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See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/257774965
Experimental and theoretical investigation onthe sealing performance of the combined seals
for reciprocating rod
ARTICLE in JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY · JUNE 2012
Impact Factor: 0.84 · DOI: 10.1007/s12206-012-0421-8
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Shanghai Jiao Tong University
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Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772
www.springerlink.com/content/1738-494xDOI 10.1007/s12206-012-0421-8
Experimental and theoretical investigation on the sealing performance ofthe combined seals for reciprocating rod†
Jianfeng Mao1, Weizhe Wang1,2,* and Yingzheng Liu1 1 Key Lab of Education Ministry for Power Machinery and Engineering, Shanghai Jiao Tong University, Dongchuan Road, Shanghai, 200240, China
2State Key Laboratory of Mechanical system and Vibration, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai, 200240, China
(Manuscript Received May 4, 2011; Revised October 31, 2011; Accepted February 27, 2012)
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Abstract
Sealing performance of the combined seals at supply oil pressure of 40MPa was experimentally and theoretically investigated. An ex-
perimental setup of combined seals for reciprocating piston rods was established in Shanghai Jiao Tong University. Two combined sealswere chosen for studies, e.g. C-shape and T-shape (Fig. 1). A theoretical model based on one-dimensional Reynolds equation was made
for obtaining the oil film distribution between the rod and the combined seals. Finite element method was used to calculate the contact
pressure between the rod and the combined seals. The sealing performance of combined seals was analyzed in terms of the contact pres-
sure, the back-pumping ability, the fluid transport and the net leakage under the conditions of varying the inlet pressure, the frequency of
the pressure and the velocity of the rod. The experimental results demonstrated that the velocity of the rod significantly influences the
sealing performance of the combined seals. Furthermore, the theoretical analysis on the influence of the rod velocity on the fluid transport
was in good agreement to the experimental measurements.
Keywords: Combined seal; Contact pressure; Net leakage; Reciprocating rod; Sealing performance
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Introduction
Combined seals in which the dynamic seal and static seal
are placed between the rod and the static cylinder have been
widely employed in the landing gears of the aircraft to sup-
press the leakage flow. However, with the increased demand
for passenger comfort and safety, the landing impact transmit-
ted to aircraft by landing gear significantly influences the safe
landing due to the possible leakage. To attenuate the landing
impact on the aircraft, the demand on the leakage suppression
to the combined seals used in the landing gear is highly desir-
able. Accordingly, a quantitative understanding of the per-
formance of the combined seals is essential.
Various efforts have been attempted to experimentally and
numerically study the leakage performance of the combined
seal. To investigate the sealing performance varying with the
temperature and pressure of the seal for landing gear, the sim-
ple seal structure, e.g., elastomeric seals, was chosen for the
study [1-3]. Subsequently, Prokop and Muller disclosed the
mechanism of the rod seal with the situation of the relatively
low pressure [4]. In addition, Yank et al. numerically investi-
gated the seal leakage of the U-cup and step seals under the
actuator conditions of low pressure on the outstroke and high
pressure on the instroke [5]. And thicker lubricating film dur-ing outstroke was found. Recently, Salant proposed a numeri-
cal model to disclose the fundamental physics of the sealing
behavior; however, the results were not validated by the ex-
perimental measurement [6]. Subsequently, Lothar et al. ex-
perimentally investigated the sealing performance of the sim-
ple seal structure in terms of the leakage measurement, pump-
ing rate measurement and film thickness measurement on the
rod surface [7]. However, a literature survey discloses that few
studies on the impact of the rod velocity on the leakage of the
combined seal with complicate structure have been reported.
