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Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes, 500 V max.

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drive.

ƒ The integral solid state protection does not provide branch circuit

protection and that branch circuit protection has to be provided externally

in accordance with manufacturers instructions, the

National Electrical Code and any additional codes.

ƒ For information on the protection level of the internal overload protection

for a motor load, see the corresponding Application Manuals or Software

Helps.

ƒ For information on rating and proper connection of the thermal protector

(only for connection to motors having integral thermal protection), see the

corresponding Application Manuals or Software Helps.

ƒ Maximum surrounding air temperature: 55 °C.

ƒ Use 60/75 °C copper wire only, except for control circuits.

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External fuse for 24 Vdc supply voltage of control terminal X2. Rated 4 A

DC fuse UL248−14.

Branch circuit/short circuit protection with fuses in accordance with UL248

Type Fuse [A]

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E94ASxE0034 10

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E94ASxE0034 230/400/500 50/60 3.5/3.5/3.1 2.6/2.6/2.3 3

E94ASxE0044 230/400/500 50/60 5.5/5.5/4.8 4.1/4.1/3.6 3

E94ASxE0074 230/400/500 50/60 9.9/9.9/8.6 7.4/7.4/6.5 3

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E94ASxE0044 325/565/705 0 ( DC) 6.7/6.7/5.9 5.0/5.0/4.4 2

E94ASxE0074 325/565/705 0 ( DC) 12.1/12.1/10.6 9.1/9.1/8.0 2

E94ASxE0134 325/565/705 0 ( DC) 20.6/20.6/18.0 15.5/15.5/13.5 2

E94ASxE0174 325/565/705 0 ( DC) 25.7/25.7/22,5 19.3/19.3/16.9 2

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E94ASxE0034 0 − 230/400/500 0 − 599 2.5/2.5/2.2 1.9/1.9/1.7 3

E94ASxE0044 0 − 230/400/500 0 − 599 4.0/4.0/3.5 3.0/3.0/2.6 3

E94ASxE0074 0 − 230/400/500 0 − 599 7.0/7.0/6.1 5.3/5.3/4.6 3

E94ASxE0134 0 − 230/400/500 0 − 599 13.0/13.0/11.4 9.8/9.8/8.6 3

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E94ASxE0034 390/790 47/82 8.3/8.8 3.2/6.4 3.7/3.9 0.6/1.3

E94ASxE0044 390/790 27/47 14.4/15.4 5.6/11.2 5.9/6.3 1.0/1.9

E94ASxE0074 390/790 27/47 14.4/15.4 5.6/11.2 6.9/7.4 1.3/2.6

E94ASxE0134 390/790 18/27 21.7/26.9 8.5/19.5 10.6/13.2 2.0/4.7

E94ASxE0174 390/790 9/18 43.3/40.3 16.9/29.2 20.3/18.9 3.7/6.4

E94ASxE0244 390/790 9/18 43.3/40.3 16.9/29.2 24.5/22.8 5.4/9.3

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9



Overview

Standard device � Design

Pos. Description HighLine StateLine

MXI1 Module receptacle for extension 1, e.g. communication � �

MXI2 Module receptacle for extension 2, e.g. communication � �

MMI Module receptacle for memory modules � �

MSI Module receptacle for safety modules � �

X1 System bus (CAN), under the cover � �

X2 24−V supply and state bus � �

X3 Analog inputs and analog outputs 2/2 1/0

X4 Digital outputs 4 1

X5 Digital inputs 8 4

X6 Diagnostics � �

X7 Resolver � �

X8 Encoder � �

� Lower cap � �

� Nameplate, retractable � �

� Upper cap � �

� EMC clamp 1 1

Warning sticker − place close to the device in a clearly visible manner! � �

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

CAN−RUN green CAN bus o.k. Inoperable when "StateLine" design isusedCAN−ERR red CAN bus error

DRIVE READY green Standard device is ready for operation

DRIVE ERROR red Error in the standard device or due to the application

24 V green 24−V supply voltage o.k.

SSP94LED01 USER yellow Message parameterised by the application

Pos. Symbol Description

� Long discharge time: All power terminals carry hazardous voltages for atleast 3 minutes after mains disconnection!

� High discharge current: Fixed installation and PE connection to EN 61800−5−1required!

Electrostatic sensitive devices: Before working on the device, personnel mustensure that they are free of electrostatic charge!

Installation backplane � Design

Pos. Description HighLine StateLine

X100 Mains / DC−bus voltage �

X105 Motor / external brake resistor �

X106 Motor temperature monitoring �

X107 Control of motor holding brake Optional

X109 DC busbar + Optional(for DC−bus connection)X110 DC busbar −

� EMC wire clamp (for device sizes II + III), replaces 1x � 1

� EMC shield clamp 3 or 2

© 2014 Lenze Automation GmbH, Postfach 10 13 52, D−31763 Hameln, Hans−Lenze−Str. 1, D−31855 AerzenNo part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Automa-tion GmbH.All information given in this documentation has been selected carefully and complies with the hardware and software described.Nevertheless, discrepancies cannot be ruled out. We do not take any responsibility or liability for any damage that may occur. Ne-cessary corrections will be included in subsequent editions.

