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001 BET Inhalt GB 200609 - · PDF fileFORMWORK TECHNOLOGY STAIR FORMS ... conveyor for the transport of formwork material 008_BET_RLM_GB_200609 ... GB_200609 PLOTTING Plotter detail

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Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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PRODUCT RANGECONTENTS

COST-EFFECTIVE CONSTRUCTIONS

ROTATION PLANT

PRODUCTION PREPARATION / PRODUCTION CONTROL

PALLET AND TRANSPORTATION DEVICES

DEMOULDING

CLEANING OF ROTATION PALLETS

CLEANING OF FORMS

PLOTTING

SHUTTERING

SPRAYING

COMBI-MACHINES

REINFORCING

CONCRETING

COMPACTING

STORING/CURING

TRANSPORT TO STORAGE AREA

STORAGE AREA

DOUBLE WALL PRODUCTION TECHNOLOGY

HOLLOW-CORE FLOORS PRODUCTION TECHNOLOGY

LINE MANUFACTURE

SMOOTHING TECHNOLOGY

TILTING TABLES

FORMWORK TECHNOLOGY

STAIR FORMS

SPECIAL MACHINES

FORMWORK ACCESSORIES

OPERATIONAL PROCEDURESFOR THE PREPARATION OFTHE ROTATION PALLET

OPERATIONAL PROCEDURES TO PREPARE THE REINFORCE-MENT: UNWINDING, LENGTHS CUTTING, WELDING, BENDING

PRODUCTION OF FRESH CONCRETE AND TRANSPORT BYTHE MIXING UNIT

Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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COST-EFFECTIVE CONSTRUCTIONSIS THIS ALSO YOUR OBJECTIVE?

WE HAVE AN EXTENSIVE RANGE OF SERVICES

We offer:

■ Practice-orientated planning from individual houses via highrise buildings to complete districts.

■ Delivery, assembly and commissioning of complete concrete prefabrication factories – from small factories to large computer-controlled plant.

■ Guidance in the realisation of top quality building projects using precast concrete parts.

■ Support for the customer all along the way – from the profitability calculation to the turnkey delivery of your building project.

■ Modernisation of your existing concrete factories.■ Convincing German know-how and a successful

co-operation as master planner and experiencedsupplier of machine systems.

!Your advantages:

■ Modern building planning in conjunction with your local architect.

■ Cost-effective production methods supported by German know-how.

■ German experts supplied by us to train and support your employees.

■ Your future building projects will be prefabricated in the concrete works – resulting in:

- high-quality production independent of weather - low-cost production due to supervision and

guidance of staff- less material and shorter building time required

!

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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CUSTOMER REQUIREMENTS PRODUCTION ASSEMBLY

We guarantee a complete package including the whole range of carefully matchedcomponents as well as services from the source – and this is the key to your success!

For more detailed information take a careful look at our technical description of theconcrete precast parts building system.

Facade elements in sandwich design

Facade elements in sandwich design with clinker facing Facade elements in sandwich design with facing in exposedaggregate concrete

Facade elements in sandwich design

EXAMPLE OF A P LANT LAYOUT

Our team of experts always makes every effort tofulfil your individual requirements. After detaileddiscussion, our technical department will design alayout plan for you without any obligation on yourpart.

Rotating plant serve as efficient production of pre-cast floors, double and solid walls.

PRECAST FLOORS DOUBLE WALLS SOLID WALLS

Reversing Smoothing Curing/storing Demoulding/taking up

Transport to external storage areaCompacting

Mixing plant Concreting Reinforcing Moulding Cleaning and oiling Storage

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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ROTATION PLANTOptimum efficiency at all stages

Example of solid part production

OPERATING SEQUENCESIN A PRECAST CONCRETE WORKSThe following digagram of operational procedures shows the complexity of a precast concrete works.

PREPARATION OF PRODUCTION/CONTROL OF PRODUCTION SYSTEM

PRODUCTION

MOBILE PALLETS/TRANSPORT DEVICES

DEMOULDING

CLEANING

PLOTTING

SHUTTERING

POSSIBLE COMBINATIONS

REINFORCING

CONCRETING

COMPACTING

CURING/STORING

TRANSPORT TO STORAGE AREA

STORAGE AREA

CAD-SUPPORTED CONSTRUCTION

PROCESS PLANNING AT THE PC

AUTOMATION CONCEPT BYCONTROL TECHNOLOGY

003_BET_PUA_GB_200609.qxd 11.10.2006 13:28 Uhr Seite 2

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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PREPARATION OF PRODUCTIONBest production quality and optimum economicalresults can only be achieved in the long run if pro-duction processes are safe and functionally linked.

