· PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) Page 1 of 3 OWNER : BAHRAT PETROLEUM CORPORATION LIMITED CONFIDENTIAL – Not to disclose without authorization

PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) Page 1 of 3

OWNER : BAHRAT PETROLEUM CORPORATION LIMITED

CONFIDENTIAL – Not to disclose without authorization

BPCL REVAMP OF EXISTING REFORMER FEED PREPARATION UNIT

DOCUMENT TITLE:

MATERIAL REQUISITION FOR

COLUMN INTERNALS

TECHNIP DOCUMENT NUMBER:

0872-060-MR-0570-001

Owner: Bharat Petroleum Corporation Limited

Contractor: Technip

Location: BPCL, Mahul, Mumbai

B 03-Jul-2015 Issued for Inquiry AYA TJV RR/ NHB

A 23-Jun-2015 Issued for Inquiry AYA TJV RR/ NHB

Rev Date Document Status Prepared By Checked By Approved By

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MATERIAL REQUISITION FOR COLUMN INTERNALS

TP : 0872-060-MR-0570-001

Date: 03-Jul-2015 Rev.: B

Page 2 of 3

PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED


RECORD OF REVISIONS

Rev. Date Revision Details

A 23-Jun-2015 Issued for Inquiry

B 03-Jul-2015 Issued for Inquiry

MATERIAL REQUISITION FOR COLUMN INTERNALS

TP : 0872-060-MR-0570-001


Page 3 of 3



EQUIPMENT: COLUMN INTERNALS

REQUISITION FOR INQUIRY

SUPPLIER:

This requisition is composed of the documents hereafter listed:

DESCRIPTION REFERENCE REV.

ATTACHMENT

INCLUSION

DATE

EXCLUSION

DATE

1. SCOPE OF SUPPLY

(Equipment/Bulk Material and associated documentation)

SCOPE OF SUPPLY COLUMN INTERNALS 0872-060-SR-0570-001 B 03/07/2015

2. DATASHEETS

2.1 PROCESS DATA SHEETS

PROCESS DATASHEET – NAPTHA SPLITTER-I

(60-C-101) 00872-060-PDS-0510-01 1 03/07/2015

PROCESS DATASHEET – NAPTHA SPLITTER-I PACKING (60-C-101)

00872-060-PDS-0570-01 1 03/07/2015

PROCESS DATASHEET – NAPTHA SPLITTER-II

(60-C-102) 00872-060-PDS-0510-02 1 03/07/2015

PROCESS DATASHEET – NAPTHA SPLITTER-II

PACKING (60-C-102) 00872-060-PDS-0570-02 1 03/07/2015

3. TECHNICAL SPECIFICATION

PARTICULAR TECHNICAL SPECIFICATION FOR COLUMN INTERNALS

0872-060-SP-0570-001 B 03/07/2015

ENGINEERING DESIGN BASIS FOR COLUMNS INTERNALS

0872-060-JSD-0570-001 A 23/06/2015

4. DRAWINGS

GENERAL ARRANGEMENT DRAWING FOR

NAPTHA SPLITTER-I EIL-BPCL-025 (Sh. 1 of 4) 5 23/06/2015

GENERAL ARRANGEMENT DRAWING FOR NAPTHA SPLITTER-II

EIL-BPCL-022 (Sh. 1 of 4) 6 23/06/2015

DETAIL OF TSR AND BOLTING BAR DETAIL FOR

NAPTHA SPLITTER-I EIL-BPCL-025 (Sh. 3 of 4) 3 23/06/2015

DETAIL OF TSR AND BOLTING BAR DETAIL FOR NAPTHA SPLITTER-II

EIL-BPCL-022 (Sh. 3 of 4) 3 23/06/2015

Notes:

Page 1 of 6




DOCUMENT TITLE:

SCOPE OF SUPPLY COLUMN INTERNALS


0872-060-SR-0570-001


Contractor: Technip


B 03-Jul-2015 Issued for Inquiry AYA TJV RR/ NHB

A 23-Jun-2015 Issued for Inquiry AYA TJV RR/ NHB


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SCOPE OF SUPPLY - COLUMN INTERNALS

TP : 0872-060-SR-0570-001


Page 2 of 6



RECORD OF REVISIONS





TP : 0872-060-SR-0570-001


Page 3 of 6



CONTENT

This supply is composed of two parts:

Part I – Equipment / Bulk Material Supply

Part II – Documents and Drawings Supply


TP : 0872-060-SR-0570-001


Page 4 of 6



PART I – EQUIPMENT / BULK MATERIAL SUPPLY

SR. NO. DESCRIPTION UNIT QUANTITY

1. Column 60-C-101 Internals (Naptha Splitter-I) LS 1

a. Structured packing (250Y or equivalent) Nos. 4

b. Partial draw off chimney tray with vortex breaker Nos. 1

c. Liquid distributor along with plate flange, gasket & bolting for

nozzles R & F

Nos. 2

d. Liquid distributor above bed 2# and bed 4# Nos. 2

e. Packing support grid Nos. 4

f. Hold down grid (if required) Nos. -

g. Collector tray ( if required) Nos. -

2. Column 60-C-102 Internals (Naptha Splitter-II) LS 1

a. Structured packing (Combination of 250Y & 350Y or equivalent) Nos. 2

b. Structured packing (350X or equivalent) Nos. 2

c. Liquid distributor along with plate flange, gasket & bolting for

nozzles R & F

Nos. 3

d. Liquid distributor above bed 2# and bed 4# Nos. 2

e. Packing support grid Nos. 4

f. Hold down grid (if required) Nos. -

g. Collector tray ( if required) Nos. -

3. Site supervision during installation of Internals for column 60-C-

101 and 60-C-102

LS 1


TP : 0872-060-SR-0570-001


Page 5 of 6



PART II – DOCUMENT AND DRAWINGS SUPPLY

Doc. Code

(1) Description

First issue Final

issue (5)

Issue

date

(2)

Purpose

(3)

Quantity

type

(4)

Quantity

type

(6)

A0001 List of Vendor Documents +2 W IFR E E

A0401 Vendor Data Book (VDB) (Mechanical Catalogue) WITH

DELIVERY IFR E 4C + 4CD

A0401A Vendor Data Book (VDB) Summary +2 M IFR E E

*A1003 Calculation Notes +4 W IFR E E

A1109 Detailed Drawings +8 W IFR E E

*A1110 Internals Support Drawing +4 W IFR E E

*A1111 Existing internals modification Drawing +4 W IFR E E

*A2001 General Arrangement Drawings +4 W IFR E E

A5002 Recommendations for Storage prior and after Erection 2M

BD IFI E E

A5003 List of Components to be Erected/Installed on Site 2M

BD IFR E E

A5004 List of Operations to be Implemented on Site 2M

BD IFR E E

A5007 List of Spare Parts for Erection, Commissioning &

Start-Up

2M

BD IFR E E

A5010 Procedure for Erection and Installation of the

Equipment

2M

BD IFR E E

A5014 Procedure of Preparation of Equipment for

Commissioning

2M

BD IFI E E

B1002 Fabrication and Quality Control Plan +1 M IFR E E

B1004 Inspection Book 1W

BD IFR E 4C + 4CD

B1103 Testing Procedures 3M

BD IFR E E

B1202 NDT Procedure +2 M IFR E E

B1304 Welding Book (Welding Map, Welding Procedure

Specification, Procedure Qualification Report) +2 M IFR E E

C1001 Engineering, Procurement, Manufacturing and Test

Schedule +4 W IFI E E


TP : 0872-060-SR-0570-001


Page 6 of 6



Doc. Code

(1) Description

First issue Final

issue (5)

Issue

date

(2)

Purpose

(3)

Quantity

type

(4)

Quantity

type

(6)

C1003 Sub-Vendors and Main Suppliers' List +6 W IFI E -

C1005 Unpriced Copy of Main Sub-Orders +8 W IFR E -

C1008 Recommendations for Protection during

Transportation

2M

BD IFI E -

C1011 Packing List (Including Preliminary packing list 6W

after P.O.)

