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Castings
Process
Equipment
Presses
Saraswati Sugar Mills Ltd.
EPC Projects
Metal Cutting
Machinery
Isgec Heavy Engineering Ltd.
Isgec Hitachi Zosen Ltd.
Air Pollution
Control
Equipment
(Wholly Owned Subsidiary)
(Subsidiary - Joint Venture with
Hitachi Zosen Corporation, Japan)
ISGEC
Contract
Manufacturing
Isgec Foster Wheeler Boilers Pvt. Ltd.
Isgec TITAN Metal Fabricators Pvt. Ltd.
(Subsidiary - Joint Venture with Amec Foster
Wheeler North America Corp., USA)
(Subsidiary - Joint Venture with TITAN Metal
Fabricators Inc., USA)
Boilers - Utility
Sugar Plants &
Machinery
Boilers (Isgec IJT Boilers)
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Isgec Redecam Enviro
Solutions P Ltd.
(Subsidiary - Joint Venture with
Redecam Group SpA Italy)
GLIMPSES OF KEY PROJECTS
AFRICA
GLOBAL FOOTPRINT
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* This does not include SSM / JV / Contractual Staff.
No. of Engineers - Graduate : 850 Nos
No. of Engineering Diploma holders : 1050 Nos
Manpower Figures
(rounded off)
Total No. of Employees : 2818 Nos*
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Listed on Bombay Stock Exchange. (Market Capitalization Rs. 4200 Crores )
Net Worth (Consolidated) : Rs 1381 Crores (F 2018)
Balance Sheet Size (Consolidated) : Rs 3829 Crores (F-2018)
Ranked amongst top 300 Indian Companies by
Economic Times, Business Standard, Forbes, Dun and
Bradstreet
FINANCIALS
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• Presently executing orders in
– Indonesia, Philippines, Thailand, Vietnam, Sri- Lanka
– Guatemala, Honduras, Colombia, Brazil, Mexico, Peru, Dominican Republic, El Salvador, Venezuela, Nicaragua
– Kenya, Nigeria, Malawi, Senegal, Ethiopia
– Saudi Arabia, UAE, Oman, Jordan, Turkey
Orders in Hand
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STRATEGIC TECHNOLOGY PARTNERS
Sumitomo SHI FW Energia Oy, Finland (PC, CFBC, Packaged Type Oil & Gas Fired
Boilers)
(HP / LP heaters, Water Cooler Condensers)
Siemens Heat Transfer Technology b.v Netherlands
(Heat Recovery Steam Generators upto 470MW , Flue Gas Cooler
and CO Fired Boilers)
Envirotherm GmbH
(Electrostatic Precipitators upto 1000MW)
Hitachi Zosen Corporation, Japan
(Manufacturing specialized and critical process equipment)
ABB Lummus Heat Transfer, USA
(Helix Heat Exchangers)
Belleli, Italy
(Breech Lock Heat Exchangers)
Bosch Projects, South Africa
(Chainless Cane Diffusers)
Titan Metal Fabricators, USA
(Corrosion resistant Process Equipment)
Fuel Tech Inc., USA
(For reduction of Particulate Matter emissions by use of Electrostatic Precipitators performance
improvement technologies especially Flue Gas Conditioning and For NOx reduction processes by
use of urea or ammonia SCR and SNCR)
Neuson Hydrotec, Austria
Hot Working Press solution, Open Die Forging Presses, Forging Plant &
Straightening Presses
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STRATEGIC TECHNOLOGY PARTNERS
Sumitomo SHI FW Energia Oy, Finland: - For Circulating Fluidized Bed Combustion (CFBC) Boilers up to 99.9 Mwe - For Oil & Gas, Shop Assembled Water Tube Packaged Boilers up to 260 TPH - For Pulverized Coal Fired Sub-Critical Boilers and Super-Critical Boilers (60 to 1000 Mwe) - For Feed Water Heaters and Surface Condensers - For Reheat Design of CFBC Boilers upto 100 MW ABB Lummus Heat Transfer, USA for Helix Heat Exchangers Belleli, Italy, for Breech Lock Exchangers BOSCH Projects, South Africa, for Chainless Cane Diffusers Envirotherm GmbH, Germany, for Electrostatic Precipitators (ESP) up to 1000 Mw Fuel Tech Inc., USA: - For reduction of Particulate Matter emissions by use of Electrostatic Precipitators performance improvement technologies (especially Flue Gas Conditioning) - For NOx reduction processes by use of urea or ammonia (SCR and SNCR) Siemens Heat Transfer Technology b.v Netherlands, for Drum type Heat Recovery Steam Generators, Flue Gas Coolers and CO Boilers
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JOINT VENTURES
