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01. HISTORY
02. ORGANIZATION
03. HUMAN MEANS
04. EQUIPMENT
05. MATERIALS
06. TECHNICAL MEANS
07. WELDING POSSIBILITIES
08. INTERNAL BORE WELDING (IBW)
09. QUALITY CONTROL & QUALITY ASSURANCE
10. ENGINEERING DEPARTMENT
11. DESIGN CODES
12. SOFTWARE
13. CERTIFICATES
14. APPROVALS
15. REFERENCES
2
Aguilar y Salas begins its activities as
manufacture and designer of stainless
steel equipments.
Aguilar y Salas moves to Barcelona
to a larger workshop 3500 m.
(37673 sq ft)
Aguilar y Salas starts manufacturing
equipments made out of titanium, nickel
special alloys and other materials.
Aguilar y Salas exports its first
equipments through an European
engineering.
Aguilar y Salas begins to work with the
petrochemical industry.
Aguilar y Salas opens a new plant in Les
Franqueses del Vallès. 23.000 m
(37673 sq ft) under roof. 10.000 m
(107639 sq ft) of facilities.
Aguilar y Salas develops a specific
production planning system:
MDM (Manufacturing Database
Management)
Aguilar y Salas opens a new plant in
Morocco. 5000 m (53819 sq ft) of facilities.
Construction of “Clean Area” with
1000 m (10764 sq ft) for special
equipments.
Aguilar y Salas is studing to install a new
plant with a strategical location.
2
2
2
2
Aguilar y Salas, s.a. staff is made up by more than 176 people
> 5 Senior Engineers
> 7 Technical Intermediate
> 25 Welders
> 2 EWE (European Welding Engineers)
> 14 Administration
> 6 Sales
> 8 Logistics
> 6 Quality Control
> 103 Production
Continued training and adaptation to new technologies and advances.
Heat Exchangers Stirred Reactors Columns Vessels
> Tubular Heat Exchangers
> Coil Heat Exchangers
> Trufin Type Finned Tubes Heat
Exchangers
> High and Low Presure &
Temperature Heat Exchangers
> Pasty Substances Heat
Exchangers
> Internal Bore Welded,
> Hairpin Heat Exchangers
> Double Plate Heat Exchangers
> Hiflux tubes Heat Exchangers
> Lined Reactors
> Tubular Reactors
> Outer Half Pipe Coil Reactors
> Inner Coil Reactors
> High Pressure and High
Temperature Reactors
> Bimetalic Reactors
> Stirred Reactors
> Lined and Cladded Reactors
> Distillation and Rectiflying
Columns
> High and Low Presure and
Temperature Columns
> Pressure Vessels
> Heated Vessels
> Mixing Vessels
> High Pressure Vessels
> Storage Vessels
> Dilution Vessels
> Isothermal Vessels
> Sterile Vessels
> Stainless Steels
> Heat - Resisting Steels
> Highly Alloyed Stainless Steel
> Duplex, Super Duplex
> Carbon Steels
> Low Alloy Carbon Steels
> Special Alloys (Inconel®, Hastelloy®, Monel®, Incoloy® etc.)
> CuproNickel, Copper Alloys
> Aluminium
> Nobles Metals (Nickel, Titanium, Tantalium, Zirconium)
> Clad Materials
Clean area Office
Facilities
> 23.000 m (247.570 sq ft) premises
> 10.000 m (107.640 sq ft) under roof
- Preparation
- Machining Area
- Assembly
- Clean Area (Nuclear and Special equipment)
- Office
Facilities 23.000 m Assembly area 10.000 m
2
2
2 2
Warehouse
Other Facilities
> Radiographic bunker
> Sand blasting area
> Warehouse
> Testing area
> Finishing (pickling and passivation)
> Pneumatic test zone (under construction) Radiographic bunker Testing area
External cranes Bridge crane 10t
Elevation Means
> 1 Bridge crane 50 tn
> 3 Bridge cranes 32 tn and 30 m (98 ft) span with 10 m
(33 ft) and 15 m (49 ft) height under hook.
> 2 Bridge cranes 20 tn and 30 m (98 ft) span
> 14 Bridge cranes 10 tn and 10 m (33 ft) span
Bridge crane 50t Bridge crane 32t
Water jet cutting machine Plate cutting shear
> State of the art Water Jet Cutting Machine (CNC)
with a capacity of 12 x 3.5 m ( 39.5 x 11.5 ft)
without thickness limitation.
> Bending cylinders up to 40 mm (1-1/2 inches) with
a maximum width of 3000 mm (10 ft).