With the choice and processing by a correspondingCAD concrete part programme the way of the con-crete part in a concrete works starts.

Besides production these data are useful for invoicing and costing as well as for production control.

Electronic data processing supported production preparation 3-D building ground plan

The CAD system does:

■ Calculation of concrete parts■ Calculation of the reinforcement■ Positioning on rotation pallet ■ Making of wiring plan and layout■ Showing the position of the wall joints and connections■ Showing the crane location in the building area ■ Showing the arrangement of open areas, doors,

windows, junction boxes etc.

!For the generation of manufacturing data, ground plans can be made out, as, forexample, for

■ blocks of flats ■ super markets■ hotels ■ public buildings■ offices ■ industrial halls …

!

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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PREPARATION OF PRODUCTION/PRODUCTION CONTROLAutomation scheme - The master computer

Planning and programming of the control

Fabrication and installation

of the control

CAD-system

Transponderread station

localperiphery

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Fieldbus systems/Interbus/Profibus

Master computerWindows NT Server

AVERMANN

Automaticconcrete distributor

PLCconcrete distributor

PLCHBA/stacking gantry

PLCauto reverser

PLCrotation PLC cleaning machine

for spacers

Rotation and storagemanagement

Shuttering robot/calibration unit

CAD-data Modem Modem

Remote maintenance

The control technique, as core of each plant, isdeveloped and manufactured, mounted and surren-dered ready for use by AVERMANN experts.

Here both Siemens automation systems and com-puter-controlled communication systems are used.Software updating is effected by data transfer, e.g.by modem.

Control technique of a rotation plant with master computer

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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Examples of mobile pallets:

MOBILE PALLET/PALLET TRANSPORT DEVICESThe mobile pallet is a means of transportation for floor slabs, double walls, solid parts or special parts withinthe rotation plant.

Recommended dimensions:Components Production width Production length

floor slabs up to 2.5 m 8.0 up to 14.5 m

hollow-core floors up to 2.5 m 8.0 up to 14.5 m

solid walls up to 2.5 m 8.0 up to 14.5 m

double walls up to 3.0 m 8.0 up to 12.5 m

solid walls 3.0 up to 4.5 m 8.0 up to 12.5 m

sandwich walls 3.0 up to 4.5 m 8.0 up to 12.5 m

special parts 3.0 up to 4.5 m 8.0 up to 12.5 m

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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AVERMANN pallet transport devices are used formoving and an exact positioning of mobile palletsboth in longitudinal and in transversal direction.

According to the plant layout different transportsystems are used:

LONGITUDINAL - transport direction by meansof support rollers and friction wheel drive

TRANSVERSAL - transport direction by means oftransversal transport device

LONGITUDINAL AND TRANSVERSAL - directionby means of central moving platform

Support rollers with friction wheel driveLowerable support roller

Transversal transport device

Central moving platform

PALLET TRANSPORT DEVICES

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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Arrangement of wall elements in a pallet rotationplant with tilting station for vertical transportation ofconcrete parts.

Tilting station with mounted concrete element Tilting station (back side)

Tilting station with pallet passage in tilted position for rotation optimisation

DEMOULDING

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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DEMOULDINGEfficiency and gentle removal of finished concreteparts by AVERMANN lifting devices.

Lifting devices for floor-panels, double walls or incombination are used crane-connected.

Lifting of hollow-core floors

Lifting of slab girders

Lifting of slabsHorizontal lifting of double walls

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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CLEANING OF MOBILE PALLETSClean work spaces on the mobile pallet are a deci-sive quality factor for the production of precast con-crete parts.

The combination of horizontally and vertically arran-ged corrugated wire brushes or plastics brushes inconjunction with a scraping device guarantee thesuccess desired.

Mobile cleaning machine

Cleaning machine in bridge design

Detailed view of sideform- and surfacebrush

Combi-machine for cleaning and spraying

Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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CLEANING OF FORMSCleaning machine for formworkmaterialTime-saving and material-gentle cleaning of formprofiles and magnets.

Corresponding conveying systems are used for thetransportation of the formwork material from theconcrete part lifting area to the moulding area andguarantee an efficient production process.

Sizes and shape of the conveying device aredesigned according to the respective requirements.

Cleaning machine for solid part forms

Roller belt conveyor for formwork material with length-identification Roller belt conveyor for the transport of formwork material

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Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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PLOTTING

Plotter detail

Stationary plotting unit

Extraordinarily time-saving by direct use of availableCAD data for positioning the concrete parts on themobile pallets.