2M

BD IFI E -

C1012 Shipping Documents, Transport Authorization 1W

BD IFI E -

C1013 Original Certificates of Equipment 2M

BD IFI E -

NOTES :

(1) * = Priority documents subject to penalization or term of payment

(2) ISSUE DATE : number of D = Days / W = Weeks / M = Months after purchase order effective date (unless

otherwise specified)

BD means Before Delivery AD means After Delivery AIR means After Information Reception

(3) PURPOSE : IFR = Issue for review and comments, INFO = Issue for information

(4) QUANTITY : per type TYPE : C = Copy T = Transparency P = Polyester M = Microfilm E =

Electronic file CD = CD ROM

(5) FINAL ISSUE : Document without comments (with document status = 3)

(6) Vendor shall also submit following documentation to PMT as part of final submission :

6.1 – Data, Calculations, Performance Reports, Test Reports, Technical Clarification : electronic copies in

native format

6.2 – Manufacturing Record Book : 3 sets bound volumes + 2 CD’s

6.3 – Drawings & Documents to be submitted to Statutory Authorities : 4 sets bound volumes

6.4 – Operation & Maintenance Manual : 3 sets bound volumes + 2 CD’s

Project N° Unit Document Code Serial N° Rev. Page

00872 060 PDS 0510 01 01 1/4

60-C-101 NAPHTHA SPLITTER-I

01 02.07.2015 REISSUED FOR REVIEW PVM CH TT NHB

00 17.06.2015 ISSUED FOR REVIEW PVM CH TT NHB

REV. DATE STATUS PREPARED BY REVIEWED BY APPROVED BY PM

DOCUMENT REVISIONS Sections changed in last revision are identified by a line in the right margin

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UNIT : REFORMER FEED PREPARATION UNIT – 060

PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU)

LOCATION : BPCL, MAHUL MUMBAI.

OWNER BASIC AND DETAIL ENGINEERING

BHARAT PETROLEUM

CORPORATION LIMITED.

TECHNIP INDIA LTD.

NOIDA, INDIA.

60-C-101

NAPHTHA SPLITTER-I

PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index

PDS 01 01

CLIENT Rev. Date Made by Checked by Page00

LOCATION 01

UNIT

1

2 Refer Page 3 of 4 for MODIFIED column Sketch

3 OPERATING PROCESS DESIGN

4

5

6

7 °C °C

8 1

9 1

10

11 SHELL / PACKINGS

12 ENDS

13 1

14 1

15

16 Density at T : kg/m³

17 1

18

19 Elev. betw. lower TL & reboil. lower part = NA min.

20 1 Lower TL elevation above ground = min.

21 Notes: REFER PAGE 4 of 4

22

23

24

25 NOZZLE DATA

26 REF. No. Ø, IN SERVICE

27 1 F 200 FEED (NOTE-14)

28 F1 200 MODIFIED FEED

29

30 B1 200 BOTTOM OUTLET TO HEATER

31 B2 200 BOTTOM OUTLET TO 60-C-102

32 T 500 TOP OUTLET

33 R 150 REFLUX

34 S 80 SIDE DRAW OFF (LIQUID)

35 VR 500 VAPOR RETURN

36 1 S1 150 NEW SIDE DRAW OFF (LIQUID)

37 M1,2,3 500 MANHOLE

38 V 50 VENT

39 UC 50 UTILITY CONNECTION

40 LG1,2 50 LEVEL GAUGE

41 LC1,2 50 LEVEL CONTROLLER

42 PG 50 PRESSURE GAUGE

43 MFB 50 MIN. FLOW BYPASS

44 TI1,2,3 50 TEMPERATURE INDICATOR

45

46 PI 50 PRESSURE INSTRUMENT

47 M 4,5 500 MANHOLE

48 Class - Existing

PDS 23 - Rev.2 - ANG - XL97 \\kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\1. Columns\1. 60-C-101\Rev 01\[00872-060-PDS-0510-01-01.xls]60-C-101 (1) PD023A12

Top

RFU

COLUMNPVMPVM

ITEM

SERVICE

Rev

isio

n00872-060 0510

BPCL

MUMBAI, INDIA17.06.2015

2 of 4

60-C-101

CH02.07.2015 CH

Pressure

NAPHTHA SPLITTER - I

kg/cm2g kg/cm2g

Bottom

2.1 / 1.8 (1)

2.25 / 1.95 (1)

Temp.

151

4.2

Top

Bottom

64.5 / 70.3 (1)

137.6 / 130.4 (1)

Materials CS SS 410S

Corrosion allow. 3MM NIL

HYDROCARBONFluid :

642.8

HOTInsulation

1

1

NALining

5500MM

1

1

1

1

2

1

1

3

1

EXISTING COLUMN DETAILS

1

2

1

2

2

3

1

3


PDS 01 01


LOCATION 01

UNIT

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48


00872-060 0510

CH

3 of 4CHPVM

ITEM 60-C-101

SERVICE NAPHTHA SPLITTER - I

Rev

isio

n

BPCL

COLUMN

17.06.2015 PVMMUMBAI, INDIA 02.07.2015

RFU

B2

B1

LC2

M1

LC1

PG3

VR

MFB

LG2

2175

0 T

/L

PG2

S1

TI3

PG1V T

116

0

21750TTL

20590

LEGEND:-

EXISTING

NEW ALL DIMENSIONS ARE IN MM

550

0

F1

17390

DISTRIBUTOR

CHIMNEY TRAY

DISTRIBUTOR

0000

TI1

VORTEX BREAKER

BED #1

BED #4

RM3

BED #2

M2

TI2

UC

LG1

21450

16290

13090

3200 MM HEIGHT OFSTRUCTURED PACKING

6350

3150

10150

TTL

COLUMN ID: 2976 MM

PI

PI

M4

M5

F

DISTRIBUTOR

BED #3

10650

7450

12650

S 15230





PDS 01 01


LOCATION 01

UNIT

1

2

3

4 NOTES:

5 1. DATA SPECIFIED FOR CASE-1 / CASE-2.

6 1 2. FOLLOWING EXISTING NOZZLES TO BE BLANKED OFF

7 1 TI1, S, TI2, F1, TI3

8 1 3. DELETED

9 1 4. DELETED

10 1 5. DELETED

11 1 6. VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 17 TSR CAN BE USED FOR BED#2 SUPPORT


13 8. ALL EXISTING VALVE TRAYS TO BE REPLACED WITH NEW STRUCTURED PACKINGS

14 9. TWO NEW PRESSURE INSTRUMENTS TO BE PROVIDED FOR MEASURING PRESSURE DROP ACROSS PACKED BEDS.

15 10. REFER PACKING DATA SHEET "00872-060-PDS-0570-01" FOR DETAILS OF PACKINGS

16 11. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.

17 1 12. TWO NEW MANYWAYS, 1 BETWEEN BED #1 AND BED #2 AND 1 BETWEEN BED #3 AND BED #4 ARE TO BE PROVIDED FOR

18 INSTALLATION AND MAINTENANCE PURPOSE OF CHIMNEY TRAY, FEED DISTRIBUTOR AND RE-DISTRIBUTOR RESPECTIVELY.

19 1 13. HEIGHT OF STRUCTURED PACKING SHALL BE CONFIRMED BY VENDOR BASED ON SELECTED PACKING TYPE AND ACTUAL

20 1 NUMBER OF LAYERS.

