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DIAMOND P R O D U C T S MINI-GROOVER WITH 49HP DIESEL MODEL CG-2 January 2011 Part #1801244

01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

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Page 1: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

DIAMOND

P R O D U C T S

MINI-GROOVER WITH

49HP DIESEL

MODEL CG-2

January 2011

Part #1801244

Page 2: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

WARNING The engine exhaust from this product

Contains chemicals known to the State of California to cause cancer,

Birth defects or other reproductive harm.

Page 3: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Table of Contents

Frame Upright Assembly……….…………. 4 Lift Plate Assembly………………...……...… 20

Instrument Panel Assembly……………….. 5 Drive Wheel Sub-Assembly……...………..… 21

Control Lever Assembly……….………….. 6 Transmission Assembly………..…...………. 22

Control Grip Assembly…………..…….….. 7 Rear Drive Assembly………………...……….23

Fuel Tank Assembly………………………. 8 Manual Positraction Engagement Assembly… 24

Fuel Supply Assembly………………………9 PTO Assembly ………….……………..……. 25

Battery Assembly…………………………. 10 Engine Mount Assembly to Plate…………..... 26

Hydraulic Pump Assembly…………………11 Engine Mount Assembly to Frame…………... 27

Water Supply Assembly………………….. 12 Belt Drive Assembly………………...………. 28

Spray Bar Assembly……………..……….. 13 Transmission Jackshaft Assembly……..………29

Air Cleaner Assembly…………………...…14 Belt Guard Assembly……….………………. 30

Air Intake Assembly…………………...….. 15 Counterweight Assembly……….…………… 31

Depth Stop Assembly………………..……..16 Front Pointer Assembly……………………… 32

Hydraulic Cylinder Assembly………………17 Wiring Diagram……………………………… 33

Cutting Blade Shaft Sub-Assembly…………18 Quick Reference Service Filters / Belts………34

Blade Shaft Sub-Assembly…………….....…18 Warranty…………………………….….……. 36

Shaft Tach Gear Assembly…………………19

Page 4: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Frame Upright AssemblyITEM PART NO. QTY. DESCRIPTION

1 7500159 1 FRAME, CG-2, WELDMENT2 7600196-02 2 Handle Rod, 1.0 X 35.03 2500636 2 Handle Grip4 2501955 2 Handle Stop Grip5 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"6 7700105 1 COVER, REAR, LOUVERED, CG-27 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"8 6083000 2 Caster Assembly9 2900295 4 Flat Washer, 1" SAE

10 2901400 2 Hex Nut, 1-8

9

7

6

34

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9

1

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Page 5: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

1919 8

2

45

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6

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1011

14

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12

15 1716 18

7

919

Instrument Panel AssemblyITEM PART NO. QTY. DESCRIPTION

1 6013093 1 Gauge Panel2 2900021 10 Tap Screw, Pan Hd., #10-24 x 3/8"3 6010416 1 Tach/Hour Meter (VDO) Calibrated4 2500228 1 Throttle Cable, 60", Vernier5 2703194 1 Ignition Switch & Key6 2703192 1 Temperature Gauge, Pricol7 2700785 1 Alternator Light8 2700787 1 Oil Temperature Light9 2700786 1 Oil Pressure Light

10 7100243 1 EMO, CG-2, SUBASSY 2800461 1 Emergency Stop Button 2800462 1 Contact Block, N.C.

11 6010098 1 Switch Plate12 2801301 1 Toggle Switch, 32NT91-713 2500204 2 Plug, 1/2" Hole14 7400039 1 Battery Switch, CG-1

2800565 1 Battery Disconnect Switch 2800566 1 Face Plate, Battery Disconnect 1800846 1 Label, Battery Disconnect

15 6010101 2 Edge Trim16 7100244 1 Fuse Bundle, CG-2

2800388 1 Fuse Panel, 6 Circuit 2800389 6 Fuse, 10 Amp Red ATO/ATC

17 2900451 2 Cap Screw, Soc. Hd., #10-24 x 1-1/4"18 2900017 2 Lock Nut, #10-24 Nylon19 2700923 3 Light Bulb

