01 General Master Index for Tender

8/2/2019 01 General Master Index for Tender

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MASTER INDEX FOR TECHNICAL PART OFCOMPOSITE WORKS FOR GSU/C2+ RECOVERY

AT BCPL-LAKWA

(TENDER NO. 1209/T-518/10-11/AS/42)

TECHNICAL PART

SECTION I : SCOPE OF WORK

SECTION II : LIST OF JOB STANDARDS/DATA SHEETS

AND DRAWINGS

SECTION III : EIL STANDARDS & SPECIFICATIONS


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PART - A

SECTION I (SCOPE OF WORK)

Sl.

No.

Description Drawing/Document No.Rev.

No.

No. of

Sheets1. General scope of work and supply 6907-11N-52-47-GS-001 0 22. Scope of work and supply General Civil 6907-11N-52-47-SP-42 A 6

3. Scope of work and supply Structural 6907-11N-52-48-SP420 A 74. Scope of work and supply Piping 6907-11N-16-43-SW-06 A 16

5. Static Equipment input for Mechanical Works 6907-11N-16-46-SP-0001 A 86. Scope of work/ supply Rotating Equipment 6907-11N-52-45-SW-0042 A 67. Scope of work Packaged Equipment 6907-11N-16-44-SP-0042 A 6

8. Technical Specification for Electrical works 6907-11N-52-50-SP-42 0 149.1 General Information of Project

Instrumentation Department6907-11N-16-51-SP91

5

9.2 Special Information/ Instructions 6907-11N-16-51-SP92 49.3 Instrumentation input 6907/T-505/09-10/AS/42 2

SECTION II (LIST OF JOB STANDARDS/DATA SHEETS & DRAWINGS)

Sl.No. DescriptionDrawing/Document

No.Rev.No.

No. ofSheets

a) General Civil1. Overall Plot Plan, LAKWA 6907-11N-16-47-0003 6 12. Layout of Fire Water System 6907-11N-16-47-0402 0 13. Layout of Waste Water System 6907-11N-16-47-0405 0 1b) Structural

4. SubStation, Plan, Elevation & Sections 6907-11N-16-48-1-102 0 15. SubStation, Plan, Elevation & Sections 6907-11N-16-48-1-103 0 1

c) Piping6. Piping Material Specification 1209-6-44-0005-A2 0 147. Job Specification for Non Destructive Examination

Requirements of Piping1209-6-44-0016 0 20

8. Job Specification for Welding Specification Chartsfor Piping Classes

1209-6-77-0005 0 17

9. Addendum to technical notes for Flanges,Spectacle Blinds and Drip Rings & list ofAcceptable deviations

6907-6-44-0053-A1 0 2

10. Addendum to technical notes for pipes & list ofAcceptable deviations

6907-6-44-0051-A1 1 2

11. Equipment Layout of C2+ Recovery Unit 6907-11N-16-43-001 3 012. Job Specification for refurbishment of the existing

sacrificial type cathodic protection system6907-90-06-45-SP-01 0 5

13. Job specification for shop & field painting 6907-0642-PT-L07 0 47

d) Static Equipment

14.Equipment details for erection (Columns, Vessels,Heat Exch., Tanks & Filters)

6907-11N-16-46-EE-001 A 6

15.Equipment details for modifications & dismantling(Columns, Vessels, Heat Exch., Tanks & Bullets )

6907-11N -16-46-EE-002 A 4


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16.Equipment details for painting (Columns, Vessels,Heat Exch., Tanks & Filters)

6907-11N -16-46-EP-001 A 5

17. Equipment details for insulation (Vessels) 6907-11N -16-46-EI-001 A 4

18.Equipment details for insulation (HeatExchangers)

6907-11N -16-46-EI-002 A 3

19. Equipment details for fire proofing 6907-11N -16-46-EF-001 A 2

20. Scope of Work & Supply for Tank 6907-11N -16-46-SW-01 A 421. Technical Memorandum for Tank 6907-11N -16-46-TQ-01 A 3

22. Mandatory Requirements for Tank 6907-11N -16-46-TR-01 A 323. Vendor Data for Tank 6907-11N -16-46-VD-01 A 324. Job Spec. for Shop & Field Painting 6907-0642-PT-L07 0 47