Contents i


1 Quick start guide 44

2 Safety instructions 45

2.1 General safety and application notes for Lenze controllers 45

2.2 Residual hazards 48

2.3 Notes used 49

2.4 Safety instructions for the installation according to UL or UR 50

3 Technical data 51

3.1 General data and operating conditions 51

3.2 Electrical data 53

3.3 Dimensions 55

4 Example circuit 56

5 Mounting and wiring the installation backplane 57

6 Mounting the standard device 58

7 Wiring of the standard device 59

8 Wiring the device modules 64

8.1 Communication modules 64

8.2 Function modules 69

8.3 Memory modules 71

8.4 Safety modules 73

9 Final works 79

9.1 Preparing the commissioning procedure 79

Quick start guide1


1 Quick start guide

How to proceed for the installation:

1. Read the safety instructions from page 45

2. Inform yourself about the technical data from page 51

3. Mount the installation backplane into thecontrol cabinet and wire it

from page 57

4. Insert the standard device into theinstallation backplane

from page 58

5. Wire the standard device from page 59

6. Adjust and wire the device modules

– Wire the communication modules.

– Adjust the memory modules.

– Wire the safety modules.

from page 64

7. Final works from page 79

� Tip!

Documentation and software updates for further Lenze products can be foundon the Internet in the "Services & Downloads" area under

http://www.Lenze.com

Safety instructionsGeneral safety and application notes for Lenze controllers

2


2 Safety instructions

2.1 General safety and application notes for Lenze controllers

(in accordance with Low−Voltage Directive 2006/95/EC)

General

Lenze controllers (frequency inverters, servo inverters, DC controllers) and the accessorycomponents can include live and rotating parts − depending on their type of protection −during operation. Surfaces can be hot.

Non−authorised removal of the required cover, inappropriate use, incorrect installation oroperation, create the risk of severe injury to persons or damage to material assets.

More information can be obtained from the documentation.

All operations concerning transport, installation, and commissioning as well asmaintenance must be carried out by qualified, skilled personnel (IEC 364/CENELEC HD 384or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for theprevention of accidents must be observed).

According to this basic safety information qualified, skilled personnel are persons who arefamiliar with the assembly, installation, commissioning, and operation of the product andwho have the qualifications necessary for their occupation.

Application as directed

Drive controllers are components which are designed for installation in electrical systemsor machinery. They are not to be used as domestic appliances, but only for industrialpurposes according to EN 61000−3−2.

When installing the controllers into machines, commissioning (i.e. starting of operation asdirected) is prohibited until it is proven that the machine corresponds to the regulationsof the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of operation as directed) is only allowed when there iscompliance with the EMC Directive (2004/108/EC).

The drive controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. Theharmonised standard EN 61800−5−1 applies to the drive controllers.

The technical data and information on connection conditions can be obtained from thenameplate and the documentation. They must be strictly observed.

Warning: The drive controllers are products which are intended for use in an industrialenvironment according to EN 61800−3. Operation on public mains supplies requiresadditional measures to be taken for limiting the expected radio interference.

Transport and storage

Please observe the notes on transport, storage and appropriate handling.

Observe the climatic conditions according to the technical data.


2


Installation

The controllers must be installed and cooled according to the instructions given in thecorresponding documentation.

Ensure proper handling and avoid mechanical stress. Do not bend any components and donot change any insulation distances during transport or handling. Do not touch anyelectronic components and contacts.

Controllers contain electrostatically sensitive components, which can easily be damagedby inappropriate handling. Do not damage or destroy any electrical components since thismight endanger your health!

Electrical connection

When working on live controllers, the valid national regulations for the prevention ofaccidents (e.g. VBG 4) must be observed.

The electrical installation must be carried out according to the appropriate regulations(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtainedfrom the documentation.

Notes about installation according to EMC regulations (shielding, earthing, filters andcable routing) are included in the documentation. These notes also apply to CE−markedcontrollers. The compliance with limit values required by the EMC legislation is theresponsibility of the manufacturer of the machine or system. The controllers must beinstalled in housings (e.g. control cabinets) to meet the limit values for radio interferencesvalid at the site of installation. The housings must enable an EMC−compliant installation.Observe in particular that e.g. the control cabinet doors should have a circumferentialmetal connection to the housing. Reduce housing openings and cutouts to a minimum.

Lenze controllers can cause a direct current in the protective conductor. If a residual currentdevice (RCD) is used as a protective means in the case of direct or indirect contact, only aresidual current device (RCD) of type B may be used on the current supply side of thecontroller. Otherwise, another protective measure such as separation from theenvironment through double or reinforced insulation or disconnection from the mains bymeans of a transformer must be used.

Operation

If necessary, systems including controllers must be equipped with additional monitoringand protection devices according to the valid safety regulations (e.g. law on technicalequipment, regulations for the prevention of accidents). The controller can be adapted toyour application. Please observe the corresponding information given in thedocumentation.

After a controller has been disconnected from the voltage supply, all live components andpower connections must not be touched immediately because capacitors can still becharged. Please observe the corresponding stickers on the controller.