5

Page 6: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

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2

Control Lever AssemblyITEM PART NO. QTY. DESCRIPTION

1 2501339 1 Rubber Support Mount2 2900153 1 Friction Washer, 3/8"3 2900474 4 Belleville Washer, 3/8"4 6010055 1 Friction Spacer5 6010319 1 Control Grip Assembly6 7800067 1 Lever Support7 7800070 1 Speed Lever8 2900473 1 Flat Washer, 3/8", USS9 2900018 1 Lock Nut, 3/8-16 Nylon

10 2900472 1 Cap Screw, Hex Flange Hd, 3/8-16 X 2"11 2900010 4 Lock Nut, 1/4-20 Nylon12 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"13 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"

6

Page 7: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Control Grip Assembly; #6010319ITEM PART NO. QTY. DESCRIPTION

1 2501280 1 Control Grip Body2 2501281 1 Control Grip Cover3 2500644 1 Plug, Rectangular4 2500694 2 Plug, 5/8" Hole5 2800372 1 Pushbutton Switch, Raise6 2800373 1 Pushbutton Switch, Lower7 2900453 1 Set Screw, Soc. Hd., M5 x 12mm8 2900452 1 Machine Screw, Oval Hd., #4 x 5/8"9 2800393 1 Harness, Hydraulic Pump

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Page 8: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Fuel Tank Assembly; #6010700ITEM PART NO. QTY. DESCRIPTION

1 2501784 1 Fuel Tank2 6010257 2 Fuel Tank Mount Bar3 2900022 8 Flat Washer, 5/16" SAE4 2900031 8 Lock Washer, 5/16" Split5 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4"6 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"7 3200206 1 Pipe Plug, 1/4" NPT8 2500649 1 Fuel Tank Cap9 2500205 1 Fuel Tank Grommet

10 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC11 3200091 1 Fitting, 1/4" F. JIC to 1/4" Push Lock12 6010103 1 Fuel Return Hose, 1/4" I.D. x 32"13 3200062 1 Hose Clamp #414 6010699 1 Fuel Supply Assembly

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9

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11

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Page 9: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

1

6

3

7

45

6

Fuel Supply Assembly; #6010699ITEM PART NO. QTY. DESCRIPTION

1 2501777 1 Fuel Valve w/Pick-Up2 2501215 1 Bushing, Rubber, Tank3 6010693 1 Fuel Supply Hose, 5/16" I.D. x 30"4 2501785 1 Filter, Diesel Fuel5 6013095 1 Fuel Line Hose, 5/16" I.D. x 4"6 3200062 4 Hose Clamp #47 2501434 1 Hose Clamp, 1/2" x 3/4" Wide

9

Page 10: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

6

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2

5

8

10

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37

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Battery Assembly; #7100239ITEM PART NO. QTY. DESCRIPTION

1 2800465 1 Battery, 12 Volt Group Size 242 6010016 1 Battery Pad3 6010017 1 Battery Top Brace4 6010344 2 Rod, 1/4-20 x 9-1/2"5 7800073 1 Battery Plate6 2900009 4 Flat Washer, 1/4" SAE7 2900010 4 Lock Nut, 1/4-20 Nylon8 2900022 3 Flat Washer, 5/16" SAE9 2900039 3 Lock Nut, 5/16-18 Nylon

10 2900019 3 Cap Screw, Hex Hd., 5/16-18 x 3/4"

10

Page 11: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

14

13

12

910

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1110

9

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8

Hydraulic Pump Assembly; #6010213ITEM PART NO. QTY. DESCRIPTION

1 2600070 1 Hydraulic Pump Unit2 2700321 1 Breather Cap3 3200120 1 Pipe Coupling, 3/8" NPT4 3200123 1 Pipe Nipple, 3/8" NPT x 2"5 3200115 1 Elbow, 3/8" O-Ring to 1/4" F. Pipe6 3200060 1 Hex Nipple, 1/4" NPT7 3200056 1 Flow Control Valve, 1/4" NPT8 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC9 2900014 2 Flat Washer, 3/8" SAE

10 2900006 2 Lock Washer, 3/8" Split11 2900047 2 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"12 3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC13 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock14 6010059 1 Clear Hose, 3/8" I.D. x 19"

11

Page 12: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Water Supply AssemblyITEM PART NO. QTY. DESCRIPTION