25. MDS for 11-VV-013 6907-11-16-46-3021 1 226. MDS for 11-VV-014 6907-11-16-46-3022 0 2

27. MDS for 11-VV-015 6907-11-16-46-3023 1 228. MDS for 11-VV-016 6907-11-16-46-3044 A 2

29. Vendor G.A. Dwg. for 11-EP-012 BS592 1 130. Vendor G.A. Dwg. for 11-EP-014 BS593 1 131. G.A. Dwg. for cold box for 11-EP-012/014 ZTX002N01.000 0 2

32. Base Dwg for cold box for 11-EP-012/014 ZTX002N01.JC 0 1

33. Vendor G.A. Dwg. for 11-EP-015 BS596 1 134. Setting Plan/Sec. Dwg. for 11-EE-016 6907-11N-16-46-4026 0 335. Setting Plan/Sec. Dwg. for 11-EE-017 A/B 6907-11N-16-46-4036 D 3

36. Setting Plan/Sec. Dwg. for 11-EE-018 6907-11N-16-46-4037 0 2

37.MDS for Gas Dryers 11-GN-002 A/B (ExistingEqpt)

3030-00-16-46-3020 0 3

38. PDS for existing Gas Dryers 11-GN-002 A/B 6907-11-02-DS-1801 0 7

39. MDS for Demethaniser Column (11-CC-001) 6907-11N-16-46-3050 A 240. As built for Column 11-CC-001 (Existing Eqpt) 0-PV-310-00109 4 1

41.Demethaniser Column modification works(11-CC-001)

6907-11N-16-46-SP-0002 A 6

42. MDS for 051-CC-101 6907-051-16-46-3004 0 2

43. MDS for 051-CC-102 6907-051-16-46-3005 1 5

44. MDS for 051-CC-103 6907-051-16-46-3006 1 245. MDS for 051-VV-101 6907-051-16-46-3015 0 2



51. Vendor G.A. Dwg. for 051-EP-101A/B/C ZIN-171/80655 2 152. Erection procedure for 051-EP-101A/B/C 4404202241-EP-0001 0 253. Commissioning procedure for 051-EP-101A/B/C 4404202241-CP-0001 0 2

54. Setting Plan/Sec. Dwg. for 051-EE-102A/B 6907-051-16-46-4027 0 455. MDS for 051-EA-103 6907-051-16-46-3029 0 3

56. MDS for 051-EA-104 6907-051-16-46-3030 0 357. MDS for 051-EA-105 6907-051-16-46-3031 0 3

58. MDS for 051-EA-106 A/B 6907-051-16-46-3032 0 359. MDS for 051-TT-101 6907-051-16-46-3034 B 260. Data sheet for emergency vent (051-EV-1801) 6907-051-02-DS-2818 0 1

61. Nozzle orientation for 051-TT-101 6907-051-16-43-3105 0 162. MDS for 44-TB-01 A/B 6907-44-16-46-3035 0 3

63. Fireproof coating over insulated storage vessels 6907-0643-SP-FP-03 A 764. PDS for storage tank (44-TB-01 A/B) 6907-44-04-DS-1715 0 3

65. MDS for 28-VV-006 6907-28-16-46-3043 A 266. MDS for 44-TS-004 A/B/C (Existing Eqpt) 3030-44-16-46-3040 0 2


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e) Rotating Equipment67. Job Specification for Mechanical Erection & Pre

commissioning of Rotating Equipment6907-11N-52-45-SP-0010 A 5

68. Job Specification for Chain Pulley Block 6907-11N-52-45-SP-0020 A 369. Datasheet for Chain Pulley block (Typical) 6907-11N-CP-DS-0010 A 2

70. Vendor List for Chain Pulley Blocks 6907-11N-52-45-VL-0010

f) Packaged Equipment71. Job Specification & Data sheet for Air Conditioning 6907-11N-16-44-SP-42 A 15