Thus also complex element geometries includingmounting parts can be depicted exactly.

AVERMANN calibration machines are characterisedby high accuracy and reliability.

Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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SHUTTERINGUsing the latest magnetic technology. In combination with steel or wooden forms all concrete part geome-tries can be moulded manually.

Formwork material storageThis is for a clearly and according to sizes arranged and a readily available storage of the cleaned formworkmaterial.

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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SHUTTERING ROBOTCorresponding to the CAD data the shuttering robotsets the formwork for the concrete element withinseconds and accurate to a milimeter.

Moreover, irregular element geometries such ascurves, circular arcs and the like are registered by anintegrated plotting system.

By using the AVERMANN shuttering robot for theproduction of floor-panels and wall elements a highautomation level can be achieved.

Using special formwork profiles with integratedmagnetic system make short cycle times possible.

Shuttering robot - overview

Shuttering robot positioning spacers

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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SPRAYINGBy automatical, evenly thin application of releasingagent on the rotation pallet the preconditions for anoptimum concrete part surface are achieved.

Spraying device (Schmidhäuser)

Mobile oiling machine with bridge under-carriage

Stationary spraying machine

Mobile oiling machine with floor under-carriage

AVERMANN spraying machines can be characteri-sed by their environmental-friendly, reliable function.

The spraying machines can be used universally inrotation plant, lane- or tilting table production.

Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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COMBI-MACHINES

Combi-machine for cleaning and spraying Combi-machine for cleaning/plotting/spraying [R/P/E]

Combi-machine for cleaning/plotting/spraying [Q/R/P/E] and handling of side spacers

Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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REINFORCINGMachines and systems for the processing of reinforcing steel

Straightening and cutting machines for reinforcing steel off coil Ø 6 mm - 16 mm with quick diameter change over.

Automatic reinforcement station with laying robot for line and cross wires and lattice girders (for floor-elements, double wall and solid wall).

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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Flexible mesh welding machine Placing systems for line and cross wires (for floor-panels)

Systems for processing lattice girders

Lattice girder welding machine

Fully automatic lattice girder cutting machine

REINFORCING

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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CONCRETINGAn important factor for the production of precastconcrete parts is the exact dosing and spreading offresh concrete.

AVERMANN concrete distributors daily fulfil thehighest demands owing to their tailor-made machinecharacteristics.

No matter whether in manual or automatic mode,any kind of concrete quality can be processedvariably.

Concrete distributor in fully portal design

Concrete distributor infully portal design with transversal carriageConcrete distributor in bridge design with transversal bucketdrive

Concrete distributor in semi-portal design with two separate buckets

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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Concrete distributor in special designConcreting in the entire hall area by semi-automatical coupling to a two-girder bridge crane, which can beused as hall crane after the concreting procedure (flexibly).

Flexible concreting by means of belt discharge in a bridge girder construction.

Crane-connected concrete distributor with radio remote controlCrane-connected concrete distributor with driver’s cab

Concrete distributor with belt dischargePhoto detail - Belt discharge withdischarge widths adjustment

CONCRETING

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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AVERMANN Concrete bucket

The inexpensive start for mechanical concretedischarge.

CONCRETING

An alternative for normal discharge or for the pro-cessing of self-compacting concrete (SCC).

Concrete bucket with electromotive undercarriage

Concrete bucket with telescopic guiding rod and fork lift retainer Concreting device with crane stabilizerand interchangeable container

Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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AVERMANN vibration technology guarantees a homogenous compaction of fresh concrete.

The continuous development of compacting stations combined with adjustable frequency technologyenables an optimum exposed concrete quality and a simultaneous reduction of the noise level.

COMPACTING

Vibration trestle

Digital display

AV vibrator in section

Compacting station

Components of compaction technology:

Junction box with group switches

Static frequency converter

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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COMPACTINGAVERMANN vibration compactor

NEW: Noise level below 70 dB/A!

AVERMANN vibration compaction technology wasdeveloped for low-noise compaction of precastconcrete parts on mobile pallets.

The frequency controlled drives guarantee a brilliantexposed concrete quality with minimal noise deve-lopment.

AVERMANN vibration compactors combined with high frequency technology are preferentially used with adifferent product range.

With mobile pallet Without mobile pallet

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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The storage of AVERMANN mobile pallets is effected in respectively arranged and heatable curing cham-bers. These curing chambers are operated by an electromotive or hydraulical hardening chamber batchingplant (HBA).

Storage and removal from storage is effected according to the ‘first in - first out’ principle taking into consi-deration the concrete part curing duration.