> Thicker materials can be rolled subcontracted
nearby.
> Plate cutting shears.
> Folding machines.
> Bevelling machines.
> Profile bending machines.
> Half pipe coil profile shaping machine.
Water jet cutting machine Water Jet cutting control panel
Bending cylinder Radial drill
> Two 3500 x 1500 x 900 mm (138 x 59 x 35,5 in)
numerical control milling machine (CNC) for
machining, drilling and reaming tubesheets for heat
exchangers up to 5000 mm (196 in)
> Radial drills
> Lathes
> MillersNumerical control mlling machine
> GTAW, GMAW, FCAW, SMAW, SAW (single and twin arc), Submerged Arc Strip Cladding and Electro
Slag Strip Cladding welding proccess.
> Automatic GTAW and GMAW pulsated arc welding equipment.
> Columns for SAW and GMAW.
> Vacuum chamber for titanium and other exotic material welds.
> Welding head for tube to tube welds.
> 2 Weldings heads for tube to tube welds with inert chamber (for Ti applications).
> Automatic circle welding of nozzles ≥ 10 in to shell and heads.
> GTAW orbital and automatic welding equipment for tube-to-tubesheet welds.
> Automated installation for joining tubes to tubesheet exchangers.
GTAW orbital and automatic welding
equipment for tube-to-tubesheet welds.
Automatic column for GTAW & GMAW
weld oververlay inside nozzles ID ≥ 38
mm (1 ½ in).
Robot for tube-to-tubesheet welding
(under construction).
Strip 60 x 0,5 mm (TP347) 5 mm layer thickness (special flux)Electro slag strip cladding
Simulation with th robot fot tube-to
tubesheet welding.
General Information
> In order to avoid oxidation between the tube sheet and the tube, the tubes are welded gap less on the
rear side of the tubesheet of the Heat Exchanger.
> Orbital welding is the unique possibility to weld this type of weld seam design.
> With or without filler material.
Internal Bore Welding joint design examples
> Several types of weldings
> 2 EWE (European Welding Engineers).
> 5 Engineers .
> PMI, Hardness, Roughness, Ferrite check control, Dye penetrant, pressure and vacuum test performed by
A&S.
> Magnetic particles, gamma ray, X-radiographic, ultrasonic, TOFD and laboratoty testing subcontracted.
> PMI (Possitive Material Identification) performed by A&S using a portable NITON.
> Radiographic control of tube-to-tubesheet welds.
> Spectrotest (Portable Optic Spectrometer) subcontracted for check
> Helium leak test (up to 10-4 standard cc/sec).
NITON XLt Helium leak test Helium leak test
> 6 Project engineers.
> Mechanical design.
> Thermal design (design, rating and simulation).
> Nozzle loads using WRC or FEM.
> Wind and seismic calculations in accordance with international standards and Country Regulations.
> Fatigue calculations.
> Vibration analysis in Heat exchangers.
> ASME VIII Div. 1 & 2 – ASME I
> TEMA
> AD 2000 Merkblatt (German Code)
> CODAP 2000 (French Code)
> Rules for Pressure Vessel (Dutch Code)
> British Standard PD 5500
> EN 13445 (European Code)
> PED (Pressure Equipment Directive)
> API 605 & 660
> UBC / ASCE / IBC / NBC / AS ...
> Other Seismic & Wind Country Regulations (Spain, France, Germany, Brazil, CFE Mexico, etc)
> HTRI
> COMPRESS
> COADEPV Elite
> ASPENTECH
> ANSYS
> LANTEK
> AUTODESK
> HYPERMILL
- ASME Sect VIII Div. 1 & 2
- ASME UHX – Heat Exchangers
- TEMA Exchangers
- FEA Nozzle
- Nozzle/PRO- ASME Sect. VIII Div. 1 & 2
- British Standard PD 5500
- EN 13445
- Heat exchangers Thermal design
- Thermal and mechanical design
- ANSYS Workwench
- Design Modeler
- Fatigue Module
- LANTEK Flex3D 5X
- Autodesk AutoCAD
- Autodesk Inventor 3D
- OPEN MIND HyperMILL 5 AXIS
ERP Management Program (Enterprics Resource Planning) developed as control: Planning, Production, Management,
Sales, Purchasing, Technical Department, Quality Control, Planning, Production, Warehouse, etc..
PED 97/23/EC
Modules H & H1
Certificate number: 028
Since January 10, 2004
Expires: 31 November 2010
Lloyd’s Register
ISO 9001: 2008
L.R.Q.A.
