36

United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies: Die c utting

Embed Size (px)

Citation preview

Page 1: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting
Page 2: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

United Polymers s.r.o.

is 100% Czech company

Page 3: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Main line of business is rubber and plastic part production using different technologies:

Die cutting Rubber injection and compression

moulding Plastic injection moulding Sticking extruded rubber profiles to seals Laminating of extruded profiles and

sheets Lathe cutting of rubber sealing rings

Page 4: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Tovární 605, 753 01 Hranice, Czech Republic

Page 5: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Brief History: 1999 – begining in CZ as Precision Cut Rubber, s.r.o. (90%

GB, 10% CZ), 2000 – majority owner(PCR) bought by United Polymers,

the name of the company has been changed to United Polymers s.r.o.,

2002 – buying properties (land and buildings), buildings refurbishment and construction of new building,

2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s.r.o.,

2005 – beginning of the production of the lathe cut parts, 2013 – Commissioning of new storage facility

(400 m2), new office area hired. 2014 – change of ownership (100% CZ)

Page 6: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Present Time: Production and storage area – 33550000 m2

Offices, changing rooms and other facilities for employees – 800 m2

109 employees one-, two-, three shifts operation Sales in the last year: CZK 121,7 mill. (95%

automotive) Export cca 35% (SK, SRN, HU, GB, F, Pl, India,

Mexico)

Page 7: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Organization chart

Plant Manager

Production(88)

Quality(5)

Accounting(4)

Sales & marketing

(4)

Technical department

(6)

Purchasing department

(1)

Page 8: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Production(proportion of sales):

Die cut parts (with or without adhesive) and glued profile seals– 28%

Plastic moulded parts – 15% Rubber moulded parts – 45% Lathe cut – 12%

Page 9: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Die cut parts

Page 10: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Die cutting – materials:

Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc.)

Crosslinked PE foam PUR foam Solid Rubber (EPDM, CR, NBR, SBR,

NR…) Unwoven textiles (polyester, PP) Cork Extruded sponge rubber profiles (EPDM,

CR, SBR)

Page 11: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Machinery: 2x ATOM S530CN 1x Fecken Kirfel – block splitter 1x IMESA- slitting machine 1x Samco 150 1x Merkle 1x Guilotine Metzner 1x EHVO laminator for extruded profiles 1x Laminator for sheet materials 1x Hydraulic Kiss Cut and Die Cut machine 2x Band saw

Page 12: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

ATOM S530CN

Page 13: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Kiss cut machine

Page 14: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Slitting machine - IMESA

BLOCK SPLITTER Fecken Kirfel

Page 15: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Plastic parts:

Materials: Termoplastic elastomers – TPV, SEBS…

Solid and softened plastics – PVC, PP, PE, PA…

Plastic filled with glass or talcum

Page 16: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Plastic parts:

Page 17: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Injection moulding machinery for plastics :

1x Biraghi 150 1x Mitsubishi 280 (fully electrically

operated) 1x Demag 100 (fully electrically

operated) 1x Arburg 150 (hydraulical)

Page 18: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Biraghi 150

Page 19: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Mitsubishi 280

Page 20: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Demag 100

Page 21: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Arburg 150

Page 22: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Rubber Parts:

Material: EPDM, NBR, HNBR, NBR/PVC, NR,

CR, SBR, ACM, ECO, ….

Page 23: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Rubber parts

Page 24: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Moulding machinery: 1x injection moulding machine Rutil 250 1x injection moulding machine Rutil 150 1x 2 position injection moulding machine INRUBB 250

(6 liters barrel capacity) 3x injection moulding machine Desma 250 3x two-etage copression moulding machine SGT-1, 300

tons, 800x1100mm 1x mill (calander machine) 3x compression moulding machines Daniels,

dimm. 400x400 1x Barwell extruder for the preparation of blanks 1x postcuring oven 1x freezing machine for the removal of

overflows

Page 25: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Rutil 250

Page 26: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

DESMA 250

Page 27: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

INRUBB 250 – two positions

Page 28: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

SGT-1

Page 29: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Materials: EPDM, NBR, NBR/PVC, NR, CR, SBR, ACM, AEM, ….

Lathe cut washers

Page 30: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Lathe cut machinery:

2x two-spindle lathes Max-Müller 2x grinders 1x automatic 4-spindle cutting machine

Delta screw extruder Colmec dia 70mm hot compressed air curing oven

Page 31: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Lathe Cut Parts

Page 32: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Combination of technologies, assembling, combination of materials

Page 33: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Quality :

ISO TS 16949:2009 ISO 14001:2004

Customer audits: 3M, Avon Automotive, Batz Czech, Brano, Cemm Thome, Cooper Standard, Continental, Denso, Dura, Facea, FTE, Grupo Antolin, Hella, Kautex, Klein a Blažek, Koito, KSR, Linex, Rossignol Galvanik, Sogefi, TRW, Varroc, Visteon, VW

Page 34: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Key Customers: Varroc Lighting Koito AFSI Grupo Antolin SAS Automotive Brano Dura Visteon (HVCC) Klein & Blažek Siemens Rossignol Galvanik Hella Fehrer WITTE Facea (Assa Abloy) Cooper Standard Hengst Batz DURA Kautex TRW Toyoda Bang Olufsen A. Raymond

Page 35: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Tovární 605, 753 01 Hranice, Czech republic (the plant is located 3 km from the D1,exit 308, Hranice)

49°34'4.463"N17°45'4.845"E

Page 36: United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting

Thank you for your attention

www.united-polymers.cz phone: +420 / 581 699 521 fax: +420 / 581 699 519 e-mail: [email protected]

Hranice, July 2014