All protection covers and doors must be shut during operation.

Note for UL approved systems with integrated controllers: UL warnings are notes that onlyapply to UL systems. The documentation contains special UL notes.


2


Safety functions

Special controller variants support safety functions (e.g. "safe torque off", previously "safestandstill") according to the requirements of Annex I No. 1.2.7 of the EC Directive"Machinery" 98/37/EC, IEC 61508, EN 954−1 and EN 1037. Strictly observe the notes on thesafety functions given in the documentation for the respective variants.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed conditions of operationare observed.

If the ambient air is polluted, the cooling surfaces of the controller may become dirty or theair vents of the controller may be obstructed. Therefore, clean the cooling surfaces and airvents periodically under these operating conditions. Do not use sharp or pointed tools forthis purpose!

Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product−specific safety and application notes given in these instructions must beobserved!

Safety instructionsResidual hazards

2


2.2 Residual hazards

Protection of persons

ƒ Before working on the controller, check that no voltage is applied to the powerterminals, because

– depending on the controller − the power terminals U, V, W, +UG, −UG, Rb1 and Rb2carry hazardous voltages for up to 3 to 20 minutes after mains disconnection.

– the power terminals L1, L2, L3; U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardousvoltages when the motor is stopped.

Device protection

ƒ Plug on or pull off all pluggable terminals only in deenergised condition!

ƒ Detach the controllers only in deenergised conditions from their installationbackplanes or the back panel of the control cabinet!

ƒ Cyclic switching on and off of the mains voltage can overload and destroy the inputcurrent limitation of the controller:

– Cyclic mains switching of 5−times in 5 minutes is permissible without restrictions.

Motor protection

ƒ Depending on the controller settings, the connected motor can be overheated by:

– For instance, longer DC−braking operations.

– Longer operation of self−ventilated motors at low speed.

Protection of the machine/system

ƒ Drives can reach dangerous overspeeds (e.g. setting of high output frequencies inconnection with motors and machines unsuitable for such conditions):

– The controllers do not offer any protection against such operating conditions. Useadditional components for this purpose.

Safety instructionsNotes used

2


2.3 Notes used

The following pictographs and signal words are used in this documentation to indicatedangers and important information:

Safety instructions

Structure of safety instructions:

� Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangeroussituations)

Pictograph and signal word Meaning

� Danger!

Danger of personal injury through dangerous electrical voltage.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Danger!

Danger of personal injury through a general source of danger.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Stop!Danger of property damage.Reference to a possible danger that may result in propertydamage if the corresponding measures are not taken.

Application notes


� Note! Important note to ensure troublefree operation

� Tip! Useful tip for simple handling

� Reference to another documentation

Special safety instructions and application notes for UL and UR


� Warnings!

Safety or application note for the operation of a UL−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

� Warnings!

Safety or application note for the operation of a UR−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

Safety instructionsSafety instructions for the installation according to UL or UR

2


2.4 Safety instructions for the installation according to UL or UR

� Warnings!

ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than 5000 rmssymmetrical amperes, 500 V max.

ƒ Voltage of the fuses must at least be suitable with the input voltage of thedrive.

ƒ The integral solid state protection does not provide branch circuit protectionand that branch circuit protection has to be provided externally inaccordance with manufacturers instructions, the National Electrical Codeand any additional codes.

ƒ For information on the protection level of the internal overload protectionfor a motor load, see the corresponding Application Manuals or SoftwareHelps.

ƒ For information on rating and proper connection of the thermal protector(only for connection to motors having integral thermal protection), see thecorresponding Application Manuals or Software Helps.

ƒ Maximum surrounding air temperature: 55 °C.

ƒ Use 60/75 °C copper wire only, except for control circuits.

ƒ Control card protection:

External fuse for 24 Vdc supply voltage of control terminal X2. Rated 4 A DCfuse UL248−14.

Branch circuit/short circuit protection with fuses in accordance with UL248

Type Fuse [A]

E94ASxE0024 10

E94ASxE0034 10

E94ASxE0044 10

E94ASxE0074 15

E94ASxE0134 20

E94ASxE0174 25

E94ASxE0244 40

Technical dataGeneral data and operating conditions

3


3 Technical data

3.1 General data and operating conditions

Supply system data

Supply forms With earthed neutral Unrestricted use

IT systems Observe instructions about special measures!

Noise emission EN 61800−3 Cable−guided, up to 10 m motor cable length: category C2

Radiation: category C3

Noise immunity EN 61800−3 Category C3

Conformity and approval

Conformity

CE 2006/95/EC Low−voltage directive

Approval

UL UL 508C Power Conversion Equipment, File No. 132659

GOST−R 51321.1−200051321.3−99

No. POCC DE.AN30.B08815

Protection of persons and devices

Enclosure EN 60529 IP 20 Not in the wire range ofthe terminals on themotor side

NEMA 250 Protection against contact inaccordance with type 1

Insulation resistance EN 61800−5−1 Overvoltage category IIIReduction from 2000 m amsl onwards: Overvoltage categoryII

Insulation of controlcircuits

EN 61800−5−1 Safe mains isolation by double/reinforced insulation formains with neutral earthing with a rated voltage for theexternal conductor/star point up to 300 V.