Isgec Hitachi Zosen Ltd. - a joint venture with Hitachi Zosen Corp., Japan, set up to cater to the specialized & critical Process Equipment requirements of refineries, fertilizer & petrochemical industries, across the world Isgec Foster Wheeler Boilers Pvt. Ltd. - a joint venture with Sumitomo SHI FW Energia Oy. Finland to do detailed engineering of Boilers of both ISGEC and Foster Wheeler Isgec TITAN Metal Fabricators Pvt. Ltd. - a joint venture with TITAN Metal Fabricators, Camarillo, CA USA to manufacture corrosion-resistant process equipment and provide the next generation of reactive alloy equipment to global customers in the Chemical, Petro Chemical, Oil & Gas, Fertilizer, Mining, Power Generation, Pharmaceutical, and Steel Manufacturing industries ISGEC Redecam Enviro Solutions – a joint venture with Redecam, Italy for Air Pollution Control Systems including Air filtration systems
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PRODUCTS AND PROJECTS
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PROJECTS BUSINESS - CAPABILITIES AND SERVICES
• Basic Design
• Detailed Engineering
• Project Management
• Procurement
• Logistics
• Site Construction
• Installation, Testing, Commissioning and Handing-over
• After sales service
• Training – Class room based / On-site
• Operation and Maintenance
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EPC - POWER PLANTS, FACTORIES AND MATERIAL HANDLING PROJECTS
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CORE COMPETENCE – EPC POWER PLANTS
Fuel Specific Solutions
• Renewable Fuels
» Biomass
» Bagasse
» Waste Heat Gas
• Municipal Solid Waste / RDF
• Fossil Fuels
» Indian Coal of different grades
» Imported Coals
» Petcoke
» Lignite
» Oil & Gas Industry Specific Solutions
• Independent Power Plants (IPP’s)
• EPC for the complete Power Plant
• Boiler - Turbine Islands (BTG Power Islands) up to 1000 MW
• Balance of Plant (BOP) solutions for any BTG package up to 100 MW
Over 60 Power and Cogeneration Projects
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Captive Power Plant Solutions for Cement, Metal, Petrochemical & Other Industries.
Co-Generation Power Plant Solutions for Sugar, Paper, Textile & Chemical Industries.
Waste Heat based Power Plant Solutions for Coke Oven, Sponge Iron, Cement & Metal Industries & Combined Cycle Power Plant .
Independent Power Plant Solutions for Biomass & Utility Sector.
Energy from Waste Solutions in association
with Hitachi Zosen.
Operation & Maintenance Services
EPC POWER PLANTS - OFFERINGS
Commissioned : 1036 MW with Max. single unit size of 62.3 MW Under execution : 365 MW with Max. single unit size of 35 MW Total Executed / under execution : 1401 MW 15
EPC POWER PLANTS – END TO END SOLUTIONS
Mechanical Electrical, C&I Services
• Turbine Generator with Auxiliaries • Boiler and Auxiliaries • Fuel Handling system • Ash Handling system •Cooling Tower/ACC •Complete Plant piping •Water intake & Treatment System •Fire fighting system •Air conditioning & ventilation system • Compressed Air System
•Switchyard up to 220 KV •Plant Electricals •HV Transmission lines •Plant Instrumentation •Plant DCS •Plant load Management &
shredding system •Emergency & Black start DG
Set
•Plant Engineering •Project management •Procurement management •Inspection •Complete Plant civil works •Supervision of erection &
commissioning •Erection & Commissioning •Training •Operation & Maintenance
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440 TPH Coal Handling System
Coal Conveying System
Stackers
Reclaimers
CORE COMPETENCE - MATERIAL HANDLING
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An idea of the material handling contract under execution
16 km of cross country pipe conveyor Crossing three rivers & one railway
line For 3x650 MW & 1x500 MW units Crusher capacity – 1200 TPH Steel erection – 16000 MT
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CORE COMPETENCE - MATERIAL HANDLING
INDUSTRIAL AND POWER BOILERS