The major objective of the present study was to theoreti-
cally and experimentally investigate the sealing performance
of the combined seals. The combined seals (Fig. 1) used in the
landing gears were chosen for the present study in order to
understand the operating characteristics of the combined seals
under high pressure ratio. Thus, the experimental apparatus
with the maximum rod speed of 1m/s and a supply pressure of
40 MPa was established in Shanghai Jiao Tong University.
Acquirement of the inlet fluctuating pressure and the rod
speed was simultaneously performed at the peak pressures of
0 MPa, 14 MPa and 28 MPa and the rod speeds of 0.1m/s, 0.2
m/s, 0.3 m/s and 0.4 m/s. The influence of the rod speed on
the sealing performance was analyzed in terms of contact
*Corresponding author. Tel.: +86 21 34205986, Fax.: +86 21 34206719
E-mail address: [email protected]† Recommended by Associate Editor Jun Sang Park
© KSME & Springer 2012
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1766 J. Mao et al. / Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772
pressure, fluid transport, back-pumping ability and net leakage,
which are highly desirable for the design of the combined
seals.
2. Experimental set-up and leakage measurement
2.1 Experimental apparatus
The experimental measurements were shown in Fig. 2. Ex-
perimental seal (Fig. 1) mounted in the groove shown in Fig. 3
was chosen for study at the pressure ratio n = 1, 140 and 280.
Furthermore, the geometrics of the experimental seal are listed
in Table 1.
The combined seals were placed between the reciprocating
rod and the static cylinder. And the reciprocating rod was
driven by the actuating cylinder of hydraulic circuit system.
The maximum moving speed reached 400 mm/s. An oil
tanker and a supply pressure of 40 MPa were used to supply
high pressure oil and the fluctuating pressure of the maximum
frequency 0.5 Hz was generated by the pressure pulse device.
Prior to experiments, the oil was pumped into the cavum be-
tween the reciprocating rod and the static cylinder from the
top and bottom inlets, and was suppressed by the combined
seals. To prevent the static cylinder from shaking when the
reciprocating rod was moving, the static cylinder was attached
by the steel bars to main structure of the experimental rig. Fig.
3 displays the sketch map of the experimental measurement.
One side of a pipe which was filled with same oil used in the
experimental measurement was mounted at the outlet of the
combined seal. The other side of the pipe was connected with
the level meter. The accuracy of the level meter is 0.1 mL.
Accordingly, the variation of the liquid level in the pipe was
measured by the level meter, and then the leakage flow
through the seal from the high pressure to low pressure with
the motion of the rod was calculated.
2.2 The method of leakage and back-pumping measurement
A schematic of the experimental measurement is shown in
Fig. 3. The oil pipe is mounted in the groove and full of thesame property oil. The pressure at the upper free surface of the
oil pipe is atmospheric pressure. The bottom of the oil pipe is
connected to the outlet of the combined seal. Thus, the varia-
tion of the oil level in the oil pipe demonstrates the back-
pumping ability. The increase or decrease of the level for the
level meter indicates that the oil generates the leakage from
the inside high pressure zone to the outside low pressure zone
or is pumped into the inside high pressure zone due to the
back-pumping ability, respectively. The difference between
the amount of leakage oil and that of back-pumping oil is cal-
culated as net leakage. Accordingly, the more and the less than
the certain oil level reveal the fine and the poor back-pumpingabilities, respectively [8]. Subsequently, the mean oil film
thickness difference (△h) between the rod instroke and out-
stroke is given by,
V h
N l d π
−ΔΔ =
⋅ ⋅ ⋅ (1)
where l is the stroke length (mm), N is the number of strokes,
d is the rod diameter (mm) and △V is measured by the oil
level of the oil pipe (mm3/s). Due to the wear of the combined
seal, △V is obtained by time-averaged oil level of the oil pipe.
Table 1. Geometry of combined seal.
C-shape combined seal Size T-shape combined seal Size
Groove width ○1 5.94 mm Groove width ○7 5.94 mm
Groove height ○2 14.86 mm Groove height ○8 12.62 mm
Back-up1 height ○4 2.76 mm T-ring height ○9 4.22 mm
Back-up1 width ○3 3.30 mm T-ring width ○10 7.14 mm
C-cup height ○5 11.63 mm Back-up2 total ○11 4.20 mm
C-cup width ○6 2.25 mm R of fillet ○13 0.50 mm
Initial clearance ○12 1.40 mm Initial clearance ○12 1.40 mm
Fig. 1. Schematic map of combined seals: C-shape and T-shape.