Short−circuit strength EN 61800−5−1 Motor connection: with restrictions, error acknowledgementrequiredControl connections: without restrictions

Motor − protectivemeasures against

� Short circuit� Earth fault� Overvoltage� Motor stalling� Motor overtemperature

(PTC or thermal contact, I2t monitoring)

Discharge current EN 61800−5−1 > 3.5 mA AC, > 10 mA DC Observe regulations andsafety instructions!

Cyclic mains switching Cyclic mains switching of 5 times in 5 minutes is permissiblewithout restrictions.

Technical dataGeneral data and operating conditions

3


Environmental conditions

Climate

Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)

Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)

Operation IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)Current derating at +45 ... +55 °C:Device size 1 ... 7: 2.5 %/°CDevice size 8S ... 10: 1 %/°C

Site altitude 0 ... 4000 m amsl1000 ... 4000 m amsl: current derating of 5 %/1000 m

Pollution IEC/EN 60664−1 Pollution degree 2

Vibration resistance (9.81 m/s2 = 1 g)

Transport IEC/EN 60721−3−2 2M2

EN 61800−2 2 ... 9 Hz: amplitude 3.5 mm

10 ... 200 Hz: acceleration resistant up to 10 m/s2


Operation Germanischer Lloyd 5 ... 13.2 Hz: amplitude ±1 mm13.2 ... 100 Hz: acceleration resistant up to 0.7 g

IEC/EN 60068−2−6 10 ... 57 Hz: amplitude 0.075 mm


Mounting conditions

Mounting place In the control cabinet

Mounting position Vertical

Mounting clearances

Above/below � 80 mm / � 120 mmObserve the device−relatednotes on mounting.To the sides Side−by−side mounting without

any clearance

Technical dataElectrical data

3


3.2 Electrical data

Input data

Basis of the data

Mains Voltage Voltage range Frequency range

ULN [V] ULN [V] f [Hz]

3/PE AC 230 180 − 0 % ... 264 + 0 % 45 ... 65

3/PE AC 400 320 − 0 % ... 440 + 0 % 45 ... 65

3/PE AC 500 400 − 0 % ... 550 + 0 % 45 ... 65

Voltage Frequency Current [A] Number ofphases

[V] [Hz] max. +45 °C � max. +55 °C �

E94ASxE0024 230/400/500 50/60 2.1/2.1/1.8 1.6/1.6/1.4 3

E94ASxE0034 230/400/500 50/60 3.5/3.5/3.1 2.6/2.6/2.3 3

E94ASxE0044 230/400/500 50/60 5.5/5.5/4.8 4.1/4.1/3.6 3

E94ASxE0074 230/400/500 50/60 9.9/9.9/8.6 7.4/7.4/6.5 3

E94ASxE0134 230/400/500 50/60 16.8/16.8/14.7 12.6/12.6/11.0 3

E94ASxE0174 230/400/500 50/60 21.0/21.0/18.3 15.8/15.8/13.8 3

E94ASxE0244 230/400/500 50/60 29.0/29.0/25.4 21.8/21.8/19.1 3


Operation in DC−bus connection with optional accessories

Basis of the data

Mains VoltageUDC [V]

Voltage rangeUDC [V]

Frequency rangef [Hz]

2/PE DC 325 260 − 0 % ... 370 + 0 % −

2/PE DC 565 455 − 0 % ... 620 + 0 % −

2/PE DC 705 565 − 0 % ... 775 + 0 % −

Voltage Frequency Current [A] Number ofphases

[V] [Hz] max. +45 °C � max. +55 °C �

E94ASxE0024 325/565/705 0 ( DC) 2.6/2.6/2.3 2.0/2.0/1.7 2

E94ASxE0034 325/565/705 0 ( DC) 4.3/4.3/3.8 3.2/3.2/2.9 2

E94ASxE0044 325/565/705 0 ( DC) 6.7/6.7/5.9 5.0/5.0/4.4 2

E94ASxE0074 325/565/705 0 ( DC) 12.1/12.1/10.6 9.1/9.1/8.0 2

E94ASxE0134 325/565/705 0 ( DC) 20.6/20.6/18.0 15.5/15.5/13.5 2

E94ASxE0174 325/565/705 0 ( DC) 25.7/25.7/22,5 19.3/19.3/16.9 2

E94ASxE0244 325/565/705 0 ( DC) 35.5/35.5/31.1 26.3/26.3/23.3 2


Technical dataElectrical data

3


Output data

Voltage Frequency 1) Current [A] Number ofphases

Type [V] [Hz] max. +45 °C � max. +55 °C �

E94ASxE0024 0 − 230/400/500 0 − 599 1.5/1.5/1.3 1.1/1.1/1.0 3

E94ASxE0034 0 − 230/400/500 0 − 599 2.5/2.5/2.2 1.9/1.9/1.7 3

E94ASxE0044 0 − 230/400/500 0 − 599 4.0/4.0/3.5 3.0/3.0/2.6 3

E94ASxE0074 0 − 230/400/500 0 − 599 7.0/7.0/6.1 5.3/5.3/4.6 3

E94ASxE0134 0 − 230/400/500 0 − 599 13.0/13.0/11.4 9.8/9.8/8.6 3

E94ASxE0174 0 − 230/400/500 0 − 599 16.5/16.5/14.4 12.4/12.4/10.8 3

E94ASxE0244 0 − 230/400/500 0 − 599 23.5/23.5/20.6 17.6/17.6/15.5 3


Power loss PV [W]