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CORE COMPETENCE – BOILERS
Over 790 Boiler Projects
Products • Circulating Fluidized Bed Combustion Boilers • Atmospheric Fluidized Bed Combustion Boilers • Pulverized Coal Fired Boilers • Bagasse & Biomass Boilers • Oil and Gas Fired Boilers • Waste Heat Recovery Boilers • Municipal Solid Waste / RDF Fired Boiler • Slop Fired Boilers
Applications • Power Generation • Cogeneration • Process Steam
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BOILERS - FUELS
• Wood Chips
• Olive Wood Trimmings
• Coconut Shell
• Groundnut Shell
• Subabul Wood
• Red Gram Husk
• Bengal Gram Husk
• Cashewnut Shell
• Woody Biomass
• Cane Top & Trash
• King Grass / Napier Grass
• Other agricultural wastes, individually or in combinations
• Coal
• Oil, Natural Gas and Bio-Gas
• Slop/ Vinasse (Distillery Spent Waste)
• Municipal Solid Waste / RDF
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SUGAR PLANTS AND MACHINERY, REFINERIES AND DISTILLERIES
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CORE COMPETENCE – SUGAR PLANTS & MACHINERY
Over 140 Sugar / Refinery / Distillery Plants and Major Expansions
• Up to 55” x 110” size Mills • Up to 30,000 TCD Complete Sugar Plants • Diffuser (Chain & Chainless Type) up to 18000 TCD • Sugar Refineries - Stand alone and Back end process up to 3000 TPD • Plantation White Sugar, VHP Sugar and Raw Sugar • Distillery Plants up to 600 KLPD
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PRODUCTS
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CORE COMPETENCE – PROCESS EQUIPMENT
• Reactors » Continuous Catalyst Regeneration (CCR) Reactors » Diesel Hydro Desulphurization (DHDS) Reactors
» Naptha Hydrotreating (NHT) Reactors • High Pressure Vessels
» Hot & Cold HP Separators » Inlet Separators
• Shell and Tube Heat Exchangers » High Pressure Exchangers
(Breech Lock Closure Type - Licensee of Belleli Italy) » Helical Baffle Type Heat Exchangers
• Columns and Towers • High Pressure Boiler
Drums • Boiler Pressure Parts • Power Plant Equipment (Licensee of Foster Wheeler)
» HP Feed Water Heaters » LP Feed Water Heaters » Surface Condensers
• Containers for Liquefiable Gases
CCR Reactor under assembly 475 MT Clad Coke Drum for MRPL, India
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CORE COMPETENCE – PROCESS EQUIPMENT
105 M Long Ethylene Fractionator for Customer in Egypt
Co2 Absorber for Customer in USA
880 MT, 92 M Long, C2 Splitter Column for Customer in Mexico
817 MT, Ammonia Converter, with Internals for Customers in USA
PROCESS EQUIPMENT
Isgec - Hitachi Zosen JV
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Products
• Fully Automated Press Lines
• Tandem Presses
• Transfer Presses
• Servo Presses
• 'C' Frame Presses
• CNC Vertical Turning Lathes
(Morando Italy design)
Sectors
• Automobile
• Auto Components
• Tooling
• Wood and Panel Industry
• Defence
• Railways
PRESSES
1000 T Robotic Tandem Press Line supplied to Auto Company in Telangana, India
CORE COMPETENCE – PRESSES
Mechanical and Hydraulic
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Materials
• Stainless Steels
• Creep Resistant Steels
• SG Iron
• Ni-Hard
• Manganese
Capacity (single piece weight):
• Carbon Steels : Upto 50 MT
• Alloy Steels : Upto 40 MT
• Grey & Alloy Iron : Upto 30 MT
Industries
• Hydro Power
• Steam Power
• Pumps
• Valves
• Compressors
• Mining
660 MW Steam Turbine Outer Casing
CORE COMPETENCE – CASTINGS
Impeller 28
Cement Mill Stands Design : Loesche, Germany
Products include: Over 15000 Tonnes of Mechanical Equipment for
Metallurgical Industry • Hot / Cold Rolling Mills • Processing Lines • Continuous Slab / Billet / Bloom Casters • Gas Cleaning Plants & Sinter Plants
CORE COMPETENCE – CONTRACT MANUFACTURING
Hydro Electric Power Industry • Radial & Vertical Gates • Penstocks • Turbine Housings
Ladle Turret for 2 ladles - 165 T each Design : SMS Demag
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Liquified Gas Containers
World largest.
