 100 41 301
Engines in Oper *** 133 20 40 20 213
Hours of Oper *** 2,492,965 375,770 174,382 18,981 3,167,873
High Time Eng (hrs) *** 54,339 37,510 18,096 18,981
* Includes SPRINTTM units ** 15 PA models converted to PC configuration*** Includes 25 lease engines
LM2500 Heritage –TF39 and CF6 Aircraft Engines
•Mean Time of 30,000 Hours BetweenUnscheduled Engine Removals
•Over 18 Million Operating Hours
12/98
Gas Turbine Models
LM2500+ with6 stage power turbine
39,000 SHP, 29,080 KW@ 3,600 rpm
LM2500+ with2 stage power turbine
40,200 SHP, 29,980 KW@ 6,100 rpm
Choice of Power Turbine to Match the ApplicationChoice of Power Turbine to Match the Application
InletBellmouth
16-Stage AxialCompressor Combustor
6-Stage LowPressure
Power Turbine
2-Stage HighPressureTurbine
Power Through Simplicity
Offshore Platform
Cogeneration
Gas Compression
Power Generation
Application Flexibility
Features
• 25% more power than the LM2500
• Customer value through lower life-cycle cost
• High reliability
• High availability
• High, simple-cycle thermal efficiency
• Simple on-site maintenance
• Dual fuel capability (distillate and gas)
• Low installed cost
• Low exhaust emissions
• Dry low emissions (NOx and CO) combustiontechnology
• Rapid start-up and loading
• On condition monitoring
• Variable speed operation
• Excellent part load efficiency
36,000
34,000
32,000
30,000
28,000
26,000
24,000
22,000
20,000
-10 0 10 20 30 40
LM2500+ w/ 6-stage PT29,080 KW @ 3,600 rpm
Industrial Gas Turbine
Conditions:- Sea level - Natural gas- 60% relative humidity - Base rating @ 100%- No losses power turbine speed
KW atGen
Terminals
Ambient temperature ° C
Base Load Performance, Power vs. Ambient TemperatureBase Load Performance, Power Base Load Performance, Power vsvs. Ambient Temperature. Ambient Temperature
Power, Shaft Megawatts - MW
Heat rateBTU/KW-hr
(lhv)
8,500
24 26 28 30 32 34
8,000
22
9,000
9,500
10,000
10,500
LM2500+ w/ 6-stage PT
RB211
FT8
LM2500 (STD)
ABB Type 10
LM2500+ w/ 2-stage PT
Conditions:• ISO• Base load• Natural gas
Industrial Gas Turbine
Performance vs. Other EnginesPerformance vs. Other Engines
VS. LM2500
Additional stage of compressor blades increaseairflow and power by 30%
Additional stage of compressor blades increaseairflow and power by 30%
LM2500+
LM2500
Balance of Plant
TURNKEYCONSTRUCTION
•Over 45 Projects
•22 Countries
TURNKEYCONSTRUCTION
•Over 45 Projects
•22 Countries
3/00ATAER - Turkey 165 Days - 40MW
Northeast Utilities 47 Days - 40MWENEL - Nicaragua 68 Days - 32MW
Fast – Track Projects
Reliability by Design
Our Standard Designs and Pre-Engineered SystemsHave Enabled Us to Meet Very Fast-Track Schedules
Our Standard Designs and Pre-Engineered SystemsHave Enabled Us to Meet Very Fast-Track Schedules
PROLUZ - Honduras120 Days - 40MW
COLBUN - Chile75 Days - 80MW
Copesa - Panama120 Days - 45MW
• Maintenance, Repair & Support• Service Agreements• Operation & Maintenance Alliance• Extended Engine Warranty• Engine Exchange Program• Used / Repaired Engines• Lease Engine Program• Engine / Package Upgrade Kits• Hot-Section & Component Exchanges
Certain Products and Services are Available forSolar, AGT, Avon, and Pratt & Whitney Machines
Certain Products and Services are Available forSolar, AGT, Avon, and Pratt & Whitney Machines
Aeroderivative Products & Services
LM6000
LM5000
LM1600
LM2500LM2500+
Customer Support
Packaging Facilities
Corporate Offices
Service Centers
CustomerCustomer
Monitoring&
Diagnostics
Extended Warranty
Hot Sections
O&M ContractNew
Engines
UsedEngines
Overhaul
HotSections
ControlUprates
PackageUpgrades
EnginesKits
MaintenanceContract
Product Support for the Lifetime of Your TurbineProduct Support for the Lifetime of Your Turbine
EnginesKits
RecommendedSpares
Tooling
ServiceBulletins
LeaseEngine
Aftermarket Products & Services
RefurbishedParts
• Comprehensive Engine & PackageServices:
3 On-Site or In-Shop Service.
3 Technical Support
3 Field Inspection & Diagnostics
3 Component, Hot-Section, & MajorOverhaul.
3 Full Load Test Capabilities.
3 New & Reconditioned Parts Option.
3 OEM Spare Parts.
3 Upgrading & Modification
3 Lease Engine Availability.
Complete Range of Maintenance, Repair, & Spare Parts Services Complete Range of Maintenance, Repair, & Spare Parts Services
Maintenance, Repair & Support
• Customer Training Courses.
• Field Service PersonnelStrategically Located.
• Available for GE, AGT, Solar,Avon, and TP&M (P&W).
We Offer a Variety of Products and Services to Meet Your Needs We Offer a Variety of Products and Services to Meet Your Needs
Maintenance, Repair & Support Cont.
Aeroderivative Service Depots
GE Packaged Power, IncHoustonLM2500, LM6000
GE Packaged Power, IncBakersfield
GE / CELMA - PetropolisLM2500, FT4, GG3, GG4
GE / Nuovo Pignone -Florence LM2500
GE Depots have been Reorganized to Provide EnhancedCustomer Service for GE Aeroderivatives
GE Depots have been Reorganized to Provide EnhancedCustomer Service for GE Aeroderivatives
GE - Packaged PowerServices - MiamiLM1500, LM1600,LM2500, LM5000,FT4, GG3, GG4, Avon
GE Packaged Power, Inc Syracuse
GE Packaged Power, IncAnchorage GE Packaged Power, Inc
Services - UK
GE Packaged Power, IncServices - Singapore
GE Packaged PowerOdessa - IncSolar & AGT
Field Service Representatives
Calgary SpringdaleToronto
Sacramento
Bakersfield
OntarioSan Diego
Pascagoula Rio de Janeiro
TampaSyracuseBath
Madrid
London Netherlands Frankfurt
Milan
Singapore
Pusan
China
Brunei
Strategically Located to Provide Global On-Site TechnicalSupport 24 Hours/Day, 7 Days/Week
Strategically Located to Provide Global On-Site TechnicalSupport 24 Hours/Day, 7 Days/Week
Alaska
MexicoHouston
• Comprehensive Coverage for Engine & Package:
Ù On-Site Technical Support.
Ù Corrective Maintenance & Unscheduled Engine Caused Repairs.
Ù Inspections / Hot Section / Major Overhaul.
Ù Initial Spares Provisioning & Tooling (Optional).
Ù Spare Parts in Addition to Customer’s Initial Provisioning.
Ù Lease Engine Use (if Member).
Ù Transportation Costs.
• Firm Priced Repairs & Maintenance ... No Surprises.
• Availability Guarantee (Optional) ... GE Assumes Risks.
• Level Cost Distribution thru Major Overhaul.
• Priced by Operating Hour, Monthly or Quarterly Fee.
• Limited Agreements for AGT, Solar, Avon and TP&M (P&W).
Maintenance Programs can be Tailored to Fit your NeedsMaintenance Programs can be Tailored to Fit your Needs
Plant Service Agreements
GE Aero Energy ProductsA GE Power Systems Business
Summary
GE Power Systemse
Factory Packaging
•ISO 9001 Quality - Controlled Fabrication, Assembly andTesting of the Complete Unit
•Dependability - From Standardized, Field Proven Designs
•Reliability - From Full Load String Test Before Shipment
•Economy - From Lower Field Labor Costs and Faster Installation
• GE-PPI / NP Service Integration is CustomerFocused.
• Products & Services have Quantifiable Benefits.
• Multiple Options Available to Achieve Upgrades.
• Products Guaranteed with Risk Sharing Options.
• Flexible to Alternate Solutions.
• Single-Source for Engine, Controls, Package, &other Equipment.
• Service for GE & non-GE Equipment.
• New Products will be Matched to Customer Needs.
Our Goal is to be your Preferred Service ProviderOur Goal is to be your Preferred Service Provider
Aftermarket Services