21 1 14. ADEQUACY OF EXISTING NOZZLE TO BE CONFIRMED BY INTERNALS VENDOR BASED ON FEED DISTRIBUTOR REQUIREMENT.

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48


00872-060 0510

CH

4 of 4CHPVM

ITEM 60-C-101

SERVICE NAPHTHA SPLITTER - I

Rev

isio

n

BPCL

COLUMN

17.06.2015 PVMMUMBAI, INDIA 02.07.2015

RFU


00872 060 PDS 0570 01 01 1/10

60-C-101 NAPHTHA SPLITTER-I PACKINGS

01 02.07.2015 REISSUED FOR REVIEW ALJ CH TT NHB

00 17.06.2015 ISSUED FOR REVIEW ALJ CH TT NHB


DOCUMENT REVISIONS

Sections changed in last revision are identified by a line in the right margin

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ally

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d o

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uts

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th

e e

xte

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of

the

ag

ree

d u

po

n r

igh

t o

f u

se

.





BHARAT PETROLEUM


TECHNIP INDIA LTD.

NOIDA, INDIA.

60-C-101

NAPHTHA SPLITTER-I PACKINGS


CLIENT BPCL Rev. Date Made by Checked by Page

LOCATION MUMBAI, INDIA

UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15

16 OPERATING CONDITIONS

17

18

19

20

21

22

23 PRODUCT

24

25 TEMPERATURE (T) °C 0126

27 PRESSURE kg/cm2G

28

29 DENSITY AT T kg/m³ 0130

31 VISCOSITY cP

32

33 SURFACE TENSION dynes/cm

34

35 FLOW RATE AT CONDITIONS kg/h 0136

37 m³/h 0138

39 MOLECULAR WEIGHT 0140

41 ALLOWABLE PRESSURE DROP kg/cm2

42

43

44 MATERIALS SS 410S Material Thickness 0.2 mm MIN

45

46 REQUIREMENTS

47

48 1. PACKED BED HEIGHT: 3200 MM

49 2. THEORETICAL STAGES REQUIRED: 8

50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %

53 OF SPECIFIED FLOW RATES.

54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS

55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,

56 CHIMNEY TRAY, COLLECTOR TRAY(IF REQUIRED), ETC.

57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC. FOR EACH BED.


59 0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE

61 ENTIRE COLUMN IS 0.10 KG/CM2.

62 2. SYSTEM FACTOR: 1.

63 3. POLYMERISATION TENDENCY: NO

64 4. PRESENCE OF SOLIDS: NO

65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".

66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.

67

68

\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #1 Case-1PD070A13

40 - 100

NOTE-1 NOTE-1 NOTE-1 NOTE-1

79.5 67.3 - -

10858.1 10331.3 133.5 116.1

94824.1 82650.0 80324.1 68150.0

- - 11.21 11.99

0.008 0.008 0.176 0.189

8.73 8.00 601.61 587.16

2.10 2.10 - -

95.6 64.5 94.2 40.0

HC HC HC HC

CASE-1

V1 V2 L1 L2

PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)

INSIDE COLUMN DIAMETER 2976

COLUMN SERVICE SPLITTER - I

PACKING SERVICE MASS TRANSFER

COLUMN ITEM 60-C-101

CH

SERVICE BED #1

10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.

PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

2 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24


27 PRESSURE kg/cm2G

28


31 VISCOSITY cP 0132

33 SURFACE TENSION dynes/cm 0134


37 m³/h 0138



42

43


45

46 REQUIREMENTS

47



50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %




56 CHIMNEY TRAY, COLLECTOR TRAY(IF REQUIRED), ETC.

57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.









67

68


40 - 100


79.8 72.5 - -

12232.6 10979.8 125.1 105.0

- - 11.92 13.82

96856.2 84292.1 76786.6 64222.6

0.008 0.008 0.189 0.207

1.80 1.80 - -

7.92 7.68 613.81 611.60

93.5 70.3 91.7 40.0


V1 V2 L1 L2

CASE-2

HC HC HC HC




SERVICE BED #1



PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ CH

3 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24


27 PRESSURE kg/cm2G

28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47

48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 8 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %




56 COLLECTOR TRAY(IF REQUIRED), ETC.










67

68

\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #2 Case-1 PD070A13

40 - 100


82.9 79.5 - -

10185.2 10858.1 109.6 125.2

89211.4 94824.1 69711.4 75324.1

- - 12.27 11.21

0.009 0.008 0.195 0.176

8.76 8.73 635.91 601.61

2.17 2.10 - -

116.5 95.6 109.2 94.2

HC HC HC HC

CASE-1

V1 V2 L1 L2






CH

SERVICE BED #2


PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

4 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24


27 PRESSURE kg/cm2G

28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47















67

68


40 - 100


83.1 79.8 - -

11583.1 12232.6 87.6 95.6

93568.4 96856.2 55398.8 58686.6

- - 12.23 11.92

0.009 0.008 0.200 0.189

8.08 7.92 632.45 613.81

1.87 1.80 - -

109.0 93.5 105.7 91.7

HC HC HC HC

CASE-2

V1 V2 L1 L2






CH

SERVICE BED #2


PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

5 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24


27 PRESSURE kg/cm2G 01

28


31 VISCOSITY cP

32


34


37 m³/h 0138



42

43


45

46 REQUIREMENTS

47















67

68


40 - 100


88.2 82.9 - -

12081.0 10185.2 368.6 327.2

113064.8 89211.4 235231.8 211378.4

- - 11.76 12.74

0.009 0.009 0.187 0.206

9.36 8.76 638.15 645.94

2.24 2.17 - -

126.1 116.5 125.8 108.0

HC HC HC HC

CASE-1

V1 V2 L1 L2






CH

SERVICE BED #3


PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

6 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24



28


31 VISCOSITY cP

32


34


37 m³/h 0138



42

43


45

46 REQUIREMENTS

47















67

68


40 - 100


88.4 83.1 - -

13184.6 11583.1 355.7 321.6

113503.4 93568.4 225333.8 205398.8

- - 11.80 12.62

0.009 0.009 0.191 0.207

8.61 8.08 633.48 638.64

1.94 1.87 - -

120.0 109.0 119.5 103.1

HC HC HC HC

CASE-2

V1 V2 L1 L2






CH

SERVICE BED #3


PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

7 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1




UNIT RFU

1

2

3

4 015

6

7

8

9

10

11

12

13

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24

25 TEMPERATURE (T) °C

26

27 PRESSURE kg/cm2G

28

29 DENSITY AT T kg/m³

30

31 VISCOSITY cP

32


34

35 FLOW RATE AT CONDITIONS kg/h

36

37 m³/h

38

39 MOLECULAR WEIGHT

40


42

43


45

46 REQUIREMENTS

47



50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT.

51 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN

52 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %







59

60 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.03 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE







67

68


40 - 100


91.9 88.2 - -

12136.4 12081.0 369.7 368.6

115275.4 113064.8 237442.4 235231.8

- - 11.72 11.76

0.009 0.009 0.188 0.187

9.50 9.36 642.20 638.15

2.25 2.24 - -

137.6 126.1 131.8 125.8

HC HC HC HC

CASE-1

V1 V2 L1 L2






CH

SERVICE BED #4


PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

8 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1




UNIT RFU

1

2

3

4 015

6

7

8

9

10

11

12

13

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24


26

27 PRESSURE kg/cm2G

28


30

31 VISCOSITY cP

32


34


36

37 m³/h

38

39 MOLECULAR WEIGHT

40


42

43


45

46 REQUIREMENTS

47



50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT.