①-seal groove; ②-inlet(outlet); ③-seal position; ④- pump; ⑤-
energy accumulator; ⑥ -leakage exit; ⑦ -universal joint; ⑧ -oil
tanker; ⑨-static cylinder; ⑩-actuating cylinder
Fig. 2. Experimental setup of the seal-rod system.
Fig. 3. Schematic map of leakage&back-pumping measurement.
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J. Mao et al. / Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772 1767
In the present study, all data in two minutes were simultane-
ously acquired and processed by using time-average method.
3. Mathematical and numerical models
3.1 Computational model
The oil used in the test is a Newtonian fluid. Assuming thehypothesis of laminar and uniform oil film along circumferen-
tial direction of the seal, the model of pressure distribution of
the oil film can be obtained by using the one-dimensional
fluid Reynolds equation [9, 10],
( )3 6 0o odp
h u h hdx
η ∗− − = (2)
where h is the film thickness at position x, p is oil film pres-
sure, uo is the rod reciprocating speed by the outstroke,ηis the
local fluid dynamic viscosity, ho* is the oil film thickness at
maximum oil film pressure. Eq. (2) obviously deals with one-
dimensional fluid transportation with neglecting the side-
leakage. Due to the insignificant influence of the film thick-
ness on the contact pressure [11, 12], the contact pressure
between the rod and the seal without oil film was calculated
by FEM and substituted into Eq. (2).
Subsequently, the oil film thickness at the maximum con-
tact pressure location, as the rod moves by the outstroke, was
calculated by using Eq. (3),
23 6 0 A A o A
dhh w u
dxη
⎛ ⎞ ⎡ ⎤− =⎜ ⎟ ⎣ ⎦⎝ ⎠ (3)
where A represents the maximum contact pressure location
when the rod moves by the outstroke, w A = (dp/dx) A.
The oil film thickness at A location is calculated by Eq. (4)
which is derived from Eq. (3) since (dp/dx) A is not equal to
zero,
2.o A
A
uh
w
η = (4)
Then, substituting Eq. (4) into Eq. (2), ho* corresponding to
the highest contact pressure is obtained as follows:
2 8.
3 9
oo A
A
uh h
w
η ∗ = = (5)
The film fluid velocity distribution between the rod and the
seal is shown in Fig. 4 and is analyzed by using Eq. (6),
22
.2
ou y p h y y xh x h hη
⎡ ⎤∂ ⎛ ⎞= + −⎢ ⎥⎜ ⎟
∂ ⎝ ⎠⎢ ⎥⎣ ⎦
(6)
The film fluid velocity at A location is distributed from uo to
0. The oil film fluid velocity of the critical interface at the air
side is uo ; thus the oil film thickness ho is half of the ho* .
1 1 2.
2 3 9
oo o A
A
uh h h
w
η ∗= = = (7)
The volume leakage through the combined seal during the
outstroke motion of the rod is calculated by V o =πd houo ,
where d is rod diameter. When the geometry of the rod, the
rod speed and the oil property are fixed, the leakage is deter-
mined by the maximum contact pressure gradient w A. And w A
is related to the structure and the material property of the
combined seal.
When the rod moves by the instroke, the oil film thickness
hi is calculated as follows,
1 1 2
2 3 9
ii i E
E
uh h h
w
η ∗= = = (8)
where E represents the maximum contact pressure location
when the rod moves by the instroke, w E = (dp/dx) E , ui is the oil
film fluid velocity of the critical interface at the air side. Thus,
the volume leakage through the combined seal during the
instroke motion of the rod is obtained by V i =πd hiui. Accord-
ingly, the net leakage per cycle can be given by,
( )2
9
o il o i
A E
u uV dH h h dH
w w
η π π
⎛ ⎞= − = −⎜ ⎟⎜ ⎟
⎝ ⎠ (9)
where H is the stroke distance. Eq. (9) demonstrates that the
leakage is determined by the geometry of the rod, the stroke
distance, the motion of the rod and the maximum pressure
gradient; furthermore, V l
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1768 J. Mao et al. / Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772
two degrees of freedom were adopted in the models. In addi-
tion, in the model, contact properties between the combined
seal and rod include the normal contact and tangential contact.Friction coefficients of 0.1 and 0.12 were substituted into the
Coulomb friction model to calculate the friction forces for the
C-shape combined seal and the T-shape combined seal, re-
spectively. Sensitivity of the simulation results to the grid
density was checked by repeating computations with Quad
4node182 type cell. The total computational elements for the
C-shape and T-shape combined seals were 12800 and 12000,
respectively, and the grid in the present work was found to
yield satisfactory results.
