OPERATIONAL CONTROL GUIDEMS. L. SASAKI MR. R. ULATAN

EQUIPT. DESC. BENCH GRINDER

SECTION MAINTENANCE ILLUSTRATION/PICTURE : page 1/1

PROCESS EQUIPMENT OPERATIONAL CONTROL DETAILS

1. Materials / Process - Bench Grinder Machine (see illustration 2).

Preparation a. Prepare necessary materials.

b. Ensure that the user's manual of this machine is clearly understood

before the start of operation.

2. Machining - Switch on and set-up the machine.

a. Wear appropriate PPE's (see illustration 1). mask,eye protection,gloves,apron,safety shoes

b. Prepare all necessary materials for the process.

c. No matches/lighters & cellphones are brought inside the working area

to avoid fire and/or other possible accidents.

d. Ensure that the materials (cleaning agent, etc.) to be used does not MSDS

contain any hazardous substances.

e. Never touch the movable (grinding wheel) parts of the machine to

avoid cut and other possible accident. Observe proper distance

of finger from the machine to avoid burn due to spark and eye irritation

due to dust particle. (see illustration 2.a).

Note : Properly dispose dust particle accordingly.

f. Perform cleaning / preventive maintenance as scheduled to avoid PPE's, tools & other cleaning materials

machine breakdown that may cause injury or accident to employee

and contamination to environment.

e. Ensure that there will be no oil (and other chemical) spillage when

operating the machine. In case of spillage, immediately take action.

Use saw dust / rug to contain the spill to avoid accident and

contamination.

f. Dispose the contaminated rug/saw dust properly. Observe proper

waste segregation (refer to Waste Segregation Guidelines).

CONTROL NO :

OCG-001 Initial issue. DCC STAMP:

PERSONAL PROTECTIVE EQUIPT (PPE) / other necessary materials

REMINDERS / SPECIAL INSTRUCTIONS :

PREPAREDCHECKEDAPPROVED

REVISION DETAILS:

REVMARK DESCRIPTION DATE :APPROVED BY :ISSUED BY :

R. ULATAN MS. L. SASAKI 06/13/100

1

ensure proper wearing appropriate PPE's

2

2.a

proper distance of finger from the grinding

machine

ZPI-AD.Form-035.R0

MR. R. ULATAN

BENCH GRINDER

page 1/1

PREPARED

proper distance of finger from the grinding

machine

ZPI-AD.Form-035.R0

OPERATIONAL CONTROL GUIDEY. IIMURA AMOR

EQUIPT. DESC. PAINTING & OVEN PROCESS

SECTION PAINTING SECTION ILLUSTRATION/PICTURE : page 2/2

PROCESS EQUIPMENT OPERATIONAL CONTROL DETAILS

(cont. # 3) e. Observe proper distance of spray from the operators face to avoid

Spray Process any possible accident (illustration 5).

f. Always face the water curtain when spraying to avoid paint dust from

getting into operator's skin and environment.

Note : Immediately wash irritated eye (in "eye wash station" in the area) - eye wash station / basin of water

in case of accidental splash of paint into the eye during spray

process.

4. Oven Process Oven Machine (see illustration 8)

a. Wear appropriate PPE's (see illustration 6). - gloves, eye goggles, apron, long sleeve,

b. Observe proper operating of Oven Machine (see illustration 7). mask

(refer to Work Instruction for safe operation of Oven Machine)

1. Avoid direct contact of skin to the machine

(sample indications of hot surfaces - see sample in illustration 8).

CONTROL NO :

OCG-010 Initial issue. DCC STAMP:

PERSONAL PROTECTIVE EQUIPT (PPE) / other necessary materials

REMINDERS / SPECIAL INSTRUCTIONS :

PREPAREDCHECKEDAPPROVED

REVISION DETAILS:

REVMARK DESCRIPTION DATE :APPROVED BY :ISSUED BY :

AMOR Y. IIMURA 04/07/050

8

parameter

safety precaution - HOT SURFACE

Oven Machine

appropriate PPE's in oven machine operation

operating oven machine

7

6

5manual spray process

appropriate PPE's in manual spray operation

ZPI Philippines, Inc. Form-386.R0

AMOR

PAINTING & OVEN PROCESS

page 2/2

PREPARED

appropriate PPE's in oven machine operation

operating oven machine

6

Form-386.R0