51 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN

52 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %







59

60 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.03 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE







67

68


40 - 100


92.1 88.4 - -

13298.8 13184.6 358.3 355.7

116521.7 113503.4 228352.2 225333.8

- - 11.75 11.80

0.009 0.009 0.192 0.191

8.76 8.61 637.34 633.48

1.95 1.94 - -

130.4 120.0 125.8 119.5

HC HC HC HC

CASE-2

V1 V2 L1 L2






CH

SERVICE BED #4


PDS00872-060 0570 01 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

9 of 10

01 02.07.2015 ALJ CH

L2

L1

V2

V1


01


00

LOCATION MUMBAI, INDIA 01

UNIT RFU

1

2

3 COLUMN LOADINGS: 014 OVERHEAD VAPOR

5 FLOW (KG/HR) 84292.1

6 TEMP. (DEG C) 70.3

7 DENSITY (KG/M3) 7.68

8 VISCOSITY (CP) 0.01

9 PHASE VAPOR

10

11

12

13

14

15

16 REFLUX PROPERTIES

17 FLOW (KG/HR) 68150

18 TEMP. (DEG C) 40



21 PHASE LIQUID

22

23

24 HEXANE CUT PROPERTIES:

25 FLOW (KG/HR) 18000

26 TEMP. (DEG C) 91.74



29 SURFACE TENS. (DYNE/CM) 11.92

30 PHASE LIQUID

31

32

33 FEED PROPERTIES:

34 FLOW (KG/HR) 150000

35 TEMP. (DEG C) 102.1




39 PHASE LIQUID

40

41

42

43

44 BOTTOM TO HEATER (B1) PROPERTIES:

45 FLOW (KG/HR) 116521.8

46 TEMP. (DEG C) 130.36


48 REBOILER RETURN PROPERTIES: VISCOSITY (CP) 0.19

49 FLOW (KG/HR) 116521.8 SURFACE TENS. (DYNE/CM) 11.65

50 TEMP. (DEG C) 130.4 PHASE LIQUID

51 DENSITY (KG/M3) 8.76 019-C-01

52 VISCOSITY (CP) 0.01 BOTTOM OUTLET

53 PHASE VAPOR

54

55

56 BOTTOM TO NS-2 (B2) PROPERTIES:

57 FLOW (KG/HR) 111830

58 TEMP. (DEG C) 130.36




62 PHASE LIQUID

63

64 NOTE: VENDOR TO CHECK AND CONFIRM NOZZLE SIZES AS GIVEN IN THE COLUMN DATA SHEET ARE ADEQUATE FOR PROPER 0165 FUNCTIONING OF DISTRIBUTORS. 0166

67

68

\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]SketchPD082A13

60-C-101

PDS00872-060 0570 01

TOWER PACKING

Re

vis

ion17.06.2015 ALJ CH

10 of 10

02.07.2015 ALJ CH

T

R

F1

VR

B2

BED #1

BED #2

BED #3

S

B1

BED #4


00872 060 PDS 0510 02 01 1/4

60-C-102 NAPHTHA SPLITTER-II

01 02.07.2015 REISSUED FOR REVIEW PVM CH TT NHB

00 17.06.2015 ISSUED FOR REVIEW PVM CH TT NHB



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.





BHARAT PETROLEUM


TECHNIP INDIA LTD.

NOIDA, INDIA.

60-C-102

NAPHTHA SPLITTER-II


PDS 02 01


LOCATION 01

UNIT

1

2 Refer Page 3 of 4 for MODIFIED column Sketch

3 OPERATING PROCESS DESIGN

4

5

6

7 °C °C

8 1

9 1

10

11 SHELL / PACKINGS

12 ENDS

13 1

14 1

15

16 Density at T : kg/m³

17 1

18

19 Elev. betw. lower TL & reboil. lower part = NA min.

20 1 Lower TL elevation above ground = min.

21 Notes: REFER PAGE 4 of 4

22

23

24

25 NOZZLE DATA

26 REF. No. Ø, IN SERVICE

27 1 F 400 MODIFIED FEED

28 1

29

30 B 250 BOTTOM OUTLET

31

32 T 600 TOP OUTLET

33 R 150 REFLUX

34

35 VR 600 VAPOR RETURN

36

37 M1,2,3 500 MANHOLE

38 V 50 VENT

39 UC 50 UTILITY CONNECTION

40 LG1,2 50 LEVEL GAUGE

41 LC1,2 50 LEVEL CONTROLLER

42 PG 50 PRESSURE GAUGE

43 MFB 50 MIN. FLOW BYPASS

44 TI1,2,3 50 TEMPERATURE INDICATOR

45

46 PI 50 PRESSURE INSTRUMENT

47 M 4,5 500 MANHOLE

48 Class - Existing


Top

RFU

COLUMNPVMPVM

ITEM

SERVICE

Rev

isio

n00872-060 0510

BPCL

MUMBAI, INDIA17.06.2015

2 of 4

60-C-102

CH02.07.2015 CH

Pressure

NAPHTHA SPLITTER - II

kg/cm2g kg/cm2g

Bottom

0.5

0.65

Temp.

165

3.5

Top

Bottom

90.7 / 91.8 (1)

129.2 / 123.7 (1)

Materials CS SS 410S

Corrosion allow. 3 MM NIL

HYDROCARBONFluid :

665.9

HOTInsulation

1

NALining

5500 MM

1

1

2

1

3

1

EXISTING COLUMN DETAILS

1

2

1

2

2

3

1

3

B

LC2

M3

LC1

PG3

VR

MFB

LG2

2175

0 T

/L

PG2

TI1

PG1V T

900

21750TTL

12650

ALL DIMENSIONS ARE IN MM

5500

DISTRIBUTOR

0000

TI3

RM1

M2

TI2

F

UC

LG1

21450

3150

TTL

#22

#23

#24

#25

#26#27#28#29

#30

#14#15

#16

#17

#18

#19

#20

#21

#13

#6

#5

#7

#8

#9#10

#11

#12

#1#2#3

#4

600

x 1

5 =

90

0060

0 x

13

= 7

800

900

COLUMN ID: 3376 MM


PDS 02 01


LOCATION 01

UNIT

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48


00872-060 0510

CH

3 of 4CHPVM

ITEM 60-C-102

SERVICE NAPHTHA SPLITTER - II

Rev

isio

n

BPCL

COLUMN

17.06.2015 PVMMUMBAI, INDIA 02.07.2015

RFU

B

LC2

M3

LC1

PG3

VR

MFB

LG2

2175

0 T

/L

PG2

TI1

PG1V T

1160

21750TTL

20590

LEGEND:-

EXISTING

NEW ALL DIMENSIONS ARE IN MM

5500

17390

DISTRIBUTOR

DISTRIBUTOR

0000

TI3

BED #1

BED #4

RM1

BED #2

M2

TI2

UC

LG1

21450

16290

13090


6850

3150

TTL

COLUMN ID: 3376 MM

PI

PI

M4

M5

F

DISTRIBUTOR

BED #3

11650

7950

12650





PDS 02 01


LOCATION 01

UNIT

1

2

3

4 NOTES:

5 1. DATA SPECIFIED FOR CASE-1 / CASE-2.