We have following patents :-
Chinese
Mexican
US
Indian
US Patent awarded for the design &
technique for manufacturing of Model 'D'
Chlorine Containers
Chemical
Industry
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IPP in
Tamil Nadu, India
AIR POLLUTION CONTROL EQUIPMENT
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Global Presence
Installations of Sugar Plants & Machinery, Boilers and Power Plants
El Salvador
USA
Guatemala
Barbados
Brazil
Colombia
Guyana
Sudan
Uganda
Kenya
Tanzania
Zambia Mozambique
Mauritius
Ethiopia
Bangladesh
India
Pakistan
Malaysia
Vietnam
Indonesia
Philippines
Thailand
Senegal
Spain
Sierra Leone
Trinidad &
Tobago
Nicaragua
Honduras
UAE Saudi Arabia
China
Mexico
Malawi
- Sugar Plants & Machinery - Boilers - Power Plants
Chile
El Salvador
Nigeria
Belize
Peru
Nepal
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MANUFACTURING FACILITIES
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• Dia. of equipment : up to 4.5 M inside shops • Weight of equipment: up to 150 MT • Rolling thickness: up to 80 mm cold/200mm hot
• Works Area: 250,000 Sq.M. • Covered Area : 43,000 Sq.M.
Main Plant, established in 1946
MANUFACTURING FACILITY – YAMUNANAGAR
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MANUFACTURING FACILITY – RATTANGARH
Panel Manufacturing Plant
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MANUFACTURING FACILITY – DAHEJ, GUJARAT
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Some Pictures of
Our Executed Projects At
Customer Sites
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GUATEMALA
62.3 MW Power Plant with 220 TPH, 109 kg/cm2(g), 540 + 5 Deg.C Travelling Grate Boiler
EPC Power Plants
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30.4 MW Cogeneration Power Plant
ZAMBIA
EPC Power Plants
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MAHARASHTRA, INDIA
36 MW Bagasse / Coal based Power Plant with 1 x 180 TPH Travelling Grate Boiler
EPC Power Plants
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Madhya Pradesh, INDIA
45 MW Power Plant with 1 x 190 TPH, 110 kg/cm2(g), 540 + 5 Deg.C CFBC Boiler
EPC Power Plants
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GUJARAT, INDIA
90 TPH, 67 kg/cm2(g), 485 + 5 Deg.C AFBC Boiler
Industrial & Power Boilers
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THAILAND
3 x 150 TPH, 40 kg/cm2(g), 450 Deg.C Travelling Grate Boilers
Industrial & Power Boilers
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SPAIN
28 TPH Biomass Fired Boiler for 8 MW Power Plant
Industrial & Power Boilers
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USA
77 TPH Package Type Oil & Gas Fired Boiler
Industrial & Power Boilers
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REFINERY, INDIA
2 x 250 TPH Oil / Natural Gas Fired Boilers
Industrial & Power Boilers
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Delhi, INDIA
57.9 TPH, 42.83 kg/cm2(a), 400 Deg.C Municipal Solid Waste Fired Boiler for 12 MW Waste to Energy Plant
Industrial & Power Boilers
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IPP, TAMIL NADU, INDIA
563 TPH, 150 kg/cm2(g), 545 Deg.C Pulverized Coal Fired Boiler for 180 MW Power Plant
Industrial & Power Boilers
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SUDAN
24000 TCD Complete Process Plant with Mechanical Tie-Ins and 4 x 130 TPH, 62 bar(g), 500 + 5 Deg.C Travelling Grate Boilers for 104 MW Cogeneration
Sugar Plants & Machinery
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MAHARASHTRA, INDIA
6000 TCD Complete Sugar Plant with 23 MW Cogeneration
Sugar Plants & Machinery
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KARNATAKA, INDIA