The T-ring material made of NBR elastomer with hardness
of 90 IRHD was modeled as a material with properties of the
incompressible, the isotropic and the hyper-elastic. Accord-ingly, the two-constant Mooney-Rivlin equation (C1 and C 2 in
Table 3 [14]) was employed for rubber T-ring in both C-shape
and T-shape seal.
4. Results and discussion
Prior to investigating the experimental measurement of the
combined seal, the distribution of the contact pressure be-
tween the combined seal and the rod was calculated along the
contact surface at n = 1, 140 and 280 by using finite element
model. The geometries of the combined seals are listed in
Table 1. The results are shown in Figs. 6 and 7 for the C-shape
combined seal and T-shape combined seal, respectively.As seen from Fig. 6, the contact pressure rapidly increases
to the maximum value (27.5 MPa) from x = 0 mm to 4 mm
and keeps 27.5 MPa in the range of x = 4 mm to 8 mm at the
pressure ratio n = 1; subsequently, the contact pressure de-
creases to 0 at x = 12 mm. However, the peak value of the
contact pressure appears at the contact surface near the up-
stream with increasing the pressure n. Especially, the maxi-
mum contact (42 MPa) is located on the x = 0.75 mm at
n = 280. This demonstrates that the location of the maximum
contact pressure gradually shifted from the center of contact
surface to the upstream with increasing the pressure ratio n. In
addition, further observation of Fig. 6 shows that the contact pressure increases with increasing the pressure ratio from 1 to
280; however, the increasing amplitude gradually decreases.
Fig. 7 discloses the variations of the contact pressure with
increasing the pressure ratio for T-shape combined seal. As
seen from Fig. 7, two peak values of the contact pressure are
located at x = 0.75 mm and x = 8.25 mm, respectively. The
distribution of the contact pressure in the range of x = 2.5 mm
to 6.5 mm maintains the constant for n = 1, 140 and 280. In
addition, the peak values of the contact pressure at n = 1, 140
and 280 maintain same near the downstream; however, the
obvious discrepancies of the distributions of the contact pres-
Table 2. Material properties of combined seals.
Part nameRod &
GrooveC-cup T ring Back-up
Material 40Cr PTFE5 NBR POM
Mechanical
properties
E = 220 GPa
ν= 0.3
E = 960 MPa
ν= 0.45
M-R two
parameters
model
E = 1040 MPa,
ν= 0.44
Friction
coefficient0.1 0.12
Expansion 425e-6/℃ 50.3e-6/℃ 47.2e-6/℃ 10e-5/℃
Table 3. Material parameters for two-constant Mooney-Rivlin model.
T (℃) C1 (MPa) C 2 (MPa) PRXY
20℃ 40 10 0.4995
40℃ 120 30 0.4995
Fig. 5. Mesh of the combined seal-rod system: (a) C-shape; (b) T-
shape.
Fig. 6. Contact pressure distribution between the rod and C-shape
combined seal.
Fig. 7. Contact pressure distribution between the rod and T-shape
combined seal.
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J. Mao et al. / Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772 1769
sure exhibit near the upstream. This demonstrates significant
influence of the pressure ratio on the contact pressure near the
upstream. The maximum peak values are 41 MPa, 49 MPa
and 55 MPa for n = 1, 140 and 280, respectively. Comparison
of the contact pressure distribution between C-shape com-
bined seal and T-shape combined seal illustrates the signifi-
cant impact of the configuration of the seal on the contact
pressure distribution. Furthermore, the higher contact pressure
of T-shape combined seal corresponding to that of C-shape
combined seal improves the sealing performance.