6 2. FOLLOWING EXISTING NOZZLES TO BE BLINDED:

7 1 TI1, TI2, TI3

8 3. VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 30 TSR CAN BE USED FOR BED#1 DISTRIBUTOR SUPPORT



11 6. ALL EXISTING VALVE TRAYS TO BE REPLACED WITH NEW STRUCTURED PACKINGS

12 7. TWO NEW PRESSURE INSTRUMENTS TO BE PROVIDED FOR MEASURING PRESSURE DROP ACROSS PACKED BEDS.

13 1 8. REFER PACKING DATA SHEET "00872-060-PDS-0570-02" FOR DETAILS OF PACKINGS


15 1 10 TWO NEW MANYWAYS, 1 BETWEEN BED #1 AND BED #2 AND 1 BETWEEN BED #3 AND BED #4 ARE TO BE PROVIDED FOR

16 INSTALLATION AND MAINTENANCE PURPOSE OF FEED DISTRIBUTOR AND RE-DISTRIBUTOR RESPECTIVELY.

17 1 11. HEIGHT OF STRUCTURED PACKING SHALL BE CONFIRMED BY VENDOR BASED ON SELECTED PACKING TYPE AND ACTUAL

18 1 NUMBER OF LAYERS.

19 1 12. EXISTING FEED NOZZLE SHALL BE MODIFIED TO 400 MM DIA (TO BE CONFIRMED BY INTERNAL VENDOR BASED ON REQUIREMENT OF .

20 1 FEED DISTRIBUTOR)

21 1 13 VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 9 TSR CAN BE USED FOR BED#3 SUPPORT

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48


00872-060 0510

CH

4 of 4CHPVM

ITEM 60-C-102

SERVICE NAPHTHA SPLITTER - II

Rev

isio

n

BPCL

COLUMN

17.06.2015 PVMMUMBAI, INDIA 02.07.2015

RFU


00872 060 PDS 0570 02 01 1/10

60-C-102 NAPHTHA SPLITTER-II PACKINGS

01 02.07.2015 REISSUED FOR REVIEW ALJ CH TT NHB

00 17.06.2015 ISSUED FOR REVIEW ALJ CH TT NHB



Th

e p

rese

nt

do

cum

en

t o

r dr

awin

g is

pro

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CH

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IN

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and

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, d

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rig

ht

of

use

.





BHARAT PETROLEUM


TECHNIP INDIA LTD.

NOIDA, INDIA.

60-C-102

NAPHTHA SPLITTER-II PACKINGS




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24



28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47





56 COLLECTOR TRAY (IF REQUIRED), ETC.



59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE







67

68


PDS00872-060 0570 02 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

2 of 10

01 02.07.2015 ALJ CH

CH

SERVICE BED #1


PACKING TYPE COMBINATION OF 250Y AND 350Y OR EQUIVALENT (NOTE-10)


COLUMN SERVICE SPLITTER - II


HC HC HC HC

CASE-1

V1 V2 L1 L2

0.50 0.50 - -

101.4 90.7 101.0 79.9

0.008 0.008 0.241 0.273

4.66 4.51 664.57 683.46

154520.4 145600.0 109020.4 100100.0

- - 14.27 16.21

91.3 86.3 - -

33158.9 32257.3 164.0 146.5

40 - 100


L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24



28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47

48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF % 0153 OF SPECIFIED FLOW RATES.













67

68


PDS00872-060 0570 02 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ CH

3 of 10

01 02.07.2015 ALJ CH

SERVICE BED #1






V1 V2 L1 L2

CASE-2

HC HC HC HC

101.7 91.8 101.4 80.6

0.50 0.50 - -

4.71 4.58 657.17 671.57

0.008 0.008 0.235 0.264

- - 13.88 15.55

154304.9 145600.0 108804.8 100100.0

32753.5 31800.1 165.6 149.1

92.3 87.7 - -

40 - 100


L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24



28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47















67

68


PDS00872-060 0570 02 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

4 of 10

01 02.07.2015 ALJ CH

CH

SERVICE BED #2






HC HC HC HC

CASE-1

V1 V2 L1 L2

0.64 0.50 - -

111.8 101.4 106.4 101.0

0.009 0.008 0.240 0.240

5.02 4.66 676.29 664.57

149243.1 154520.4 103743.1 109020.4

- - 14.56 14.27

92.8 91.3 - -

29711.9 33158.9 153.4 164.0

40 - 100


L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24


26

27 PRESSURE kg/cm2G

28


30

31 VISCOSITY cP

32


34


36

37 m³/h

38

39 MOLECULAR WEIGHT

40


42

43


45

46 REQUIREMENTS

47















67

68


PDS00872-060 0570 02 01

TOWER PACKING

Revis

ion00 17.06.2015 ALJ

5 of 10

01 02.07.2015 ALJ CH

CH

SERVICE BED #2






HC HC HC HC

CASE-2

V1 V2 L1 L2

0.63 0.50 - -

109.3 101.7 105.4 101.4

0.008 0.008 0.237 0.235

5.06 4.71 666.88 657.17

150350.6 154304.8 104850.6 108804.8

- - 14.15 13.88

93.3 92.3 - -

29725.3 32754.1 157.2 165.6

40 - 100


L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24



28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47















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PACKING TYPE 350X OR EQUIVALENT (NOTE-10)