STORAGE/CURING

HBA arranged in a pit HBA with tie-bar gripping from above (pit is not necessary)

HBA with open curing chamber arranged in a pit Hydraulic HBA

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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STORAGE/CURINGThe cost-effective and space-saving alternative for storing mobile pallets by means of stacking gantry.A stacking cross-beam for the transportation of pallets is attached under the special gantry.These machines can be operated manually or automatically.

Stackable rotation pallets incl. stacking gantry

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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AVERMANN transportation carriages and transport systems are designed for most different transport tasksand have proved in practice again and again.

TRANSPORT TO STORAGE AREA

Transportation carriage inside the hall

Transportation carriage with slabs

Transportation carriage on the storage area

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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TRANSPORTATION SYSTEMS

Shuttle-lift

Transport frame for double walls

Tie-bar for floor slab stacks

Special carriages

Transport frame for solid walls

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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STORAGE AREA

Space and transport problems in the storing area are a thing ofthe past.

Storage systems for ‚just in time’ production and supply.

Fully automatic rack handling device with lifting traverse andtransportation carriage.

Truck loading without waiting time

We offer innovative solutions with complete machineequipment, which correspond to the highestdemands.

In narrowest space, no matter whether fully automa-tically controlled with storage management or inmanual operation - AVERMANN is your competentpartner in all interests.

for loading concrete parts with a weight of up to 50 tons

Leerblatt A4

DOUBLE WALL PRODUCTION TECHNOLOGY

DOUBLE WALL PRODUCTION POSS IBILITIES FOR ROTATION PLANT

Assembly of double wall Assembly of double wall (Basement ) Core-insulated double wallDouble wall (Individual part)

The innovative product double wall requires sophisticated technical and technological production systems. Our long years of experience will be realised in an optimum production concept for you.

Stationary auto reverser with vacuum suction technology

Static auto reverser with vacuum suction technology and releasable turning tie-bar

Mobile pallet stack andauto reverser

Mobile auto reverser with pallet turning device(portal design)

Mobile auto reverser with pallet turning device (bridge design)

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For line production

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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DOUBLE WALL PRODUCTIONTECHNOLOGY

DOUBLE WALL PRODUCTIONTECHNOLOGY

Hydraulical, crane-connectable auto reverser with pallet rotation- and concrete part wiring

Mobile auto reverser with vacuum suction technology

For stationary production

Stationary folding pallet

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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HOLLOW-CORE FLOOR PRODUCTION

View of productionVibration pipes running in

After travelling out of the pipe mould equipment

The AVERMANN hollow-core floor production tech-nology mainly consists of a complex pipe mouldequipment.

This pipe mould unit, equipped with vibration pipes,produces tensionless reinforced hollow-core floorson an AVERMANN pallet rotation system.

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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Examples of use for tensionless reinforced hollow-core floors

A complete installation floor for a fast, good-value and high-quality production.

HOLLOW-CORE FLOOR PRODUCTION

Mobile auto reverser Line plotter

Cleaning and oiling machine

Storage of the finished floor slabs

Total view of the line production

Concrete distributor

LINE PRODUCTION

As alternative to computer-controlled ‚high-tech’ rotation plant the line production plays a decisive role.By combining stationary production lines and mobile machine technology a level of automation is achieved,reaching a high efficiency for a certain production capacity.After having fixed the production width it is possible to efficiently produce both floor slabs and double walls.

Installation of floor slabs and double walls Assembly of the precast floor

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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LINE PRODUCTION LINE PRODUCTION

Double wall productionFloor slab production

For the production of floor slabs and double walls For the production of floor slabs and double walls

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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SMOOTHING TECHNOLOGYThe AVERMANN smoothing technology is efficientlyused for a quality-suited production of solid concreteelements.AVERMANN smoothing machines lead to a consi-derable simplification of work and saving of time withsimultaneous improvement of the concrete partsurface quality.

Depending on application the following devices areused:

AVERMANN scraping deviceAVERMANN vibration smoothing rollAVERMANN vane-type smoothing device

Scraping device at concrete distributor

Scraping device in semi-portal design

Scraping device

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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SMOOTHING TECHNOLOGYVibration-smoothing roll

Production of homogenous light-concrete parts bysupplying the vibration energy by means of theAVERMANN vibration-smoothing roll.

Vibration-smoothing roll in semi-portal design Combination of scraping device and vibration-smoothing roll

Helicopter smoothing device

Fine machining of the concrete part surfaces bydelayed re-smoothing by means of the AVERMANNsmoothing device with impeller.