1 3202297 1 VALVE, BALL, 1/2", 2X FNPT2 3202298 1 PIPE, 1/2 FNPT TO GHT FEMALE3 3200155 1 Fitting, 1/2" M. Pipe to 3/4" M. Garden4 3200021 2 Fitting, 3/4" F Garden to 1/2" Hose Barb5 7600279 1 Water Hose, 60"6 7100230 1 SPRAY, BAR, CG-2, SUBASSY7 3202300 2 U BOLT, 1/4-20 THREAD

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13

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12

Page 13: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Spray Bar Sub-Assembly; 7100230ITEM PART NO. QTY. DESCRIPTION

1 7600251 1 PIPE, SPRAY, CG-22 3202046 1 ELBOW, PIPE, 1/2", 90 , SCH 403 2502263 8 NOZZLE, SPRAY, H1/4-80154 2504610 2 NOZZLE, SPRAY, H1/4-80305 3200155 1 Fitting, 1/2" M. Pipe to 3/4" M. Garden

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Page 14: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

10

3

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7

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1211

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9

Air Cleaner AssemblyITEM PART NO. QTY. DESCRIPTION

1 2501384 1 Air Cleaner Complete 2501386 1 Outer Primary Filter 2501387 1 Inner Safety Filter 2500239 1 Rubber Dust Ejector Boot

2 2501388 1 Pre-Cleaner with Clamp3 2500423 1 Restriction Indicator4 3200117 1 Close Nipple, 1/8" NPT5 2501385 2 Mounting Band, Polymer6 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4"7 2900031 4 Lock Washer, 5/16" Split8 2900022 4 Flat Washer, 5/16" SAE9 7700088 1 Bracket, Air Intake, CG-2

10 2900329 3 Capscrew, Hex Hd., M8 x 20mm11 2900006 3 Lock Washer, 3/8" Split12 2900473 3 Flat Washer, 3/8" USS13 2900341 1 Cap Screw, Hex Hd., M6 x 16mm14 2900024 1 Lock Washer, 1/4" Split15 2900009 1 Flat Washer, 1/4" SAE

14

Page 15: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Air Intake Assembly; #7100252ITEM PART NO. QTY. DESCRIPTION

1 2500669 2 Hose Elbow, 3" I.D.2 7600293 1 Hose, Air Intake, 3" ID X 10"3 6010559 2 Connector Tube, 3" O.D.4 6013118 1 Connector Tube, 2-3/4" O.D.5 3200197 6 Hose Clamp #52

5

5

1

5

3

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2

53

51

4

15

Page 16: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Depth Stop Assembly; #6010215ITEM PART NO. QTY. DESCRIPTION

1 6010097 1 Depth Stop Weldment2 2900665 4 Belleville Washer, 1/2"3 2900058 1 Flat Washer, 1/2" SAE4 2900239 1 Friction Washer, 1/2"5 6010095 1 Depth Stop Knob6 2900132 1 Roll Pin, 3/16" x 1-1/4"7 2900158 1 Yoke, 1/2-138 2900084 1 Lock Washer, 1/2" Split9 2900037 1 Hex Nut, 1/2-13

10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"11 2900004 1 Cotter Pin, 1/8" x 1"

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Page 17: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Hydraulic Cylinder AssemblyITEM PART NO. QTY. DESCRIPTION

1 2705371 1 Hydraulic Cylinder2 7500161 1 Ram Support Weldment, CG23 6010031 2 Cylinder Pin, 3"4 2900064 4 Hair Pin Cotter, 3/4"5 3200067 1 Cylinder Breather, 1/4" NPT6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC7 3200054 1 Hose Assembly, 32" Long8 2900047 4 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"9 2900014 4 Flat Washer, 3/8" SAE

10 2900018 4 Lock Nut, 3/8-16 Nylon

44

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5

7

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34

410

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98

3

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Page 18: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

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1

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4

DESCRIPTION1 2705403 2 BEARING, HEAD2 7100228 1 BLADE, SHAFT, CG-2, SUBASSY3 2900058 4 Flat Washer, 1/2" SAE4 2900105 4 Cap Screw, Hex Hd., 1/2-13 x 2-3/4"5 2900026 4 Lock Nut, 1/2-13 Nylon

Cutting Blade Shaft Sub-Assembly; 7100227ITEM PART NO. QTY.