Subsequently, a theoretical analysis and experimental
measurement of the fluid driven by rod motion (fluid transport)
were performed at steady pressure ratio n = 1, 140 and 280. The
results are in Fig. 8. Observation of Fig. 8 discloses that the
fluid transport linearly increases with increasing the rod speed;
furthermore, the fluid driven by the rod instroke is more than
that driven by the rod outstroke. However, with increasing the
pressure ratio n, the increasing amplitude obtained from the
theoretical model decreases from 175 mm3/stroke to 125
mm3/stroke and from 125 mm
3/stroke to 100 mm
3/stroke for
the instroke motion and the outstroke motion, respectively.Furthermore, the discrepancies described by the theoretical
model between the instroke motion and outstroke motion
gradually increase with increasing the rod motion and de-
crease with increasing pressure ratio n, respectively. These
results demonstrate that the increasing pressure ratio n impairs
the sealing performance although the rod instroke effectively
suppresses the leakage corresponding to that during the rod
outstroke process. Although comparisons of the experimental
and theoretical results show the discrepancies in values, the
trend of fluid transport predicted by experimental measure-
ment reaches agreement with those by the theoretical model.
To investigate the influence of the fluctuating pressure on
the fluid leakage, experimental measurement on back pump-
ing flow was performed under the conditions of Hz = 0.1, 0.15,
0.25, and 0.35 and n = 100, 200, 300 and 400 for T-shape
combined seal. First, the profiles of the inlet fluctuating pres-
sure with the frequency of 0.25 Hz are shown in Fig. 9, and
the peak values were 10 MPa and 40 MPa, respectively. Ob-
servation of Fig. 9 illustrates that the pressures rapidly reach to
the peak value, maintain the stable values, and then suddenly
drop to the valley value. For other frequencies, similar profiles
were used as the inlet boundary to investigate the influence of
the fluctuating pressure on the fluid leakage.
In Fig. 10, the back-pumping flow with variation of the rod
motion was measured under the conditions of Hz = 0.1, 0.15,0.25, 0.35. Theoretical results at the constant inlet pressure
were calculated as reference values. As seen from Fig. 10, the
back-pumping flow slightly increases with increasing the rod
speed. In addition, the back-pumping flow is sensitive to the
frequency of the fluctuating pressure and is not sensitive to the
peak value of the inlet pressure.
Further understanding the influence of the fluctuating pres-
sure frequency and the pressure ratio on the sealing perform-
ance, the oil net leakage with variation of the rod motion was
experimentally measured under the conditions of Hz = 0, 0.1,
0.15 and the pressure ratio n = 100, 200, 300 and 400. The
results are shown in Fig. 11. The net leakage rate increases
with increasing the rod speed at Hz = 0, 0.1, 0.15 and 0.25.
Furthermore, the oil leakage increases with increasing the
frequency of the fluctuating pressure. Close examination of
Fig. 11 shows that the maximum and the minimum net leak-
age under the rod speed 200 mm/s increases from 0.75
mL/min to 1.35 mL/min and from 0.65 mL/min to 1.12
mL/min with increasing the frequency of the fluctuating pres-
sure from 0 Hz to 0.25 Hz at n = 400 and 100, respectively.
This demonstrates that both the pressure ratio and the fre-
quency of the fluctuating pressure significantly influence the
sealing performance.
(a)
(b)
(c)
Fig. 8. Fluid transport/stroke versus rod speed for C-shape combined
seal at (a) n = 1; (b) n = 140; (c) n = 280.
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1770 J. Mao et al. / Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772
5. Conclusions
The sealing performance of the combined seals was investi-
gated by using a theoretical model and experimental meas-
urements. An experimental setup of combined seals for recip-
rocating piston rods was established in Shanghai Jiao Tong
University. Two combined seals were chosen: C-shape seal
and T-shape seal. A theoretical model based on one-
dimensional fluid Reynolds equation was accomplished. Si-
multaneous acquisitions of the pressure, the pressure fre-
quency, the leakage and the rod velocity were completed. The
influence of the inlet variables on sealing performance of the
combined seals was analyzed in terms of the contact pressure,
the back-pumping ability, the fluid transport and the net leak-
(a) (b)
Fig. 9. Test pressure fluctuation for (a) high pressure loading; (b) low pressure loading.