HC HC HC HC

CASE-1

V1 V2 L1 L2

0.64 0.64 - -

119.8 111.9 119.2 109.0

0.009 0.009 0.225 0.237

5.25 5.03 665.02 674.86

137212.4 125061.0 213879.4 201728.0

- - 13.52 14.38

98.4 92.9 - -

26148.6 24867.5 321.6 298.9

40 - 100


L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24


26

27 PRESSURE kg/cm2G

28


30

31 VISCOSITY cP

32


34


36

37 m³/h

38

39 MOLECULAR WEIGHT

40


42

43


45

46 REQUIREMENTS

47















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HC HC HC HC

CASE-2

V1 V2 L1 L2

0.63 0.63 - -

116.7 109.5 116.2 106.6

0.008 0.009 0.224 0.235

5.26 5.06 658.00 665.95

141848.5 130997.2 208178.9 197327.7

- - 13.29 14.04

98.3 93.4 - -

26974.1 25872.9 316.4 296.3

40 - 100


L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24



28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47















67

68


40 - 100


102.2 98.4 - -

26145.5 26148.6 324.8 321.6

139721.7 137212.4 216388.7 213879.5

- - 13.36 13.52

0.009 0.009 0.222 0.225

5.34 5.25 666.28 665.02

0.65 0.64 - -

129.2 119.8 125.6 119.2

HC HC HC HC

CASE-1

V1 V2 L1 L2





CH

SERVICE BED #4


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L2

L1

V2

V1




UNIT RFU

1

2

3

4

5

6

7

8

9

10

11

12 0113

14 mm

15


17

18

19

20

21

22

23 PRODUCT

24



28





37 m³/h 0138



42

43


45

46 REQUIREMENTS

47















67

68


40 - 100


101.0 98.3 - -

26991.2 26974.1 318.5 316.4

143917.1 141848.5 210247.0 208178.9

- - 13.21 13.29

0.008 0.008 0.224 0.224

5.33 5.26 660.15 658.00

0.64 0.63 - -

123.7 116.7 121.5 116.2

HC HC HC HC

CASE-2

V1 V2 L1 L2





CH

SERVICE BED #4


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V2

V1


02


00

LOCATION MUMBAI, INDIA 01

UNIT RFU

1

2

3 COLUMN LOADINGS: 014 OVERHEAD VAPOR

5 FLOW (KG/HR) 145600

6 TEMP. (DEG C) 90.7



9 PHASE VAPOR

10

11

12

13

14

15

16 REFLUX PROPERTIES

17 FLOW (KG/HR) 100100

18 TEMP. (DEG C) 80.6




22 PHASE LIQUID

23

24

25

26

27

28

29

30

31

32

33 FEED PROPERTIES:

34 VAPOUR FLOW (KG/HR) 24182

35 VAPOUR DENSITY (KG/M3) 4.995

36 VAPOUR VISCOSITY (CP) 0.01

37 LIQUID FLOW (KG/HR) 97985

38 LIQUID DENSITY (KG/M3) 673.37

39 LIQUID VISCOSITY (CP) 0.23


41 TEMP. (DEG C) 111.7

42 PHASE MIXED

43

44 BOTTOM TO HEATER (B1) PROPERTIES:

45 FLOW (KG/HR) 143917

46 TEMP. (DEG C) 123.69



49 REBOILER RETURN PROPERTIES: SURFACE TENS. (DYNE/CM) 13.19

50 VAPOUR FLOW (KG/HR) 143917 PHASE LIQUID

51 VAPOUR DENSITY (KG/M3) 5.33 019-C-01

52 VAPOUR VISCOSITY (CP) 0.01 BOTTOM OUTLET

53 TEMP. (DEG C) 123.7

54 PHASE VAPOR

55

56 BOTTOM OUTLET PROPERTIES:

57 FLOW (KG/HR) 66330

58 TEMP. (DEG C) 123.69




62 PHASE LIQUID

63

64 NOTE: VENDOR TO CHECK AND CONFIRM NOZZLE SIZES AS GIVEN IN THE COLUMN DATA SHEET ARE ADEQUATE FOR PROPER 0165 FUNCTIONING OF DISTRIBUTORS. 0166

67

68

\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]SketchPD082A13

60-C-102

PDS00872-060 0570 01

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Page 1 of 8




DOCUMENT TITLE:

PARTICULAR TECHNICAL SPECIFICATION COLUMN INTERNALS


0872-060-SP-0570-001


Contractor: Technip


B 03-Jul-2015 Issued for Inquiry AYA TJV RR

A 23-Jun-2015 Issued for Inquiry AYA TJV RR


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PARTICULAR TECHNICAL SPECIFICATION

COLUMN INTERNALS

TP : 0872-060-SP-0570-001


Page 2 of 8



RECORD OF REVISIONS





COLUMN INTERNALS

TP : 0872-060-SP-0570-001


Page 3 of 8



CONTENT

1. INTRODUCTION ........................................................................................................ 4

2. LIMITS OF SUPPLY/SERVICES ............................................................................. 4

3. SHOP PREFABRICATION ........................................................................................ 5

4. PACKING ..................................................................................................................... 5

5. SPECIFIC REQUIREMENTS ................................................................................... 5

6. SPARE PARTS AND SPECIAL TOOLS .................................................................. 6

7. PRESERVATION ........................................................................................................ 6

8. GUARANTEES ............................................................................................................ 6

9. DELIVERY PERIOD .................................................................................................. 6

10. PAYMENT TERMS ..................................................................................................... 6

11. QUALITY MANAGEMENT SYSTEM REQUIREMENTS ................................... 7

12. BID PRESENTATION ................................................................................................ 7

ANNEX 1 - QF FORM CONCERNING DEVIATION AND EXCEPTIONS


COLUMN INTERNALS

TP : 0872-060-SP-0570-001


Page 4 of 8



1. INTRODUCTION

The purpose of this specification is to define the Vendor’s duty relevant to:

- Limits of supply

- Specific requirements

- List of deviation to Owner specifications

- Spare parts and special tools

- Guarantees

- Quality management system requirements

- Bid Presentation

This specification is applicable to the following equipment:

SL. No. DESCRIPTION ITEM / TAG No.

1. NAPTHA SPLITTER-I PACKINGS 60-C-101

2. NAPTHA SPLITTER-II PACKINGS 60-C-102

All the attachments to the MR shall be taken into consideration and in case of conflict the Vendor

shall refer to TECHNIP for clarification.

The Vendor is the only responsible for the correct application of the contractual documentation and

the adherence of the supply to specifications.

2. LIMITS OF SUPPLY/SERVICES

The scope shall include design, fabrication, testing & supply of internals (Structured packing,

chimney tray, liquid distributor, support grid, hold down grid, collector tray, etc.) with all accessories

as requested in this specifications and Process data sheets.

2.1. INCLUSIONS

The Vendor shall include in his supply & services and materials as mentioned below:

Structured Packing

Partial draw off chimney tray with vortex breaker

Liquid distributor along with plate flange, gasket & bolting

Packing support grids

Hold down grid (if required) at top of packing bed

Collector tray (if required)

Special tools for internal installation (if required)

Bolts, nuts, clamps, washer, gaskets

Spare parts for pre-commissioning and start up:

Bolts, nuts, clamps, washer: 10%

Washer Type Gaskets 15%

Other Gaskets 40%

Packing 5%

Process/hydraulic/mechanical calculation (for all parts included in the supply)

Detailed process and mechanical design (for all parts included in the supply)

Design of support rings for all internals support and support beams for support grid

Modification of existing internals


COLUMN INTERNALS

TP : 0872-060-SP-0570-001


Page 5 of 8



Fabrication of internals

Inspection of internals

All required tests

Handling

Instructions for material installation, operation and maintenance

Shop trial assembly

Field assembly assistance (unit rate)

Site erection method statement

Pipe distributor design check

PMI

Site Supervision of installation of internals

All documentation mentioned in 0872-060-SR-0570-001 - Part II

3. SHOP PREFABRICATION

All materials shall be designed / dimensioned to allow their introduction and assembly through

manhole. Manholes nominal diameter is as shown on equipment drawings.

Any construction activity involving welding works cannot be started without prior TECHNIP /

OWNER approval of welding procedure and relevant qualifications.

4. PACKING

Internal parts shall be properly packaged to effect protection against corrosion or degradation during

shipping and storage at site.

Internal parts for different column shall not be intermixed.

All parts shall be provided with match and identification marks and also bear the column number.

All parts shall be packed in suitable wooden casing with lining of polythene sheets and shall be

properly protected against damage during transit.

Attachments, spare parts of the trays and small items shall be packed separately in wooden cases.

Each item shall be appropriately tagged with identification of item denomination and reference

number of the respective assembly drawing.

Detailed packing list in waterproof envelope shall be inserted in the package together with Column

internals.

Any damage during shipment shall be taken care by the vendor with fresh material at his own cost.

Any special packing recommended by tray Vendor shall be suggested along with offer.

5. SPECIFIC REQUIREMENTS

5.1. DESIGN

The internals shall be designed, fabricated and tested strictly in accordance with the notes of this

document and all the specifications and codes herein mentioned and/or listed in the MR (0872-060-

MR-0570-001).

5.2. DOCUMENTATION


COLUMN INTERNALS

TP : 0872-060-SP-0570-001


Page 6 of 8



The English language shall be used for all documents such as drawings, calculations, specifications

and certificates.

All codes and standards mentioned in the contractual documents shall be considered at the latest

revision in force at the date of: purchase order and must include all corrections, revisions, additions

published until the above date.

Vendor shall ensure that documents and drawings specified in part II of “SCOPE OF SUPPLY”

document 0872-060-SR-0570-001 shall be submitted by Vendor as a minimum & each document

listed in Part II shall be covered under specific category while submitting document during detail

engineering.

It is Vendor’s responsibility to ask for any documents called for in the attached documents, which

CONTRACTOR may unintentionally have omitted in the MR (0872-060-MR-0570-001).