Blade Shaft Sub-Assembly; #7100228PART NO. ITEM QTY. DESCRIPTION7600249 1 1 SHAFT, BLADE, CG-27600133 2 1 FLANGE, BLADE SHAFT, PC-1507600250 3 4 ROD, THREAD, .75-10, 18.75 LONG2704573 4 8 NUT, 3/4-10, GRADE 5, ZINC PLATED

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3

Blades for Reference Only

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Page 19: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Shaft Tach Gear AssemblyITEM PART NO. QTY. DESCRIPTION

1 6010230 1 Shaft Tach Gear2 7600292 1 Sleeve, Tach Gear, 1.44 - 1.75, CG-23 2800170 1 Magnetic Sensor w/Jam Nut

1

2

3

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Page 20: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

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45

67

89

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12

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11

Lift Plate Sub-Assembly; 7100229ITEM PART NO. QTY. DESCRIPTION

1 7500142 1 PLATE, LIFT, CG-2, WELDMENT2 6010581 2 Wheel Assembly, 8" Front3 2901245 2 WASHER, 1/2" USS4 2901108 2 WASHER, LOCK, 1/25 2900834 2 BOLT, HEX HEAD, 1/2-13 X 1.25L6 2501393 2 Wheel Cover Gasket7 6010536 2 Wheel Cover8 2901247 8 WASHER, SPLIT LOCK, #109 2901246 8 SCREW, 10-24 X 5/8"

10 2500158 2 Pillow Block Bearing 1-1/4"11 2900058 4 Flat Washer, 1/2" SAE12 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"

20

Page 21: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

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Drive Wheel Sub-Assembly; 7100231ITEM PART NO. QTY. DESCRIPTION

1 7600252 1 ROD, 1.25 X 32.75, AXLE2 2501357 1 Key, 1/4" Sq. x 2"3 2500158 2 Pillow Block Bearing 1-1/4"4 2500873 2 Wheel, 10" Rear with 2" Bore5 2500874 2 Trantorque Bushing, 1-1/4"6 7800064 1 GEAR, WHEEL, DRIVE, CG-1, MODIFIED7 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"8 2900084 4 Lock Washer, 1/2" Split9 2900058 4 Flat Washer, 1/2" SAE

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Page 22: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Transmission Assembly; #7100278ITEM PART NO. QTY. DESCRIPTION

1 2600068 1 Eaton Hydrostatic Transmission2 3200046 2 Fitting, 3/8" F. JIC to 3/8" Push Lock3 6010060 1 Oil Recirculation Hose, 3/8" I.D. x 9"4 2900143 1 Woodruff Key #61, 3/16" x 5/8"5 2900063 1 Woodruff Key #405, 1/8" x 5/8"6 2500150 1 Sprocket, #40 x 11 Tooth w/Setscrews7 2900083 1 Fender Washer, 1/4" x 1-1/4"8 2900024 1 Lock Washer, 1/4" Split9 2900082 1 Cap Screw, Hex Hd., 1/4-20 x 1/2"10 7800069 1 Lever11 2900058 1 Flat Washer, 1/2" SAE12 2900026 1 Lock Nut, 1/2-13 Nylon13 6010682 1 Transmission Pulley 5.5"14 2900142 2 Set Screw, Soc. Hd., 5/16-18 x 3/8"15 2500519 1 Cooling Fan, 7"16 2900038 4 Lock Washer, #10 Split17 2900448 4 Machine Screw, Hex Hd., #10-32 x 1/2"18 2900567 1 Flat Washer, 5/16" USS19 2900031 1 Lock Washer, 5/16" Split20 2900019 1 Cap Screw, Hex Hd., 5/16-18 x 3/4"21 2900035 4 Cap Screw, Hex Hd., 3/8-16 x 3"22 2900014 4 Flat Washer, 3/8" SAE23 2900018 4 Lock Nut, 3/8-16 Nylon24 3200062 1 Hose Clamp #425 6010059 1 Clear Hose, 3/8" I.D. x 19"

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2124

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Page 23: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Rear Drive Assembly: #7100240ITEM PART NO. QTY. DESCRIPTION

1 7100278 1 Eaton Transmission Assembly2 7800072 1 Transmission Platform3 2900006 4 Lock Washer, 3/8" Split4 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"5 2900023 3 Cap Screw, Hex Hd., 1/4-20 x 5/8"6 2900024 3 Lock Washer, 1/4" Split7 2900009 3 Flat Washer, 1/4" SAE8 6010671 1 Chain Guard9 2500149 1 QD Bushing, SDS x 3/4" w/Fasteners

