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環境に優しい技術で貢献する
四国工業株式会社SHIKOKU INDUSTRIES CO.,LTD
日本語・・・ P 1 ~English・・・ P 9 ~
SH I KOKU
K O G Y O
009
Today, all machinery and electronic equipment requires a lot of precision machined parts. In addition, house-hold appliances and cars in daily life are manufactured with the use of machine tools which require the use of high precision components. Without optimal combination of precision machined parts, contemporary cars or electronic devices could not operate at full performance and would have trouble meeting energy saving or fuel efficiency goals. And only machine tools assembled with highly precision machined components are able to process precision parts.
We at Shikoku Industries design and manufacture machines which wash precision parts and also coolant systems which are indispensable to the machining of precision parts. Our products make a contribution not only to keep up and improve machining accuracy, but also to save time in the cleaning and maintenance of equip-ment, and to reduce industrial waste which precision machining entails. Through research and development and also improvements, current models are born. We will continue development and will refine our technology that supports precision machin-ing to exceed customers’ expectations.
Precision parts are going to continue to be an integral part of our lives and improve our living conditions. As a company involved with the manufacture of them, we promise to improve life for all and to make efforts to contribute to society.
Tadakatsu Maeno, President
We support precision machining with our technology.
Corporate Profile
■ SludgeCut Conventional coolant systems have various problems.
Magnetic separation systems are incapable of separating abrasive particles from the grinding sludge, and the filtration separation system requires frequent filter replacement, which results in increased industrial waste. In addi-tion, cleaning accumulated sludge from the tank requires painstaking work.
Our SludgeCut solves the problems presented by other coolant systems. We developed the SludgeCut as a separation device that successfully removes all sludge produced in the process of manufacturing precisely ground parts.
Major ProductsMajor Products
Since the development in 1970, we have continued studies to design and manu-facture more excellent machine.*Precision Component Washer is designed exclusively for JTEKT CORPORATION.
■ Precision Component Washer
minute sludge
S-poleN-pole
SludgeCut Patent no.[Patent no.3313343]
●SludgeCut removes all kinds of sludge, from sludge produced by heavy duty grinding to sludge from fine polishing procedures.●Applicable for superfinishing machines, lapping machines, honing machines, broaching machines, thread grinding machines, gear grinding machines, shaving machines, gear hobbing machines, external and internal cylindrical grinding machines, surface grinding machines, multi-functional grinding machines, lathes, forging machines (iron oxide), and hardening machines (iron oxide).●SludgeCut's unique mechanism removes particles that cause coolant degradation from the grinding liquid.●Changing filters is not necessary.
●Precipitated sludge is discharged by magnet conveyor installed under the bottom of the tank. At the same time, particles from the grinding wheel precipitated in the bottom of the tank are also discharged. The removal mecha-nism and the tank are combined, in order that sludge does not accumulate in the tank.
magnetized and condensed sludge
■ Features of the SludgeCut■ Features of the SludgeCut
■Mechanism of rapid precipitation dividing system■Mechanism of rapid precipitation dividing system
April 1994February 1999September 1999
October 2000May 2002July 2009
November 2009September 2013
Research and development of minute sludge separating system started.The Small and Medium Enterprise Agency acknowledged us as “Venture Corporation”.“High-Precision Sludge Dividing System with Permanent Magnet” was acknowledged as “Commis-sioned Development Project” by Central Federation of Societies of Commerce and Industry.High-Precision Sludge Dividing System (SludgeCut) was released.We patented "the development of the dividing system of minute sludge in grinding fluid".V-model dividing system developed. The model achieved major improvement of processing rate and downsizing.Developed the technology of precipitating and discharging floating sludge. (Patented)New S model SludgeCut released. (Patent pending)
■ Short History of the SludgeCut development■ Short History of the SludgeCut development
The mechanism magnetizes, condenses and precipitates minute sludge. (Patent no.3313342)
1.Minute sludge floating in coolant liquid
2.Sludge magnetized by passing through magnetic field
3.Magnetized sludge condenses and precipitates.
sludge floating in liquid
precipitates rapidly precipitates rapidly
condensed minute sludge
machine tools
floating sludge dividing device
Product Lineup●For machines with oil coolant.●Applicable for superfinishing machines, lapping machines, honing machines, broaching machines, thread grinding machines, gear grinding machines, shaving machines, gear hobbing machines, and hardening machines (iron oxide).●Tank capacity:100ℓ~1900ℓ ●Processing rate:20ℓ/min~200ℓ/min●Separation Performance:more than 90%●Conveyor Motor : 90W for SC-100V~SC-300V, 100W for SC-400V~SC-1000V60●Discharge Motor:Optional
■ SC-V Model
011
Specifications ( For oil coolant )
clean side
dirty side
V-separation model ( new standard model)Passing through double structured tank, sludge is in contact with magnetic force longer than old model. As a result, separation efficiency and processing rate are increased.