Helicopter smoothing device in portal designImpeller detail

Crane-connected concrete distributor

Scraping plank and smoothing roll

Detail smoothing device with impeller

Concrete distributor

Cleaning-/plotting-/spraying machine (RPE)

Line plotter (BEMP)

MACHINES AND EQUIPMENT FOR TILTING TABLE PRODUCTION

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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The tilting table is the traditional standard product of company AVERMANN.

The AVERMANN hydraulic tilting table is a top-quality product, which is proven for decades.

Hydraulic tilting table

Infinitely adjustable side form system Hydraulic tilting table, e.g. 30 x 5 m (view from rear)

TILTING TABLES

Example of use of concrete parts manufactured with tilting tables

With a maximum surface load of up to 1,000 kN/m2 and using the HF-vibration technology for the qualitative com-paction of concrete the tilting table meets the highest requirements regarding construction and dynamics.

The single table or the complex tandem design, the brilliant side form system as well as the harmonisedvibration technology are a trade mark for experience and longevity.

TILTING TABLE MANUFACTUREPRODUCTION OF SOLID PARTS

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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The AVERMANN formwork technology for the pro-duction of structural concrete parts is a feature ofexactness, reliability and longevity.

We offer different designs of forms as single- or twinform, with or without form coating as well as withdifferent transportation systems according to eachindividual application.

FORMWORK TECHNOLOGYSUPPORT FORM/BEAM FORM

Hydraulically adjustable twin-beam form Mechanical twin-support- and beam form with mechanicalfloor-height adjustment

Twin-beam form with floor form Support with cast-on basement floor Assembly

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FORMWORK TECHNOLOGYTRUSS-/PURLIN FORMS

Prefabricated part

Truss-/purlin form

Assembly

We offer different form designs according toapplication:

■ single or twin form■ upper- and lower belt profile and height adjustment■ with or without stilting of the concrete part cross-section■ with or without floor-height adjustment■ with or without vibration technology

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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FORMWORK TECHNOLOGYTT FORM

Mechanically adjustable TT-form with floor-height adjustment

T-element TT-element

Hydraulically adjustable TT form with mechanical floor-heightadjustment

We offer different form designs according toapplication:

■ with or without form coating■ fixed or adjustable central core ■ different transport systems

(mecanical, hydraulical or electro-motive)■ with and without vibration technology

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AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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FORMWORK TECHNOLOGYSPECIAL FORMSWith AVERMANN special forms precast concreteparts can be manufactured easily and practice suited(dimensions according to the customer).

Example of a 2-fold battery mould

Example of twin form for special elements

Example of floor form

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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Stairform with upper- and lower platform, width-adjustableStraight concrete stairs

Stair production

STAIR FORMSFor an efficient production of concrete stairs, formsare necessary which can be reconstructed flexiblyand which enable a fast demoulding.

AVERMANN stair forms are designed according tothese aspects.

A straight and adjustable stair form with landingplace is the flexible solution for all stairs with a widthof up to 3 m, a maximum of 18 steps and all inclina-tions between 25 and 45°.

Adjustable stair form for ‚negative’ production

Adjustable stair form with upper and lower platform

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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STAIR FORMSADJUSTABLE SPIRAL STAIR FORM

Production of left-hand or right-hand increasing stairs in fitting position

Spiral staircasesAdjustable staircase form

Staircase form Demoulding of concrete part Assembly

Staircase form (as double mould)

This is a special form for the production of staircases. This form is produced according to the dimension stan-dards provided by the customer.

Assembly of the staircase

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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SPECIAL MACHINESAVERMANN special machines are developed and manufactured according to your individual requirements.For this purpose our team of experts will be at your disposal for most different tasks.

Stacking and de-stacking station for rotation pallets

Turning device with support

AVERMANN cage paternoster for a space-saving storage oflattice beams packages

Transportable lifting station for double walls Turning device for supports for the refinishing of supports, e.g.fastening of ancors

Leerblatt A4

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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FORMWORK ACCESSORIESMagnet system for fastening formwork material

Longitudinal spacers for floor-panels and double walls

AVERMANN MASCHINENFABRIK GmbH & Co. KGLengericher Landstraße 35 | 49078 Osnabrück/Germany | Tel.: +49 (0) 5405 5050 | Fax: +49 (0) 5405 6441 | [email protected]

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Side-form systems for solid walls and solid floors

FORMWORK ACCESSORIESDouble side spacers for floor-panels and double walls

We supply formwork technology for all concrete parts. Please contact us.

Shuttering to be folded out mechanically Special shuttering to be raised hydraulically

Shuttering system with magnets for solid walls

Leerblatt A4