Type when operating with rated output current IaN when controller is inhibited

E94ASxE0024 110

40

E94ASxE0034 130

E94ASxE0044 160

E94ASxE0074 210

E94ASxE0134 320

E94ASxE0174 380

E94ASxE0244 500

Rated data for internal brake chopper

Switchingthreshold

(adjustable)

Minimumbrake resistor

Peak current Peak brakingpower

Continuouscurrent

RMS

Continuousbrakingpower

Type UBRmax [V] RBmin [�] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW]

E94ASxE0024 390/790 47/82 8.3/8.8 3.2/6.4 3.7/3.9 0.6/1.3

E94ASxE0034 390/790 47/82 8.3/8.8 3.2/6.4 3.7/3.9 0.6/1.3

E94ASxE0044 390/790 27/47 14.4/15.4 5.6/11.2 5.9/6.3 1.0/1.9

E94ASxE0074 390/790 27/47 14.4/15.4 5.6/11.2 6.9/7.4 1.3/2.6

E94ASxE0134 390/790 18/27 21.7/26.9 8.5/19.5 10.6/13.2 2.0/4.7

E94ASxE0174 390/790 9/18 43.3/40.3 16.9/29.2 20.3/18.9 3.7/6.4

E94ASxE0244 390/790 9/18 43.3/40.3 16.9/29.2 24.5/22.8 5.4/9.3

Assignment of installation backplane ˘ standard device

Axis controllertype

Installationbackplane type

Busbar mounting set / fuse 1) Device size

E94ASxE0024E94AZPS0034 E94AZJA003/ EFSAR0016ARHN I

E94ASxE0034

E94ASxE0044E94AZPS0074 E94AZJA007/ EFSAR0040ARHN II

E94ASxE0074

E94ASxE0134

E94AZPS0244E94AZJA024/ EFSAR0100ARHN

(tightening torque: 3.4 Nm(30lb−in))

IIIE94ASxE0174

E94ASxE0244

1) The busbar mounting set with fuse is available as an accessory. It is required when Single Drives are operated inDC−bus connection via the DC busbar.

Technical dataDimensions

3


3.3 Dimensions

Standard device with installation backplane

SSP94GGmSo000

Fig. 3−1 Dimensions [mm]

Dimensions [mm] Weight Device size

Type a [kg]

E94ASxE002460 4.0 1

E94ASxE0034

E94ASxE004490 5.3 2

E94ASxE0074

E94ASxE0134

120 8.1 3E94ASxE0174

E94ASxE0244

Example circuit4


4 Example circuit

L3

N

PE

L1

L2

F1...F3

Z1

F4

K1

K1

K1

L1 L2 L3

E94ASxExxxx

X100

-UG

O

I

RFR

+UG

Rb2Rb1

RB

RB

U V W

X105

BD1 +BD2 -

X107

X5

T1

GI

RFR

T2

X106

M

3~R

Y

�

�

27

. . .

E94AZPxxxxx

+

-

�

�

EYF...

+ -

X7

X3

+ -

�

A1-A1+

�

�

SSP94PSP01

E94ASxExxxx 9400 Single Drive servo axis moduleE94AZPxxxxx Installation backplaneF1 ... F4 FusesZ1 Mains filter/RFI filter (optional)� HF shield termination through large−surface connection to functional earthEYF... System cable for resolver feedbackRFR Controller enableK1 Mains contactorR ResolverRB Brake resistorY Motor holding brake (connected to optional motor brake control)� Speed setpoint selection via analog input 1 (−10 ... 0 ... +10 V)� Voltage source for the motor holding brake� 24−V voltage source for the digital inputs according to IEC 61131−2

Mounting and wiring the installation backplane 5


5 Mounting and wiring the installation backplane

� Note!

The devices must be installed in housings (e.g. control cabinets) to meetapplicable regulations.

Mounting and wiring of the installation backplane is described in the Mounting Instructions for the

installation backplane.

Mounting the standard device6


6 Mounting the standard device

How to proceed:

1. Insert the device into the installation backplane without twisting it until resistanceis felt.

2. Press the device into the installation backplane until it audibly snaps into place. Thelocking clip moves downwards and back into the locking position.

3. The end position is reached when the locking clip can be pressed against the device.Now the device is locked.

SSP94GG102

Fig. 6−1 Installation of the device

Proceed as follows to remove the device:

1. Disconnect already wired connectors at the device.

2. Push the locking clip downwards to release the device and disengage it from thecontacts.

3. Pull the device completely out of the installation backplane and remove it. Thelocking clip moves back into the locking position.

Wiring of the standard device 7


7 Wiring of the standard device

� Danger!