The device divides from coolant liquid floating sludge that forms cake layers on the surface.
Floating sludge dividing device (Patent no.5479046)
Install the device.
600
750
850
900
1050
1050
1050
1050
1050
1050
1225
1225
1225
1530
1530
1530
409
409
409
400
400
500
600
400
500
600
400
500
600
400
500
600
0.18kw
0.25kw
0.25kw
0.4kw
0.75kw
0.75kw
0.75kw
0.75kw
0.75kw
0.75kw
1.5kw
1.5Skw
1.5kw
1.5kw
1.5kw
1.5kw
150
220
300
500
1350
1530
1710
2000
700
800
900
900
2390
2390
2390
2950
1000
1100
1300
1420
2950
2950
3430
3430
1540
1900
2020
2140
3430
3810
3810
3810
20
30
40
60
100
150
200
300
80
80
80
100
400
560
710
500
100
100
140
140
740
940
700
1040
140
200
200
200
1340
1000
1470
1900
SC-100VSC-100V SC-150V
SC-200V
SC-300V
SC-400V
SC-400V50
SC-400V60
SC-500V
SC-500V50
SC-500V60
SC-700V
SC-700V50
SC-700V60
SC-1000V
SC-1000V50
SC-1000V60
Tank capacity(ℓ)
Total Length(mm) PumpProcessing Rate
(ℓ/min)Weight(kg)
Width(mm)
Height(mm)Model
clean side
dirty side
machine tools
:coolant liquid flow direction
from machine toolsdirty side section clean side section to machine toolspump
return
collect
floating sludge dividing device
:coolant liquid flaw direction:precipitate discharge direction:swarf:non-magnetic material
SludgeCut for Grinding Machines●For machines with water-soluble coolant. The VN model is for precipitated swarf and the VF model is for floating swarf.●Applicable for external and internal cylindrical grinding machines, surface grinding machines, multi-functional grinding machines, and forging machines (iron oxide).●Tank capacity:100ℓ~1900ℓ ●Processing rate:50ℓ/min~500ℓ/min●Separation Performance:more than 90%●Conveyor Motor : 90W for SC-100VN~SC-300VF, 100W for SC-300VF60~SC-1000VF60●Discharge Motor:40w
■SC-VN Model■SC-VF Model
Specifications ( for water-soluble coolant )
In the dirty side tank, precipitated sludge is discharged. On the entrance of the clean side tank, remains the floating sludge that is not divided in the dirty tank. Installed device collects and condenses it.
Tank capacity(ℓ)
Total Length(mm) PumpProcessing Rate
(ℓ/min)Weight(kg)
Width(mm)
Height(mm)Model
600
750
850
900
900
900
1050
1050
1050
1050
1050
1050
1050
1050
1050
1050
409
409
409
400
400
600
400
500
600
400
500
600
400
500
600
400
0.25kw
0.4kw
0.4kw
0.75kw
0.75kw
0.75kw
1.5kw
1.5kw
1.5kw
1.5kw
1.5kw
1.5kw
2.2kw
2.2kw
2.2kw
2.2kw
200
270
350
550
1350
1530
1710
2190
550
600
800
900
2190
2190
2390
2390
1000
800
950
1050
2390
2390
2390
2390
1000
1100
1200
1000
2950
2950
2950
2950
50
80
100
150
100
150
200
300
150
150
200
200
300
540
400
560
200
200
200
200
710
400
560
710
250
250
250
250
500
740
940
500
SC-100VNSC-100VN SC-150VN
SC-200VN
SC-300VN
SC-300VF
SC-300VF60
SC-400VN
SC-400VN50
SC-400VN60
SC-400VF
SC-400VF50
SC-400VF60
SC-500VN
SC-500VN50
SC-500VN60
SC-500VF
1050
1050
1225
1225
1225
1225
1225
1225
1530
1530
1530
1530
1530
1530
500
600
400
500
600
400
500
600
400
500
600
400
500
600
2.2kw
2.2kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
5.5kw
1150
1250
2950
2950
1400
1520
1640
1400
3430
3430
3430
3430
1570
1690
2000
2120
3430
3430
3810
3810
2240
2000
2170
2290
3810
3810
3810
3810
250
250
740
940
350
350
350
350
700
1040
1340
700
350
350
500
500
1040
1340
1000
1470
500
500
500
500
1900
1000
1470
1900
SC-500VF50
SC-500VF60
SC-700VN
SC-700VN50
SC-700VN60
SC-700VF
SC-700VF50
SC-700VF60
SC-1000VN
SC-1000VN50
SC-1000VN60
SC-1000VF
SC-1000VF50
SC-1000VF60
Product LineupShort-Term Delivery Model
Cutting Machine Model
■For oil coolant
013
Specifications(For oil coolant)
Specifications(Cutting Machine Model)
■For water-soluble coolant
Specifications(For water-soluble coolant)
SC-100
●We made this model to accommodate urgent replacement needs or factory equipment layout arrangements.