72. SubStation, Plan, Elevation & Sections 6907-11N-16-48-1-102 B 1

g) Electrical73. Key single line diagram 6907-051-16-50-1001 0 1

74. Overall Area Classification. 6907-051-16-50-0002 0 175. Unit Area Classification. 6907-051-16-50-0003 0 1

76. Block Diagram - Fire Alarm 6907-11N-16-50-3301 A 177. Block Diagram - Plant Communication 6907-11N-16-50-3302 A 1

78. Hardware Data Sheet-HV SWBD 6907-11N-52-50-DS-2/01 A 3

79. Data Sheet HV/MV cable 6907-11N-52-50-DS-2/02 A 1

80. Data Sheet- Lighting Fixtures Schedule 6907-11N-52-50-DS-2/03 A 2

81. General Notes-Cabling BPCP Project 6907-156-16-50-4100 0 382. General Notes-Lighting BPCP Project 6907-156-16-50-4200 0 3

83.General Notes-Earthing and lighting protectionBPCP Project

6907-156-16-50-4300 0 3

h) Instrumentation84. NDT requirement of piping 6907-6-44-0016 0 20

85.Process datasheet of Variable area flowmeter(Rotameter)

6907-051-02-DS-23540 1

86.Perforated Tray/Ladder tray Supports and CableClamping details

7-52-0107/6907-11N-16-51-G-001

1/0 2

87. Moisture analyser installation sketch 6907-11-YA-SK-3201 0 1

88. Overall Instrument Cable Routing 6907-11N-16-51-0801 0 1

89. Instrument Cable Duct Layout GSU/C2+REC 6907-11N-16-51-0802 0 1

90. Installation Standards 6907-11N-16-51-IS-INDEX 0 44

91. Flow Instrument DP type Steam Service 6907-11N-16-51-IS02 0 1

92.Flow Instrument DP type Liquid &Cond.vap.service Integral Manifold Meter below

6907-11N-16-51-IS060 1

93.Flow Instrument DP type Liquid &Cond.vap.service Integral Manifold Meter below(2Tx)

6907-11N-16-51-IS070 1

94.Flow Instrument DP type Gas service Vertical LineIntg. Manifold Meter Above

6907-11N-16-51-IS170 1

95. Pressure Instrument Gas Service Meter above 6907-11N-16-51- IS31 0 1

96.Pressure Instrument Liquid & CondensateVapour Service Meter Below

6907-11N-16-51-IS32 0 1

97.Pressure / Level Instrument On Vessel MeterAbove (Inst. With One Leg Open to Atmos.) 6907-11N-16-51-IS37 0 1

98. Pressure Gauge Steam Service (On-Line) 6907-11N-16-51-IS41 0 1

99. Pressure Gauge Remote Meter Below 6907-11N-16-51-IS44 0 1

100. Pressure Gauge On Vessel Meter Above 6907-11N-16-51-IS45 0 1

101. Pressure Gauge On Vessel Meter Below 6907-11N-16-51-IS46 0 1

102. Diff. Pressure Instrument Dp-Type Meter Below 6907-11N-16-51-IS47 0 1

103.Diff. Pressure Type Inst. On Line Both Side Dia.Seal Type

6907-11N-16-51-IS48 0 1

104. DP-Type Instrument On Vessel Meter Below 6907-11N-16-51- IS49 0 1


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105. Diff. Pressure Gauge DP-Type (Meter Above) 6907-11N-16-51-IS52 0 1

106.Pressure Gauge In Cryogenic Service TempBelow -100 Deg C

6907-11N-16-51- IS56 0 1

107. Pressure Gauge Liquid /Gas Service (On Line) 6907-11N-16-51-IS60 0 1

108. Pressure Gauge Liquid/Gas Service (WN Flange) 6907-11N-16-51-IS61 0 1

109.Pressure Instrument Gas Service Meter

Above(WN Flange)