10 6010069 1 Chain, #40 x 56 Pitch11 2500148 1 Sprocket, #40 x 45 Tooth12 2500159 2 Pillow Block Bearing, 3/4"13 6010664 1 Transmission Jackshaft 18T14 6048229 1 Key, 3/16" Sq. x 1-1/4"15 2504025 1 V-Belt, AX-3316 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2"17 2900058 2 Flat Washer, 1/2" SAE18 2900026 2 Lock Nut, 1/2-13 Nylon

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Page 24: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Manual Positraction Engagement AssemblyITEM PART NO. QTY. DESCRIPTION

1 6085101 1 Positraction Engagement Weldment2 2502135 1 Acme Threaded Rod, 3/4-6 x 11"3 2500007 1 Set Collar, 1/2" with Set Screw4 2900665 6 Belleville Washer, 1/2"5 2900058 1 Flat Washer, 1/2" SAE6 2900239 1 Friction Washer, 1/2"7 6010095 1 Knob8 2900056 2 Set Screw, Soc. Hd., 1/4-20 x 1/4"9 2900014 2 Flat Washer, 3/8" SAE

10 2900018 1 Lock Nut, 3/8-16 Nylon11 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"

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Page 25: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

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23

24

(Includes #20 - #23)Hub Unit #6010772

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1716

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15

13

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118

6

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21

22

25

PTO Unit #6010771(Includes #5 - #19)

PTO Assembly; #6010770(Includes Items #1 - #23)

ITEM PART NO. QTY. DESCRIPTION1 6010352 1 Inner Ring Support2 2900223 11 Cap Screw, Hex Hd., M10 x 30mm3 2900321 11 Lock Washer, M10 Split4 2501983 1 Seal, 2" x 2-5/8" x 5/16"5 2900621 8 Cap Screw, Hex Hd., 3/8-16 x 7/8"6 2501717 1 Shaft Support Sleeve7 2501984 1 Seal, 1" x 1-1/4" x 1/8"8 2500751 1 Seal, 1-3/4" V-Ring9 2501722 1 Sheave, 4" x 11 Groove

10 2501719 1 Bearing Retainer Plate11 2501998 1 Grease Slinger Disc12 2900624 6 Machine Screw, Hex Hd., #6-32 x 3/8"13 2501986 5 Ball Bearing, 40mm x 68mm x 15mm14 2501747 4 Shim, 40mm x 50mm x 0.1mm15 2900654 1 Bearing Lock Nut, 1-9/16"-1816 2501720 1 Splined Drive Shaft17 2501985 1 Grease Disc18 2900954 6 Cap Screw, Hex Hd., 3/8-24 x 7/8"19 2900062 1 Grease Fitting, 1/8" NPT20 2501721 1 Coupling Hub21 2900633 6 Cap Screw, Hex Hd., M10-1.0 x 50mm22 2501714 1 Seal, 1" x 1-1/2" x 1/4"23 2501670 1 Hubbard Plug, 1-1/8"24 2701276 1 Flywheel, Deutz Engine25 2702756 2 Cap Screw, Hex Hd., M10-1.0 x 40mm

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Page 26: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

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Engine Mount Assembly to Engine PlateITEM PART NO. QTY. DESCRIPTION

1 2600580 1 Engine, 49HP, Deutz Model D2011L03i2 7500160 1 Engine Mount Plate, CG-23 2900509 2 Cap Screw, Hex Hd., 1/2-20 x 4"4 2900080 2 Cap Screw, Hex Hd., 1/2-13 x 3-1/2"5 2900084 4 Lock Washer, 1/2" Split6 2900058 4 Flat Washer, 1/2" SAE

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Page 27: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Engine Mount Assembly to FrameITEM PART NO. QTY. DESCRIPTION

1 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"2 2903139 2 Cap Screw, Hex Hd., 3/4-10 x 2-1/2"3 2900058 6 Flat Washer, 1/2" SAE4 2900003 2 Flat Washer, 3/4" SAE5 2900037 2 Hex Nut, 1/2-136 2900467 4 Lock Nut, 3/4-10 Nylon7 2900476 2 Swivel Pad Nut, 3/4-108 2900480 2 Tap Bolt, Hex Hd., 3/4-10 x 6"