6. SPARE PARTS AND SPECIAL TOOLS

A list of spare parts for two years operation shall be submitted on the basis of manufacturer

experience.

Spare parts list shall be specified in detail to identify each individual item.

A list of the special tools, if necessary, shall be also submitted.

7. PRESERVATION

Internals and spare parts shall be corrosion protected and packed in such a way that damage during

transportation and storage is avoided.

8. GUARANTEES

Vendors remain completely responsible for hydraulic performances of the components supplied by

them and for their compliance with the contractual documents.

Any modification that is necessary to meet the above shall be at Vendor’s charge.

Vendor shall guarantee the correct mechanical sizing of components at the design conditions, in

compliance with the requirements of the inquiry and order documents.

9. DELIVERY PERIOD

All internals shall be delivered within two months after PO and not later than end of October 2015.

10. PAYMENT TERMS

Payment terms shall be as mentioned below:

10% - After approval of drawings

15% - On receipt of 50% of major raw materials linked to Code-2 approval of VDR

50% - On Delivery of Goods

20% - On Installation of Packing

5% - Up on receipt of MDR, O&M (All Vendor documents).


COLUMN INTERNALS

TP : 0872-060-SP-0570-001


Page 7 of 8



11. QUALITY MANAGEMENT SYSTEM REQUIREMENTS

Vendor shall establish, implement and maintain a Job Quality Management system based on ISO

9001, in order to ensure that the requirements of the Purchase Order are met.

12. BID PRESENTATION

Vendor may submit a list of deviations and clarifications (if any, see Annex– 1) from the data sheets

and specifications attached to the MR, specifying the advantages assured by the proposed solution in

comparison with the one shown in the specifications.

The bid shall include at least the following technical information:

- Description of each Internals

- Preliminary sketch

- Preliminary Hydraulic Calculation of Internals

- Hydraulic / Mechanical guarantee of Internals

- Duly filled QF form (Annex – 1) concerning deviation and exceptions

- Fabrication schedule

- List of “Main Material” Sub-Vendors

- Supplier HSE commitment


COLUMN INTERNALS

TP : 0872-060-SP-0570-001


Page 8 of 8



ANNEX 1 - QF FORM CONCERNING DEVIATION AND EXCEPTIONS

The offer will not be taken into consideration if this form is not completed by the Vendor.

“Does the vendor offer deviate from requisition?” YES NO

(Check pertinent answer)

List of deviations (exception and addition requested by the Vendor) from Specifications Standards

and/or Drawings

No. Spec. No.

and Para. No.

Specification

Requirement

Vendor Proposed

Clarification, Exception &

Deviation

Reason

VENDOR NAME :

VENDOR SIGNATURE :

Page 1 of 7




DOCUMENT TITLE:

ENGINEERING DESIGN BASIS FOR COLUMN INTERNALS


0872-060-JSD-0570-001


Contractor: Technip


A 23-Jun-2015 Issued for Inquiry AYA TJV RR


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ENGINEERING DESIGN BASIS FOR

COLUMN INTERNALS

TP : 0872-060-JSD-0570-001

Date: 23-Jun-2015 Rev.: A

Page 2 of 7



RECORD OF REVISIONS




COLUMN INTERNALS

TP : 0872-060-JSD-0570-001


Page 3 of 7



CONTENT

1. INTENT ............................................................................................................................................... 4

2. PROCESS PARAMETERS, DESIGN CONDITIONS AND SELECTION OF INTERNALS ... 4

3. DESIGN ............................................................................................................................................... 4

4. FABRICATION AND SUPPLY ........................................................................................................ 5

5. INSPECTION AND TESTING ......................................................................................................... 6

6. SITE INSTALLATION ...................................................................................................................... 7


COLUMN INTERNALS

TP : 0872-060-JSD-0570-001


Page 4 of 7



1. INTENT

1.1 The intent of this specification is to define basis to be followed for Process/Mechanical design,

engineering, fabrication, inspection/testing, supply and installation (inside the columns at site) of

Packed Column Internals and Column Packing’s separately and collectively known as "Internals".

1.2 In case of any conflict between various documents, resolution shall be in accordance with the

following order of preference:

Data Sheets/ Design Basis

Standard Specifications/Engineering Standards.

2. PROCESS PARAMETERS, DESIGN CONDITIONS AND SELECTION OF INTERNALS

As per Process Datasheets.

3. DESIGN

3.1 Materials

3.1.1 All materials shall conform to those specified in the respective process drawings or data sheets.

No substitution of material will be permitted without the written consent of OWNER / TECHNIP. In

case substitution of material is proposed, vendor shall clearly indicate the reasons for requiring such

change and give chemical and physical properties of the proposed alternate material with their

standard specification number. All the material supplied by vendor shall be new and of first quality

supported with mill test certificates.

All sheet and plate material shall be in accordance with SA 240 Type 410S. All bolting material

shall be SA 193 B8 for bolts and SA 194 Gr.8 for nuts and lock-nuts.

3.1.2 Support Rings

Support rings and other parts welded to vessel shall be of same metallurgy as that of vessel.

Minimum thickness excluding corrosion allowance of welded parts shall be 10 mm. Corrosion

allowance as specified in GA drawing shall be added on both sides of Support Ring and other welded

parts.

3.1.3 Beams and other support members shall have total corrosion allowance equal to vessel corrosion

allowance for removable type construction and twice the vessel corrosion allowance for non-

removable type construction through vessel man-hole.


COLUMN INTERNALS

TP : 0872-060-JSD-0570-001


Page 5 of 7



3.2 Design Loadings

3.3.1 The packing support plate shall be designed to support the maximum expected load of column

packing’s, liquid hold-up (min 10 percent). In case of liquid density is less than water, 1000kg/m3

shall be considered for purpose of calculating load due to liquid hold-up.

3.3.2 The hold down plate if required shall be designed for exerting a load of ~80 kg/m2 minimum on the

packed bed. Hold down plate shall exert sufficient static load on the bed to restrict movement of the

packing.

3.3.3 Liquid distributors shall be designed for self-weight plus maximum expected liquid load.

3.3.4 Design loads for Chimney/Collector trays shall be based on dead weight plus live load of liquid

height. In case liquid density is less than water, 1000 kg/m3 shall be considered for purpose of

calculating liquid load.

3.3 Allowable Stress and Deflection

3.3.1 Allowable stresses for all Internals shall be as per ASME Sec. II. Part D, latest edition.

3.3.2 Deflection for support plate shall be limited to L/400, where L is the length of individual component.

3.4 Arrangement/Details of Internals

3.4.1 Each removable section shall be so dimensioned/sized to permit passage through vessel manhole and

shall be suitable for assembly/ dismantling from upper side in so far as structural contingencies

permit. Maximum diagonal dimension of the components shall be restricted to vessel manhole ID –

12 mm clearance.

3.4.2 Unless specified otherwise, support rings, support bracket/cleats when required, shall be designed for

welding to the vessel. All other parts shall be designed for bolting or clamping in place.

3.4.3 Design & installation procedure of support ring and support bracket/cleats welded to vessel shall be

furnished by Internals supplier. All support rings shall be continuously welded on both sides. All

support brackets shall be welded all around.

3.4.4 Distributors

i) Flow test shall be carried out for packed bed distributors in which case test results shall

be made available.

ii) Feed pipe shall form part of Distributor supply.

4. FABRICATION AND SUPPLY

4.1 Welding

4.1.1 All welding shall be done by metal arc welding. For welding on thinner gauge sheets TIG welding is

preferred.