Dangerous electrical voltage

All power terminals remain live for up to three minutes after mainsdisconnection.

Possible consequences:

ƒ Death or severe injuries when touching the power terminals.

Protective measures:

ƒ Switch off the power supply and wait for at least three minutes beforeworking on the power terminals.

ƒ Make sure that all power terminals are deenergised.

� Stop!

The device contains components that can be destroyed by electrostaticdischarge!

Before working on the device, the personnel must ensure that they are free ofelectrostatic charge by using appropriate measures.

Design of the cables

ƒ The cables used must comply with the approvals required for the location (e.g. UL).

ƒ The effectiveness of a shielded cable is reached by:

– Providing a good shield connection through large−surface shield contact.

– Using only braided shields with low shield resistance made of tin−plated ornickel−plated copper braid.

– Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.

– Keeping unshielded cable ends as short as possible.

Use system cables or shielded cables for these connections:

ƒ Analog signals (inputs and outputs)

ƒ System bus CAN

ƒ Resolver

ƒ Encoder

The following connections need not be shielded:

ƒ 24 V supply

ƒ Digital signals (inputs and outputs)

� Tip!

Parameter setting and configuration can be carried out using theL−force »Engineer«. For this purpose the Online Help and the Software Manualfor the standard device will guide you.

Wiring of the standard device7


System bus CAN on board

Terminal X1 Labelling Description

Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (Housing) CAN−Shield

� Note!

The X1 connection is not available in the "StateLine" design.

24 V supply


GE GND external supply

24E 24 V external supply via a safely separated power supplyunit (SELV/PELV) (only required for mains−independent supply of thecontrol electronics)

9400SSP000X2 SB State bus in/out (reference GE)

Terminal data

Conductor cross−section Tightening torque


Flexible

0.2 ... 2.5 24 ... 12 Spring terminalWith wire endferrule

Analog inputs, analog outputs


GA GND analog signals

AO1 Analog output 1

AO2 Analog output 2

A1+ Analog input 1 +

A1− Analog input 1 −


A1R Terminating resistor for ±20mA


A2− Analog input 2 −SSP94000X3 � Shield connection: Fix the shield with EMC wire clamp.

Terminal data



Flexible


� Note!

The "StateLine" design provides a modified version of this connection.




GA GND analog signals




A1R Terminating resistor for ±20mA

SSP94SL0X3 � Shield connection: Fix the shield with EMC wire clamp.

Digital outputs


GO GND digital out

24O 24−V digital out

DO1 Digital output 1

DO2 Digital output 2

DO3 Digital output 39400SSP000X4 DO4 Digital output 4

Terminal data



Flexible


� Note!



GO GND digital out

24O 24−V digital out

9400SSPxxx DO1 Digital output 1

Wiring of the standard device7


Digital inputs


GI GND digital in

RFR Controller enable

DI1 Digital input 1

DI2 Digital input 2

DI3 Digital input 3

DI4 Digital input 4

DI5 Digital input 5

DI6 Digital input 6

DI7 Digital input 79400SSP000X5 DI8 Digital input 8

Terminal data



Flexible


� Note!



GI GND digital in

RFR Controller enable

DI1 Digital input 1

DI2 Digital input 2

DI3 Digital input 39400SSPxxx DI4 Digital input 4

Diagnostics/keypad


Internal interface, RJ69 socket, for keypad or diagnostic adapter

9400SSP000X6



Resolver


1 +REF

2 −REF

3 VCC

4 +COS

5 −COS

6 +SIN

7 −SIN

8 +KTY9400SSP000X7 9 −KTY

Encoder


Cable EYF001... EYF002... −

TTL 1 VSS 1 VSS Hiperface

1 VSS EnDat 2.1

SSI

1 A A COS A −

2 GND GND GND GND GND

3 B B Sin B −

4 VCC VCC VCC VCC US

5 Z Z +RS485 Data (Z) Data +

6 n. c. n. c. n. c. n. c. n. c.

7 −KTY −KTY −KTY −KTY −

8 − − − Clock Clock +

9 /A /A Ref COS /A −

10 − − − −Sense −

11 /B /B Ref SIN /B −

12 − − − +Sense −

13 /Z /Z −RS485 /Data (/Z) Data −

14 +KTY +KTY +KTY +KTY −9400SSP000X8 15 − − − /Clock Clock −

Wiring the device modulesCommunication modules

8


8 Wiring the device modules

The equipment of the device with modules depends on the device variant or on theapplication. A short description of the different device modules follows. More detailedinformation is given in the corresponding documentation.

8.1 Communication modules

Use these modules in slot � MXI1 or �MXI2 �MMI �MSI.

Ethernet

E894YCEN001A

Fig. 8−1 E94AYCEN communication module (Ethernet)

Connections

Pos. Description

X215 Ethernet connection, RJ45 socket to EN 50173

Displays

Pos. Colour Condition Description

MS Green On The communication module is supplied with voltage.

L/A Green On The connection to the Ethernet network is established.

Blinking Data is being transmitted or received.

DE Red On The communication module is not accepted by thestandard device (see notes given in the documentationfor the standard device).