6907-11N-16-51- IS62 0 1

110.Pressure Instrument Liquid & Cond. Vap. ServiceMeter Below(WN Flange)

6907-11N-16-51- IS63 0 1

111.Pressure Gauge Remote- Meter Below (WNFlange)

6907-11N-16-51- IS76 0 1

112. Level Instrument Diaphragm Seal Type 6907-11N-16-51-IS65 0 1

113. Level Instrument DP type On Vessel Meter Below 6907-11N-16-51- IS66 0 1

114.Guided Wave Radar Level Instrument Side Side Connection

6907-11N-16-51-IS670 1

115. Level Gauge-Side-Side On Vessel 6907-11N-16-51-IS69 0 1

116. Level Gauge-Top Bottom connection 6907-11N-16-51-IS70 0 1

117. Level Gauge-Side-Side On stand pipe 6907-11N-16-51- IS71 0 1

118. Level Gauge-Top Bottom On stand pipe 6907-11N-16-51- IS72 0 1

119. Level Instrument DP Type on Standpipe MeterBelow

6907-11N-16-51-IS74 0 1

120.Diff. Pressure Instrument DP Type (On-Vessel)Cryogenic Service Temp Below -100 Deg C

6907-11N-16-51-IS57 0 1

121.Tubing Hook-Up Control Valve with SmartPositioner

6907-11N-00-16-51- IS81 0 1

122.Tubing Hook-Up Control Valve And SOV withSmart Positioner

6907-11N-00-16-51- IS82 0 1

123.Instrument Air Supply Distribution Scheme andMaterial Take Off

6907-11N-16-51-IS-91 0 1

124. Vendor List for Tube Fittings Annexure II 4

SECTION III (EIL STANDARDS & SPECIFICATIONS)

Sl.No.

DescriptionDrawing/Document

No.Rev.No.

No. ofSheets

a) General Civil1 Abbreviations, legends and equipment symbols. 7-65-0001 3 42 Catch basin (offsite) for depth 2.5m 7-65-0204 5 1

3 Grating details for catch basin (for both steel andgalvanized material)

7-65-0206 3 1

4 Details of rungs for manholes, valve pits, tanks, etc. 7-65-0211 3 1

5 Standard miscellaneous details for manholes. 7-65-0212 2 16 Conc. Bedding and encasement for pipes. 7-65-0213 3 17 Vents for manholes. 7-65-0219 3 1

8 Typical detail of bend pipe for manholes. 7-65-0230 2 19 Manhole type-10 for depth < 3m, ( < 500). 7-65-0260 3 1

10 R.C.C. pavement details. 7-65-0404 2 1

11 Details of anchor sleepers. 7-65-0415 3 112 Installation details of fire water hydrant. 7-65-0420 2 113 Installation details of water monitor or water cum

foam monitor, long range foam/water monitor.7-65-0421 1 1

14 Concrete sliding sleeper cast in-situ type-VI 7-65-0423 1 115 Concrete sliding sleeper cast in-situ type-VII 7-65-0424 2 1


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16 Concrete sliding sleeper cast in-situ type VIII 7-65-0425 1 1

17 Concrete sliding sleeper cast in-situ type-IX 7-65-0426 1 118 Concrete sliding sleeper cast in-situ type-X 7-65-0427 1 1

19Standard specification for earthwork for undergroundpiping.

6-65-0006 2 7

20Standard specification for classification of soil for

earth work in site grading

6-65-0016 2 6

21 Standard specification for concrete pavement. 6-65-0019 2 10

22Standard specification for underground and aboveground G.I. pipeline system (water services)

6-65-0027 3 5

23Standard specification for fabrication and laying ofunderground piping.

6-65-0030 3 11

24Standard specification for misc. civil & structuralworks for U/G piping & other civil works

6-65-0035 2 7

25Standard specification for underground sewer system- pre cast R.C.C. pipes.

6-65-0042 2 7

26Technical specification - civil and structural works -general scope.

6-68-0001 3 4

27Standard specification civil & structural works

materials.

6-68-0002 3 16

28Standard specification civil & structural worksearthwork.