COLUMN INTERNALS

TP : 0872-060-JSD-0570-001


Page 6 of 7



4.1.2 Welding wherever specified, is to be done by qualified and approved welders using the suitable

fillers and fluxes recommended for the materials in the fabrication drawings.

4.1.3 Production welding shall start only after approval of final WPS / PQR and qualification of welders.

4.2 Miscellaneous

4.2.1 All parts fabricated shall be smooth, true, clean and free from burrs, grease & dents.

4.2.2 All support rings, beams support brackets and other components which are integral and therefore

welded to the column shell inside, shall be supplied and installed by column fabricator.

4.2.3 Seal welds shall have a throat thickness at least equal to the specified corrosion allowance.

4.2.4 All parts shall be fabricated in accordance with good shop practice and in uniformity so that all

corresponding parts will be inter-changeable.

4.3 Spares

Following spares shall be included as part of the supply:

Bolts, nuts, clamps, washer: 10%

Washer Type Gaskets 15%

Other Gaskets 40%

Packing 5%

5. INSPECTION AND TESTING

5.1 General

5.1.1 Vendor shall furnish Inspection & Test Plan for review by OWNER/TECHNIP/TPI agency.

5.1.2 The materials, fabrication, testing and trial assemblies are subject to inspection by

OWNER/TECHNIP/TPI agency, at shop floor before shipment and during installation.

5.1.3 Any rejection made by TPI inspector shall be final. Approval/Inspection by OWNER/TECHNIP

and/or their designated representative shall in no way relieve the Vendor of his responsibility to meet

all the requirements of the Material requisition.

5.1.4 OWNER/TECHNIP/ TPI agency shall have free entry to the Vendor's shop at all times where and

while the work is being performed. The Vendor shall offer the inspectors all reasonable facilities to

satisfy them that the materials are being furnished in accordance with the specifications.

5.1.5 Vendor shall notify the OWNER/TECHNIP/ TPI agency sufficiently in advance of any fabricating

operations to permit the Inspector to arrive at the Vendor's shop.

5.2 Stage Inspection during Fabrication

5.2.1 Dimensions


COLUMN INTERNALS

TP : 0872-060-JSD-0570-001


Page 7 of 7



The inspector will check that the thickness and the dimensions of all parts for the internals are as per

the approved drawings.

5.2.2 Fabrication

The inspector shall check each individual part of the equipment fabricated as per approved drawings

and specifications.

Inspector shall check that the sharp edges on the internal components are properly removed. Also

that all burrs from punched holes and loose weld slags and materials are removed from all

components. Stage-wise inspection during fabrication will be thoroughly carried out. Before starting

welding, welders' qualification test will be carried out, if required, as per ASME Sec. IX. Where

numbers of similar items are to be made, inspector shall give the clearance for the fabrication of the

lot only after checking and approving the first sample piece.

5.3 Trial Assembly

The assembly shall also be checked for each type and size of column internals.

Inspector will also check the flatness and deflection of the collector trays and internals clearance.

5.4 Leak Testing

Collector/chimney trays, distributors shall be subjected to leakage test at shop floor (by internals

vendor). Leak testing shall be carried out with service gaskets and drain holes temporarily plugged.

All distributors shall be leak tested with all holes temporarily plugged. It shall be ensured that

leakage is uniform and not from few concentrated places/corners. All plugs shall be removed after

leak testing is over.

5.5 Distributor Testing

All Vendor’s Proprietary Liquid distributors shall be water tested in the vendor’s shop only by the

following procedure at 50%, 100% and 110% of the design liquid volumetric flow rate.

6. SITE INSTALLATION

Installation of internals at site to be carried out under technical supervision of internal manufacturer.

PRICE SCHEDULE (UNPRICED -PART)

RFQ no. 1000236341 Item: Structured packings for Naptha Splitter-I & Naptha Splitter-II at BPCL Mumbai Refinery

Name of the bidder: _______________________ Offer No. ________________ Date: ___________

Name of the person: ______________________ Contact No: ________________ Email: ___________

Sr. no. Description Unit Qty Basic Unit Price in (INR)

Basic Unit price INR (INR)

Supply Portion Bidder’s Action Bidder’s Response

1 Column 60-C-101 Internals (NAPTHA SPLITR-1.60-C-101STRUCTURD PAKNG as per detailed scope attached )

PC 1 Quoted/Not Quoted

2 Column 60-C-102 Internals (NAPTHA SPLITR II(60-C-102)STRUCTURD PKNG as per detailed scope attached)

PC 1 Quoted/Not Quoted

Services Portion

3 Site supervision (to be carried during shutdown) during installation of Internals for column 60-C-101 & 60C-102 (Professional Service Engineer for 12 hours basis )

36 EA Quoted/Not Quoted

Note:

1) Bidder shall quote all inclusive site supervision charges which shall include lodging, boarding, medical, transportation including local transportation, all insurances including Bidder’s personnel and third party insurance, income tax, corporate tax (as may be applicable), etc. and all other incidental charges. No additional cost shall be payable towards travel, lodging & boarding, etc. by BPCL. Cenvatable Service Tax shall be payable extra.

2) Vendor to submit this format with unpriced bid / Technical form mentioning "quoted" or "not quoted" as the case may be. No prices shall be mentioned in this document.

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Bidder’s stamp/seal

FORMAT FOR PROVIDING FREIGHT TAXES, DUTIES ETC

RFQ no. 1000236341 Item: Structured packings for Naptha Splitter –I Naptha Splitter-II at BPCL Mumbai Refinery Name of the bidder: _______________________ Offer No. ________________ Date: ___________


Vendor shall provide % rates against each item in response column. If any of the conditions are not

applicable vendor to specify Nil/NA.

Applicable % Rates on SUPPLY of items.

Sl.

No. Description Vendor’s Response

1.1 P&F Charges (% on Ex works price)

1.2 Excise Duty (%)

1.3 VAT (%) OR MVAT

1.4 CST extra with C Form (%) OR

1.5 CST extra without C Form (%)

1.6 Freight charges including service Tax (%)

1.7 Octroi Charges (%)

1.8 Octroi Service charges

1.9 Any other charges/Taxes (%)

Note:

Bidders to note that the above taxes, duties format with values duly filled in along with supporting

documents shall be uploaded along with the Unpriced /Technical bid.

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PRICE SCHEDULE (PRICED -PART)

RFQ no. 1000236341 Item: Structured packings for Naptha Splitter-I & Naphtha Splitter-II at BPCL Mumbai Refinery

Name of the bidder: _______________________ Offer No. ________________ Date: ___________


Sr. no. Description Unit Qty Basic Unit Price in (INR)

Basic Unit price INR (INR)

Supply Portion Amount in figures Amount in Words

1 Column 60-C-101 Internals (NAPTHA SPLITR-1.60-C-101STRUCTURD PAKNG as per detailed scope attached )

PC 1

2 Column 60-C-102 Internals (NAPTHA SPLITR II(60-C-102)STRUCTURD PKNG as per detailed scope attached)

PC 1

Services Portion

3 Site supervision (to be carried during shutdown) during installation of Internals for column 60-C-101 & 60C-102 (Professional Service Engineer for 12 hours basis )

36 EA

Note:

1) Bidder shall quote all inclusive site supervision charges which shall include lodging, boarding, medical, transportation including local transportation, all insurances including Bidder’s personnel and third party insurance, income tax, corporate tax (as may be applicable), etc. and all other incidental charges. No additional cost shall be payable towards travel, lodging & boarding, etc. by BPCL. Cenvatable Service Tax shall be payable extra.

2) Vendor to submit this format filled with the prices in price bid form.

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