6

1 34

2

31

24

65

7

8

27

Page 28: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

3

1

2

4

Belt Drive AssemblyITEM PART NO. QTY. DESCRIPTION

1 2502668 1 V-Belt, AP-562 2503416 2 Banded Belt, 5/3V/600 - 5 Strand3 6010287 1 Sheave, 7.6" x 10 Groove QD Style4 2506550 1 Bushing, QD, SF 1-7/16"

28

Page 29: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Transmission Jackshaft Assembly; #6010695ITEM PART NO. QTY. DESCRIPTION

1 6010667 1 Jackshaft Pivot Housing2 6010666 1 Idler Jackshaft3 2501743 5 Ball Bearing, 20mm x 42mm x 12mm4 2501748 4 Retaining Ring, 42mm Internal5 6048229 2 Key, 3/16" Sq. x 1-1/4"6 2500455 2 Pulley, 4" Single Groove w/Setscrews7 2900669 1 Shoulder Bolt, 20mm x 90mm (M16)8 6010685 2 Bearing Spacer, 1/4"9 2900002 1 Flat Washer, 5/8" SAE

10 2900670 1 Lock Nut, M16 Nylon

4

6

3

2

3

16

10

9

5

8

8

7

4

4

3

4

29

Page 30: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

3

1

8

2 3

4

5

6

7

43

2

43

2

43

22

4

Belt Guard AssemblyITEM PART NO. QTY. DESCRIPTION

1 7700099 1 Belt Guard, CG-22 2900473 7 Flat Washer, 3/8" USS3 2900006 7 Lock Washer, 3/8" Split4 2900005 7 Cap Screw, Hex Hd., 3/8-16 x 1"5 6010768 1 Swing Cover Plate with Label6 2900252 1 Belleville Washer, 5/16"7 2900246 1 Shoulder Screw, 5/16" x 1/4" (1/4-20)8 2900010 1 Lock Nut, 1/4-20 Nylon

30

Page 31: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

2

1

3

4 5

Counterweight AssemblyITEM PART NO. QTY. DESCRIPTION

1 7600285 1 COUNTERWEIGHT, MAIN, CG-22 7600286 1 COUNTERWEIGHT, LEFT SIDE, CG-23 2900106 4 Cap Screw, Hex Hd., 1/2-13 x 2"4 2900084 4 Lock Washer, 1/2" Split5 2900058 4 Flat Washer, 1/2" SAE

31

Page 32: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Front Pointer Assembly; #6010540ITEM PART NO. QTY. DESCRIPTION

1 6010541 1 Front Pointer Frame2 6011152 2 Front Pointer Arm3 6013025 1 Front Pointer Rod4 2500740 1 Pointer Cap5 2501409 1 Wheel, 6"6 2500007 2 Set Collar, 1/2" with Set Screw7 2900105 2 Cap Screw, Hex Hd., 1/2-13 x 2-3/4"8 2900026 2 Lock Nut, 1/2-13 Nylon9 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"

10 2900033 4 Hex Nut, 3/8-1611 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"12 6013159 1 Pointer Lanyard

32

Page 33: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

33

Page 34: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

DP Part Number Description Maufacturer's Part Number

2701775 Engine Oil Filter (Deutz #1174416)2701339 Fuel Filter (Deutz #1174482)2501785 In-Line Fuel Tank Filter (Wix #33007)2501386 Outer Primary Air Filter (Donaldson #P827653)2501837 Inner Safety Air Filter (Donaldson #P829322)2503416 Blade Shaft Belt Set (Gates #5/3VX600)2504025 Eaton Transmission Belt (Gates #AX33)2502668 Engine to Jackshaft Belt (Gates #AP56)

Quick Reference Service Filters / Belts

34

Page 35: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

Notes

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35

Page 36: 01 Frame Upright Assy - Sheet1 · 2800462 1 Contact Block, N.C. 11 6010098 1 Switch Plate 12 2801301 1 Toggle Switch, 32NT91-7 13 2500204 2 Plug, 1/2" Hole 14 7400039 1 Battery Switch,

333 Prospect Street, Elyria, Ohio 44035 (440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689

www.diamondproducts.com Printed in U.S.A. #1801244

EQUIPMENT AND PARTS WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.