6-68-0003 4 14

29Technical specification - civil & structural works -plain & reinforced cement concrete

6-68-0004 4 30

30Standard specification- civil & structural works -miscellaneous steel works

6-68-0008 5 12

31 Piping material specification 1209-6-44-0005 0 7

32Job specification for shop & field painting for BCPL,Assam

6907-0642-PT-L07 0 47

33Job specification for corrosion protection tape coatingfor underground pipelines.

6907-0642-CTTAPE-C10

0 14

34Inspection Test Plans

Mechanical works

6-82-1100 1 107

35Inspection Test PlansCivil, Structural & Architectural works

6-82-1700 1 65

b) Structural36 General Scope 6-68-0001 3 0437 Materials 6-68-0002 3 16

38 Earthwork 6-68-0003 4 1439 Plain and Reinforced Cement Concrete 6-68-0004 4 3040 Structural Steel Works 6-68-0006 5 2441 Miscellaneous Steel Works 6-68-0008 5 1242 Demolition and Dismantling 6-68-0012 3 06

43 Miscellaneous Items 6-68-0013 2 0844 Job Specification for Shop & Field Painting. 6907-0642-PT-L07 0 47

45 Std. Specification for False Ceiling, False FlooringUnderdeck Insulation & Partitioning.

6-75-0010 4 11

46Equipment Details for Fireproofing

6907-11N-16-46-EF-001

A 2

47 Fire proofing of structural steels 6-68-0033 6 12

48 Pedestal for Stair/Ladder 7-67-0008 5 0149 Lifting Hooks in Precast Slabs & Chequered Plates 7-68-0051 4 01

50 M.S. Rungs for Concrete Structures 7-68-0052 5 0151 Metal Insert Plates 7-68-0056 5 07


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52 Typical Cranking Detail of Rebar at Beam & ColumnJunctions

7-68-0062 4 01

53 Standard Rebar Shapes & Cut Length Computation 7-68-0101 4 0754 Adjustment of Stirrups at Beam Crossing 7-68-0102 3 0155 Standard Lap Length for Rebars 7-68-0106 5 01

56 Typical Grating Support 7-68-0202 5 01

57 Beam to Beam and Beam to Column connectiondetails 7-68-0211 4 01

58 Welding Symbols 7-68-0251 4 0659 M.S. Anchor Bolt Assemblies 7-68-0417 6 0760 Handrails 7-68-0501 6 08

61 Steel Stairs 7-68-0506 5 0662 Pipe Sleepers Cross-Over 7-68-0563 3 04

63 Cable Trench 7-68-0626 2 1764 Detail of Moment Connection for MC [ ] Column to

MC [ ] Beam7-68-0654 2 02

65 Typical Detail of Moment Connection with MBColumn to MB Beam

7-68-0660 1 04

66 Shear Connections welded type Beam to Beam 7-68-0689 1 04

67 Electroforged grating type-I & type-II 7-68-0697 0 0668 Aluminium panel false ceiling (tray type).

7-75-0043 3 01

69 Steel Ladder 7-68-0507 6 03

70 Steel Ladder Joint Details 7-68-0509 5 0471 Circular Platforms for Hot Vessels 7-68-0552 6 0872 Bracket details of Circular platform for Hot vessels 7-68-0553 6 05

73 Circular Platforms for Cold Vessels 7-68-0555 6 0574 Bracket details of Circular platform for Cold vessels 7-68-0556 5 03

75 ITPs for Civil, Structural & Architectural Works (ItemRate Contracts)

6-82-1700 1 65

76 Standard Quality Assurance Plan - ConstructionDivision (Item Rate Contracts)

6-82-6100 1 15

c) Piping

77Standard specification for Hot Insulation of vessels,piping & equipments

6-44-0002 5 53

78Standard specification for cold insulation of vessels,piping and equipment.

6-44-0003 1 32

79 Welding specification for fabrication of piping 6-77-0001 3 29

80Standard specification for fabrication anderection of piping

6-44-0012 3 13

81Standard specification for inspection, flushingand testing of piping systems.