5000 TCD Complete Sugar Plant expandable to 7500 TCD with 30 MW Cogeneration
Sugar Plants & Machinery
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GUATEMALA
Drive in Milling Tandem of 15000 TCD Sugar Plant
Sugar Plants & Machinery
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BIOFUELS PLANT, BIHAR, INDIA
Chainless Cane Diffuser of 3500 TCD capacity
Sugar Plants & Machinery
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300 TPD Backend Sugar Refinery
Sugar Plants & Machinery
KENYA
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Financial Highlights
FY 2018
56
Standalone Profit & Loss - Annual Rs. In Lakhs
Particulars Standalone FY 18 FY 17
Revenue from operations 2,61,537 3,11,099 Other Income 7,234 9,323 Total Income 2,68,771 3,20,422 Expenses : (a) Cost of materials consumed 53,499 42,726 (b) Purchase of stock-in-trade 72,763 1,17,875 (c) Change in inventories of finished goods and work-in- progress
(Increase)/decrease (2,680) (4,869) (d) Employee benefits expense 27,781 26,784 (e) Finance costs 712 2,080 (f) Depreciation and amortisation expense 6,715 6,382 (g ) Erection & commissioning expenses 32,412 37,806 (h) Other expenses 60,776 64,872 Total expenses 2,51,978 2,93,656 Profit/(Loss) before exceptional items and tax 16,793 26,766
Exceptional items
-
- Profit before tax 16,793 26,766 Tax expense 4,895 7,903 Profit after tax 11,898 18,863 Other Comprehensive Income 115 -36 Total Comprehensive Income 12,013 18,827
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Particulars Standalone
FY 18 FY 17 EQUITY AND LIABILITIES
EQUITY (a) Equity share capital 735 735
(b) Other equity 1,21,549 1,11,815 Total Equity 1,22,284 1,12,550 LIABILITIES Non - current liabilities (a) Financial liabilities (i) Borrowings - - (ii) Other financial liabilities 134 183
(b) Provisions 4,793 6,742
(c) Deferred tax liabilities - 427
(d) Other non - current liabilities 25,344 14,869
Total Non Current Liabilities 30,271 22,221
Current liabilities (a) Financial liabilities (i) Borrowings 8,227 10,956
(ii) Trade payables 1,02,525 1,31,197 (iii) Other financial liabilities 6,417 6,859
(b) Other Current liabilities 49,098 38,381
(c) Provisions 13,307 14,041
(d) Current tax liabilities 750 230
Total Current Liabilities 1,80,324 2,01,664 Total Equity & Liabilities 3,32,879 3,36,435
Standalone Balance Sheet- Annual Rs. In Lakhs
58
Standalone Balance Sheet- Annual Rs. In Lakhs
Particulars Standalone
FY 18 FY 17 ASSETS
Non-current assets
(a) Property, plant and equipment 41,047 42,645
(b) Capital work - in - progress 2,928 1,536
(c) Other intangible assets 4,501 3,792
(d ) Financial assets
(i) Investments 14,281 14,281
(ii) Trade receivables 3,549 4,471
(iii) Loans 402 415
(iv) Others 866 712
(g) Deferred tax assets 192 -
( h) Other non - current assets 908 29 Total - Non Current Assets 68,674 67,881 Current Assets
( a) Inventories 46,610 40,448
( b) Financial assets
(i) Investments 36,601 68,846
(ii) Trade receivables 1,10,773 1,07,109
(iii) Cash and cash equivalents 16,586 2,611
(iv) Bank balances other than (iii) 4,114 9,568
(v) Loans 921 8,330
(vi) Others 5,414 3,372
(c) Other current assets 43,186 28,270 Total - Current Assets 2,64,205 2,68,554
Total Assets 3,32,879 3,36,435 59
Consolidated Profit & Loss - Annual
Rs. In Lakhs
Particulars Consolidated
FY 18 FY 17 Revenue from operations 3,82,586 4,05,589 Other income 5,728 9,362 Total income 3,88,314 4,14,951 Expenses : (a) Cost of materials consumed 1,16,632 1,06,380 (b) Purchase of stock-in-trade 72,852 1,17,874
(c) Change in inventories of finished goods and work-in- progress
(Increase)/decrease 25,386 (9,883)