Applicable for shaving machines, hobbing machines, and lathes.
● Separation Performance:more than 90% ● Conveyor Motor:90w ● Discharge Motor:Optional
● Separation Performance:more than 90% ● Conveyor Motor:90w ● Discharge Motor:40w
● Conveyor Motor:90w (100w for SC-100HS) ● Discharge Motor:40w for SC-100HS
SC-100VN
SC-150VN
SC-200VN
SC-300VN
50
80
100
150
100
150
200
300
200
270
350
550
1350
1530
1710
2190
600
750
850
900
409
409
409
400
0.25kw
0.4kw
0.4kw
0.75kw
SC-100
SC-150
SC-100HS
SC-100NT
-
-
-
-
100
150
90
65
200
300
300
200
1300
1530
1890
1840
600
750
600
390
399
399
341
287
0.4kw
0.4kw
-
-
SC-100V
SC-100V
SC-100VN
SC-150V
SC-200V
SC-300V
20
30
40
60
100
150
200
300
150
220
300
500
1350
1530
1710
2000
600
750
850
900
409
409
409
400
0.18kw
0.25kw
0.25kw
0.4kw
Tank capacity(ℓ)
Total Length(mm) PumpProcessing Rate
(ℓ/min)Weight(kg)
Width(mm)
Height(mm)Model
Tank capacity(ℓ)
Total Length(mm) PumpProcessing Rate
(ℓ/min)Weight(kg)
Width(mm)
Height(mm)Model
Tank capacity(ℓ)
Total Length(mm) PumpProcessing Rate
(ℓ/min)Weight(kg)
Width(mm)
Height(mm)Model
Custom Models
014
We can design and manufacture the SludgeCut to suit your machinery or factory layout.
SC-50
SC-200
SC-400 with oil cooling unit
SC-700 with oil cooling unit
SC-100
SC-200T
SC-500 with oil cooling unit
SC-700VF60 with oil cooling unit
SC-150V
SC-300
SC-500VF60 with oil cooling unit
SC-1000 with oil cooling unit
主要取引先 Our Clients国内納入先 Domestic Customers
海外納入先 Foreign Customers
007
NTN株式会社 NTN Corporation 株式会社アイキテック AIKITEC Co.,Ltdアイシン・エィ・ダブリュ株式会社 AISIN AW CO.,LTDアイシン・エーアイ株式会社 AISIN AI CO.,LTDいすゞ自動車株式会社 ISUZU MOTORS LIMITEDオリエンタルモータ株式会社 ORIENTAL MOTOR Co.,Ltd株式会社井関松山製造所 ISEKI MATSUYAMA MFG.CO.,LTDKYB株式会社 KYB Co.,Ltd京三電機株式会社 Kyosan Denki Co.,Ltd株式会社クボタ Kubota Corporation株式会社ジェイテクト JTEKT Corporationジヤトコ株式会社 JATCO Ltdスズキ精密工業株式会社 SUZUKI SEIMITSU CORPORATIONダイハツ工業株式会社 Daihatsu Motor Co., Ltd東芝機械株式会社 TOSHIBA MACHINE CO.,LTDトヨタ自動車株式会社 TOYOTA MOTOR CORPORATIONナブテスコ株式会社 Nabtesco Corporation仁科工業株式会社 Nishina Industrial Co., Ltd日産自動車株式会社 NISSAN MOTOR CO.,LTD日清製粉株式会社 Nisshin Seifun Group Inc日本精工株式会社 NSK Ltd株式会社日立製作所 Hitachi, Ltdファナック株式会社 FANUC CORPORATION株式会社不二越 NACHI-FUJIKOSHI CORP富士重工業株式会社 FUJI HEAVY INDUSTRIES Ltd本田技研工業株式会社 Honda Motor Co., Ltdマツダ株式会社 Mazda Motor Corporation三菱重工業株式会社 MITSUBISHI HEAVY INDUSTRIES, LTD武蔵精密工業株式会社 Musashi Seimitsu Industry Co.,Ltd株式会社森精機製作所 MORI SEIKI CO.,LTDヤマハ発動機株式会社 Yamaha Motor Co., Ltdヤンマー株式会社 YANMAR Co., Ltd
NSK UK LTDKOYO CORPORATION OF U.S.A.