8


CANopen

E94YCCA001B

Fig. 8−2 E94AYCCA communication module (CANopen)

Connections

Pos. Description

X220 Connection for CANDesign: Sub−D plug connector, 9−pin

X220 Labelling Description

Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (Housing) CAN shield


8


DIP switch

Pos. Description

� Addressing of the bus node

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

9400CAN003

Fig. 8−3 Arrangement and labelling of the DIP switches

For the DIP switches that are placed at the front

ƒ the node address (labelling "1" ... "64") and

ƒ baud rate (labelling "a" ... "d")

can be set.

� Note!

If all address switches adopt the "OFF" position when the basic device isswitched on, the configurations of codes C00350 (nodes address) and C00351(baud rate) apply.

Switch the voltage supply of the basic device off and then on again to activatealtered settings.

Setting the node address

The node address of the drive is calculated from the sum of all address switches in the "ON"position.

Setting the baud rate

d c b a Baud rate

OFF ON ON OFF 10 kbit/s

OFF ON OFF ON 20 kbit/s

OFF OFF ON ON 50 kbit/s

OFF OFF ON OFF 125 kBit/s

OFF OFF OFF ON 250 kbit/s

OFF OFF OFF OFF 500 kbit/s

ON ON ON OFF 800 kbit/s

OFF ON OFF OFF 1000 kbit/s

OFF ON ON ON Auto baud

Displays


MS Green On Communication module is supplied with voltage.

DE Red On Communication module is not accepted by the standard device(see notes given in the documentation for the standard device).

BS Green Signalling accordingto DR303−3

CANopen state ("Z")

BE Red CANopen error ("F")


8


PROFIBUS

E94YCPM001A

Fig. 8−4 E94AYCPM communication module (PROFIBUS)

Connections

Pos. Description

X200 External supply of the communication moduleDesign: Plug connector with screw connection, 2−pole

X201 Connection for PROFIBUSDesign: Sub−D socket, 9−pole

X200 Labelling Description

+-

24 V external supply via a safely separated power supply unit (SELV/PELV)

+ 24�V�DC20.4 − 0�% ... 28.8 V�+ 0�%, max. 200 mA

SSP94KP200

− GNDReference potential

View Pin Designation Explanation

1

2

3

4

5

6

7

8

9

1 free −

2 free −

3 RxD/TxD−P Data line B (received data/transmitted data plus)

4 RTS Request To Send (received data/transmitted data, no differentialsignal)

5 M5V2 Data ground (ground to 5V)

6 P5V2 5 V DC / 30 mA (bus termination)

7 free −

8 RxD/TxD−N Data line A (received data/transmitted data minus)

9 free −


8


DIP switch

Pos. Description

A Addressing of the station

For addressing purposes, every station must be given an unambiguous address.

Valid address range: 1 126

The address can be set freely via the front−panel switch.

� Note!

ƒ For S1 − S7 = OFF (Lenze setting):

When switching on the module, the configuration set under code C00899becomes active.

ƒ For one of the switches S1 − S7 = ON:

When switching on the module, the address resulting from the switchsetting becomes active.

Switch off the voltage supply of the communication module and then on againin order to activate changed settings.

Address settings through the DIP switch (device front)

The sum of the values (identical with package labelling) results in the station address to beset:

Example:

Switch S7 S6 S5 S4 S3 S2 S1

Package labelling «64» «32» «16» «8» «4» «2» «1»

Switch state 0 0 1 0 1 1 1

Address (= 23) 0 0 16 0 4 2 1

Displays

LED

DescriptionPos. Colour Condition

MS Green Blinking Communication module is supplied with voltage, but has no connectionto the standard device (standard device is switched off, initialising or notpresent).

On Communication module is supplied with voltage and connected to thestandard device.

ME Red On An error has occurred on the communication module.

BS Green Blinking Communication via the communication module has been established.The PROFIBUS is active.

BE Red On Bus monitoring has been triggered.

DE Red On The communication module is not accepted by the standard device (seenotes given in the instructions for the standard device)

Wiring the device modulesFunction modules

8


8.2 Function modules

Use these modules in slot � MXI1 or �MXI2 �MMI �MSI.

Digital frequency

E94AYFLF004

Connections

Pos. Description

X9 Input for digital frequency, 9−pole Sub−D plug

X10 Output for digital frequency, 9−pole Sub−D socket

X9 Pin Designation Explanation

1 6

5 91 B

TTL input signal by encoder or encoder simulation2 A

3 A

4 +5 V Regulated voltage supply for encoder(pin 8 = sense must be used, max. control range 5 ... 9 V)

5 GND −

6 ZTTL input signal by encoder or encoder simulation

7 Z

8 The function of this cable has to be set in the basic device:

� S� Lc� E

� Sense (sensor lead for voltage regulation, Lenze setting)� Lamp control� Enable

SUBD09010 9 B TTL input signal by encoder or encoder simulation

Wiring the device modulesFunction modules

8


X10 Pin Designation Explanation

1 6

5 9

1 B

TTL output signal from encoder or encoder simulation2 A

3 A

4 +5 V VCC ±6 %

5 GND −

6 ZTTL output signal from encoder or encoder simulation

7 Z

8 Enable Digital output signal

SUBD09010 9 B TTL output signal from encoder or encoder simulation

Displays


MS Green ON The module is supplied with voltage.