(a) (b)
(c) (d)
Fig. 10. Back-pumping flow per cycle versus rod speed for T-shape combined seal at (a) 10 MPa, (b) 20 MPa, (c) 30 MPa, (d) 40 MPa of variable
impact frequency.
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J. Mao et al. / Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772 1771
age.
(1) The enhanced contact pressure near to the upstream of
the C-shape seal with the increase of the inlet pressure intensi-
fied the deformation of the combined seal, which decreased
the leakage.
(2) The fluid transport predicted by the theoretical model
was in agreement with the experimental measurement for T-
shape combined seal during the instroke and outstroke. The
fluid transport was highly affected by the rod speed and pres-
sure ratio. Within a range of rod speeds from 100 mm/s to 400
mm/s, the fluid transport by the instroke was larger than that
by the outstroke.
(3) The back-pumping flow was sensitive to the frequency
of fluctuating pressure and insensitive to the pressure ratio for
T-shape combined seal. The maximum and the minimum netleakage under the rod speed 200 mm/s increased from 0.75
mL/min to 1.35 mL/min and from 0.65 mL/min to 1.12
mL/min with increasing the frequency of the fluctuating pres-
sure from 0 Hz to 0.25 Hz at n = 400 and 100, respectively.
Therefore, the pressure ratio and the frequency substantially
change the net leakage for the T-shape combined seal. Fur-
thermore, the net leakage for the T-shape seal nonlinearly
increases with the increase of rod speed.
Acknowledgment
This work supported by National Natural Science Founda-
tion of China (No. 50906049), Key Project of Chinese Minis-
try of Education (No. 309012) and Research Project of State
Key Laboratory of Mechanical System and Vibration (No.
MSV201115).
Nomenclature------------------------------------------------------------------------
n : Ratio of sealed pressure to air-side pressure
N : Number of strokes
△h : Mean oil film thickness difference (mm)
l : Stroke length (mm)
d : Rod diameter (mm)△V : Total oil volume difference in the pipe (mm
3)
h : Oil film thickness (mm)
p : Oil film pressure (MPa)
uo : Rod reciprocating speed by the outstroke (mm/s)
ui : Rod reciprocating speed by the instroke (mm/s)η : Local fluid dynamic viscosity (MPa.s)
x : Oil film position along the contact surface (mm)
x : Film fluid velocity (mm/s)
y : Displacement along oil film thickness (mm)
H : Stroke distance (mm)
(a) (b)
(c) (d)
Fig. 11. Net leakage rate versus rod speed for T-shape combined seal on the impact frequency of (a) 0 Hz, (b) 0.1 Hz, (c) 0.15 Hz,(d) 0.25 Hz.
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1772 J. Mao et al. / Journal of Mechanical Science and Technology 26 (6) (2012) 1765~1772
ho : Oil film thickness by the outstroke (mm)
hi : Oil film thickness by the instroke (mm)
V o : Volume leakage during the outstroke (mm3)
V i : Volume leakage during the instroke (mm3)
V l : Net leakage per cycle (mm3)
E : Young’s Modulus (MPa)
v : Poisson rationC 1 , C 2 : Parameters of Mooney-Rivlin equation
w A,w E, : The pressure gradient (MPa/mm)
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Jianfeng Mao is a doctoral candidate in
the Department of Power Machinery
and Engineering, Shanghai Jiao Tong
University, China. His research interests
are nonlinear flow and structure in
turbomachinery.
Weizhe Wang is a Research Assistant
in the School of Mechanical Engineer-ing, Shanghai Jiao Tong University,
China. His research interests include
flow-induced vibration in turbomachin-
ery; advanced sealing technology; ad-
vanced computational fluid dynamics;
nonlinear flow-structure analysis.