Musashi Do Brazil LTDMusashi Auto Parts Canada Incorporated
JATCO Mexico.S.A.de.C.V.P.T. Toyo Besq Precision Parts IndonesiaNSK Bearings Manufacturing Co.,Ltd.
P.T. Yamaha Motor Parts Manufacturing IndonesiaP.T. Musashi Auto Parts Indonesia
Suzuki Powertrain India Ltd.P.T. Suzuki Indomobil Motor.Musashi Auto Parts Co.,LTD.
Kia Motor CompanyP.T. Astra Honda Motor
Doosan Corporation MottrolP.T. KOYAMA INDONESIA
NEOOTO CO.,LTD.Siam KYOSAN DENSO Co.,Ltd.
SHOWA AUTOPARTS (THAILAND) CO.,LTD.KOYO JICO KOREA CO.,LTD.CENTURY PRECISION CO.LTD
JOIL GEAR.CO.,LTD.HAM'S REDUCER MANUFACTURING CO.,LTD.HAISUNG INDUSTRIAL SYSTEMS CO.,LTD.
SUNGBO P&T CO.,LTD.本田技研工業株式会社ブラジル
武蔵汽車配件有限公司本田汽車零部件製造有限公司
無錫光洋軸承有限公司自動変速機有限公司
会社概要 Corporate Outline
008
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T a d a k a t s u M A E NO2 - 9 K i t a b o u j i , H i g a s h i n a k a t om i , A i z um i - c h o , I t a n o - g u n , T o k u s h i m a , 7 7 1 - 1 2 2 2 , J a p a n( t e l ) + 8 1 - 8 8 - 6 7 2 - 4 7 6 61 8 - 1 D a i j o u b o u , N i s h i n a k a t om i , I t a n o - c h o , I t a n o - g u n , T o k u s h i m a , 7 7 9 - 0 1 1 9 , J a p a n( t e l ) + 8 1 - 8 8 - 6 7 2 - 4 7 6 6 ( f a x ) + 8 1 - 8 8 - 6 7 2 - 3 8 3 66 - 1 D a i j o u b o u , N i s h i n a k a t om i , I t a n o - c h o , I t a n o - g u n , T o k u s h i m a , 7 7 9 - 0 1 1 9 , J a p a nO c t o b e r 1 9 6 81 0 , 0 0 0 , 0 0 0 y e nT h e d e s i g n a n d m a n u f a c t u r e o f S l u d g e C u t ( H i g h - P r e c i s i o n S l u d g e D i v i d i n g S y s t em) ,w a s h i n g m a c h i n e s f o r p r e c i s i o n c om p o n e n t s , a n d g r i n d i n g fl u i d fi l t e r i n g s y s t em s .
代表者名本社所在地
板野工場
板野第二工場
設立資本金事業内容
P r e s i d e n tH e a d Offi c e
I t a n o F a c t o r y
I t a n o S e c o n d F a c t o r y
F o u n d e dC a p i t a lM a j o r P r o d u c t s
板野工場
板野第二工場
吉野川 名田橋
至 板野町
㈱ジェイテクト徳島工場
至 徳島市
藍住 IC
四国工業株式会社
徳島自動車道
SH I KOKU
K O G Y O
環境に優しい技術で貢献する
四国工業株式会社SHIKOKU INDUSTRIES CO.,LTD