6-44-0013 3 9

82Standard specification for application of torque andhydraulic bolt tension for flange joints

6-76-0002 1 28

83Standard specification for positive materialidentification (PMI) at construction sites

6-82-0002 1 8

84Inspection and Test Plans for ground works(Item Rate Contracts)

6-82-1500 1 16

85 Technical Notes for Pipes 6-44-0051 4 9

86Technical Notes for Flanges, Spectacle Blinds andDrip Rings

6-44-0053 4 7

87 Symbols of piping elements on drawings 7-44-0003 3 4

88 Details of Mitered elbow 7-44-0033 4 2


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89 Vent & Drains (On Lines 1.5 & Below) 7-44-0350 3 1

90 Vent & Drains (On Lines 2.0 & Above) 7-44-0351 3 191 Orientation of orifice taps 7-44-0352 3 192 Wells installation 1.5 dia taps 7-44-0353 3 2

93 Pressure tappings (PA, PG, PC, PT, PIC etc) 7-44-0354 3 1

94 Utility Hose Station 7-44-0401 3 1

95 Drip leg for steam lines 7-44-0403 3 196 Welding of pipe with different thickness 7-44-0476 3 1

97 Butt welding end preparation 7-44-0477 3 1

98 Fillet weld details 7-44-0478 3 199 Welding details for branch connections 7-44-0479 3 1

100 Butt weld details 7-44-0480 3 1

101 Butt weld details 7-44-0481 3 1

102 Welding detail for branch connections (Stub in) 7-44-0482 3 1

103 Branch connection (breaking into) 7-44-0483 3 1

104 Branch connection (Not breaking into) 7-44-0484 3 1

105Method of cutting and dimensions of fieldmanufactured concentric reducers

7-44-0485 3 1

106 Tolerances for fabrication 7-44-0486 3 1

107 Method of cutting & dimensions of fieldmanufactured eccentric reducers

7-44-0487 3 1

108Clearance requirements for orifice flange instrumentpiping

7-44-0504 2 3

109 Inspection & test plan for welded pipes 6-81-0002 2 6110 Inspection & test plan for valves 6-81-0004 3 8

111Inspection & test plan for forged, seamless andwelded fittings

6-81-0005 3 6

112Inspection & test plan for flanges, spectacle blinds &drip rings

6-81-0006 2 6

113 Inspection & test plan for bolting material 6-81-0007 1 5

114 Inspection & test plan for gaskets 6-81-0008 1 5

115

Specification for sacrificial anode cathodic protection

system for pipelines 6-51-0027 2 18116 Prepacked magnesium anode 7-51-0602 3 1

117 Test Station with Foundation Details 7-51-0604 3 1118 Test Station Connection Schemes 7-51-0605 3 4

d) Static Equipment

119Std. Specification for Boiler Quality Carbon SteelPlates

6-12-0011 6 6

120Std. Specification for Weldable Structural QualitySteel Plates

6-12-00144 5

121 Standard Spec. for Storage tanks 6-13-0053 4 24

122Standard specification for erection of equipment andmachinery

6-76-0001 2 22

123 Std. Specification for PMI at vendors works 6-81-0001 1 7

124Quality management system requirements frombidders

6-78-0001 0 7

125 Documentation requirements from contractors 6-78-0002 0 8

126 Documentation requirements from suppliers 6-78-0003 0 8

127Standard specification for hot insulation ofvessels,piping and equipments

6-44-002 4 53

128Standard specification for cold insulation ofvessels,piping and equipments

6-44-003 1 32

129 Standard specification for firebricks 6-79-03 0 5


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130 Earth connections 7-13-0001 5 1

131 Anchor chair 7-13-0002 5 1132 Drain outlet 7-13-0009 5 1133 Name plate 7-13-0012 3 1

134 Caged ladder for fixed roof tank 7-13-0010 5 1135 Still well for level transmitter 7-13-0022 3 1

136 Structural arrangement of cone roof - 2.5 m < dia

Documents

01 General Master Index for Tender