(d) Employee benefits expense 34,001 32,725 (e) Finance cost 2,216 4,312 (f) Depreciation and amortisation expense 8,075 7,529 (g) Erection & commissioning expenses 32,424 37,811 (h) Other expenses 71,622 81,511 Total expenses 3,63,208 3,78,259 Profit before exceptional items and tax 25,106 36,692 Exceptional items -
- Profit before tax 25,106 36,692
Tax expense 8,265 11,858 Profit for the year 16,841 24,834 Other Comprehensive Income (OCI) (92) 480
Total Comprehensive Income for the year 16,749 25,314
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Consolidated Balance Sheet- Annual Rs. In Lakhs
Particulars Consolidated
FY 18 FY 17 ASSETS Non-current assets (a) Property, plant and equipment 57,585 57,856 (b) Capital work - in - progress 3,155 1,783
(c ) Goodwill on Consolidation 530 530 (d) Other intangible assets 4,764 3,886
(e) Intangible assets under Development - 128 (f) Financial assets
(i) Investments 523 826 ii) Trade receivables 3,631 4,568
(iii) Loans 451 472 (iv) Others 1,194 1,043
(g) Deferred tax assets 269 863
(h) Other non - current assets 957 110 Total - Non Current Assets 73,059 72,065 Current Assets (a) Inventories 83,997 1,07,575 (b) Financial assets (i) Investments 36,601 68,846 (ii) Trade receivables 1,13,600 1,13,335 (iii) Cash and cash equivalents 17,968 3,570 (iv) Bank balances other than (iii) above 6,059 10,603 (v) Loans 1,042 1,135 (vi) Others 5,562 3,888
( c ) Current tax assets 2 2 (d) Other current assets 44,984 31,216 Total Current Assets 3,09,815 3,40,170 Total Assets 3,82,874 4,12,235 61
Consolidated Balance Sheet- Annual Rs. In Lakhs
Particulars Consolidated FY 18 FY 17
EQUITY AND LIABILITIES EQUITY
(a) Equity share capital 735 735 (b) Other equity 1,37,378 1,24,629 Equity attributable to the owners of the parent 1,38,113 1,25,364
(c) Non Controlling Interest 7,183 6,051 Total equity 1,45,296 1,31,415 LIABILITIES Non - current liabilities (a) Financial liabilities (i) Borrowings - 3,701 (ii) Other financial liabilities 161 418 (b) Provisions 5,406 7,152 (c) Deferred tax liabilities 663 1,226 (d) Other non - current liabilities 25,384 14,912 Total Non Current Liabilities 31,614 27,409 Current liabilities (a) Financial liabilities (i) Borrowings 14,320 29,979 (ii) Trade payables 1,10,995 1,41,666 (iii) Other financial liabilities 11,050 9,706 (b) Other Current liabilities 55,126 56,926 (c) Provisions 14,142 14,731 (d) Current tax liabilities 331 403 Total Current Liabilities 2,05,964 2,53,411 Total Equity & Liabilities 3,82,874 4,12,235 62
Break up of Consolidated Turnover & PBT
(Rs. In Crores )
Particulars Consolidated Turnover Consolidated Profit Before Tax
FY 18 FY 17 FY 18 FY 17
Isgec Heavy Engineering Ltd –
Standalone
2,688 3,204 168 268
Saraswati Sugar Mills Ltd. 819 640 71 91
Isgec Hitachi Zosen Limited 442 357 34 19
Isgec Titan Metal Fabricator Pvt. Ltd 15 0 1 0
Isgec Foster Wheeler Boilers Pvt Ltd 6 2 1 0
Isgec Redecam Enviro Solutions Pvt Ltd. 2 0 -1 -0
Other Companies 0 0 0 0
Total 3,972 4,203 274 378
Less: Inter Company transactions -89 -53 -23 -11
Consolidated 3883 4150 251 367
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Unit Order Booking Orders in Hand
F 2018 F 2017 F 2016 As on
31.3.18 **
As on
31.3.17
As on
31.3.16
Manufactured
Products
967 949 982 901 923 811
Projects 3551 3,335 2,459 4,798 3,061 2,541
Less Inter-Unit -206 -180 -189 -125 -92 -98
TOTAL 4,312 4,104 3,252 5,574 3,892 3,254
Order Position
**Includes Export Orders of Rs.1547 Crores (previous year Rs. 1637 Crores ) .
Rs. Crores
64
THANKS
ISGEC HEAVY ENGINEERING LIMITED
INDIA
Email: [email protected] Mobile: +91-9810363103
www.isgec.com
•Yamunanagar
• Noida • Ratangarh • Bawal • Muzaffarnagar • Dahej • Pune • Chennai
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