Certificate number: SGI 3953527
Since September 1996
Expires: 30 September 2011
ISO 9001:2008
ASME Certification
SEC. VIII, DIV 1
Certificate number: 34.426
Since 2004
Expires: 9 March 2013
U2 - Stamp
ASME Certification
SEC. VIII, DIV 1
Certificate number: 30.150
Since 1995
Expires: 9 March 2013
U- Stamp
Approval of the manufacturing of
High pressure vessels and equipment.
Certificate number: TS2200637-2010
Since 2002
Expires: June 2014
Manufacture License Special Equipment
People’s Republic of China
The National Board of Boiler &
Pressure Vessel Inspectors
Since 2000
Expires: March 2013
NB
Sabic Engineering & Project
Management
SABIC
Certificate of Approval ARAMCO
with reference number:
107000039918
Since August 2006
V/C-V4558-05-3095L
ARAMCO
Takreer
Certificate number: 905841
Since 2000
Certificate of Approval KNPC
Since December 2006
V/C-V4558-05-3095L
TAKREERKNPC
SPANISH CUSTOMERS
End Users:
ADISSEO
AEMEDSA
ANTIBIÓTICOS
ARKEMA
ASHLAND CHEMICAL HISPANIA
ASTURPHARMA
AUXILIAR INDUSTRIAL
BASF
BAYER
BIEFFE MEDITAL
BILBAÍNA DE ALQUITRANES
BIOETANOL
BIOIBÉRICA
BOEHRINGER INGELHEIM ESPAÑA
BP OIL
CARBUROS METÁLICOS
CASALS CARDONA INDUSTRIAL
CEPSA
CEPSA QUÍMICA
CLARIANT PRODUCTOS QUÍMICOS
CRAY VALLEY
CRODA
DESTILACIONES BORDAS CHINCHURRETA
DOW CHEMICAL
DUPONT IBÉRICA
ERCROS
ESTEVE QUÍMICA
EVONIK DEGUSSA
FERRER INTERNATIONAL
FERTIBERIA
FMC FORET
GIVAUDAN IBÉRICA
GRUPO DSM
GRUPO GRIFOLS
I.F.F BENICARLÓ
IQA
KAO CORPORATION
KENIRA
KINSY
LABORATORIOS SERVIER
LABORATORIOS MIRET
LANXESS STRYRENICS
LUCTA
MAXAM
MERCK FARMA Y QUÍMICA
MOEH'S
MONTEFIBRE HISPANIA
NAVANTIA
PURAC BIOQUÍMICA
REPSOL PETRÓLEO
REPSOL QUÍMICA
ROQUETE LAISA ESPAÑA
SABIC
SENSIENT FRAGRANCES
SYRAL
SOLVAY
SUMITOMO -BAKELITE
TEXAPEL
UBE CORPORATION EUROPE
URQUIMA
VITATENE
Engineering:
ABENER
DISEPROSA
ECOLAIRE ESPAÑOLA
FLUOR
FOSTER WHEELER IBERICA
INITEC
INTECSA
SENER
TÉCNICAS REUNIDAS
TECHNIP IBERIA
INTERNATIONAL
End Users:
ANHYDRO
APOTEX
AIR LIQUIDE
AIR PRODUCTS
BASF AG
BAYER
BP
CELANESE
CT ENVIRONMENT UK
DSM RESINS FRANCE
DUPONT DE NEMOURS
DOW CHEMICAL
EMS-CHEMIE AG
EMS SERVICES
ENAP CHILE
EXHEAT
FERROSTAAL AG
FERTIAL
GULF PETROCHEMICAL INDUSTRY CO
HOVIONE
INVENTA FISCHER
INEOS
KEMIRA
KLÖPPER THERM
KÖRTING HANNOVER AG
LANXESS
NAMHAE CHEMICAL CORP
PEERLESS EUROPE LTD
PEMEX
PETROBRAS
PETROLEOS DEL PERU
REPSOL LA PAMPILLA
RVT RÜHR-UND VERFAHRENSTECHNIK
SOLVAY – BELGIUM
SABIC
SAMIR
SAUDI ARAMCO
SHELL
SONATRACH
Engineering:
AKER SOLUTIONS
BERTRAMS CHEMICAL PLANTS LTD
BUSS CHEMTECH AG
CAMBI
DEDERT CORPORATION
FLUOR
JACOBS ENGINEERING
KVAERNER PROCESS
LINDE AG
MESSO AG
MITSUBISHI HEAVY INDUSTRIES
SULZER CHEMTECH
TECHNIP
TOYO ENGINEERING CORP
UHDE GMBH
UOP LLC
WABAG