DE Red ONThe module is not accepted by the standard device (see notesgiven in the documentation for the standard device).

Wiring the device modulesMemory modules

8


8.3 Memory modules

Use these modules in slot � MXI1 �MXI2 �MMI �MSI.

MM1xx

MM1xx equipment

ƒ 1 MB flash memory

SSP94M0001

Fig. 8−5 E94AYM1x memory module

Position Labelling Description

− − External elements do not exist.

MM2xx / MM3xx / MM4xx

MM2xx equipment:


ƒ System bus address switch (CAN)

MM3xx equipment:



MM4xx equipment:


ƒ 128 kB RAM (battery buffered)

ƒ Real−time clock


Wiring the device modulesMemory modules

8


SSP94M1001

Fig. 8−6 Memory module with DIP switch (as of order designation E94AYM22)

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

9400CAN003

Fig. 8−7 Arrangement and labelling of the DIP switches

For the DIP switches that are placed at the front

ƒ the node address (labelling "1" ... "64") and

ƒ baud rate (labelling "a" ... "d")

can be set.

� Note!

If all address switches adopt the "OFF" position when the basic device isswitched on, the configurations of codes C00350 (nodes address) and C00351(baud rate) apply.

Switch the voltage supply of the basic device off and then on again to activatealtered settings.

Setting the node address

The node address of the drive is calculated from the sum of all address switches in the "ON"position.

Setting the baud rate

d c b a Baud rate

OFF ON ON OFF 10 kbit/s

OFF ON OFF ON 20 kbit/s

OFF OFF ON ON 50 kbit/s

OFF OFF ON OFF 125 kBit/s

OFF OFF OFF ON 250 kbit/s

OFF OFF OFF OFF 500 kbit/s

ON ON ON OFF 800 kbit/s

OFF ON OFF OFF 1000 kbit/s

OFF ON ON ON Auto baud

Wiring the device modulesSafety modules

8


8.4 Safety modules

� Danger!

When using safety modules, the notes and descriptions concerning themodule type must be strictly observed. They contain important informationfor the "safe" execution of requested functions.

Disregard of the information endangers both people and machines!

Use these modules in slot � MXI1 �MXI2 �MMI �MSI.

SM0

Function

ƒ There are no safety functions available.

ƒ This module is required to operate the controller without safetyfunctions.

� Note!

If safety functions are required, replace this module by a module with safetyfunctions (e.g. SM100, SM301).

SSP94SM011

Fig. 8−8 E94AYAA safety module

Pos. Labelling Description

− − There are no elements at the front of the module.


8


SM100

Function

ƒ Safe torque off

(previously: safe standstill, protection against unexpected start−up)

SSP94SM112

Fig. 8−9 E94AYAB safety module

Connections

Pos. Labelling Description

X80 SI1 Input first shutdown path

GI GND potential for SI1/SI2

SI2 Input second shutdown path

GO GND potential feedback

24O 24 V voltage supply feedback

DO1 Non−safe signalling output �Safe pulse inhibit"

Terminal data



Rigid 0.2 ... 2.5 24 ... 12

Spring terminalWire end ferrule,insulated

0.2 ... 1.5 24 ... 16

Twin wire endferrule

0.5 ... 1.0 20 ... 18

Displays


EN YellowOn Controller enabled

Off Non−safe display "Safe pulse inhibit"

DE Red OnThe module is not accepted by the standard device (see notesgiven in the documentation for the standard device).


8


SM301

Functions

ƒ Safe torque off (STO)

(previously: safe standstill, protection against unexpected start−up)

ƒ Safe stop 1 (SS1)

ƒ Safe stop 2 (SS2) − in accordance with IEC 61800−5−2: see SOS

ƒ Safe stop emergency (SSE)

ƒ Safe operating stop (SOS) − in accordance with IEC 61800−5−2: SOS is designed withspeed monitoring

ƒ Safe maximum speed (SMS)

ƒ Safely limited speed 1 (SLS1)

ƒ Safe operation mode selector (OMS)

ƒ Safe enable switch (ES)

ƒ Safe speed monitor (SSM)

ƒ Safe monitor (output)

ƒ Connection of safety sensors

ƒ Safe parameterisation

ƒ Safety bus connection (PROFIsafe V1)

Additional functions as of SM301 V1.1




ƒ Safe cascading (CAS) via SD−In4/SD−Out1

ƒ Safety bus connection (PROFIsafe V2)


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SSP94SM321

Connections

Pos. Description

� Safety address switch (in the left part of the housing)

S82 Module switch for parameter set adoption from the memory module

X82.1

Plug−in terminal strips for input and output signalsX82.2

X82.3

X82.4

Addressing

The safety address serves to clearly assign the safety modules of the SM301 type in systemswith several drives. The address "0" is not permissible.

Address switch

The safety address can be set in the left part of the housing by means of the DIP switch �.For setting the switch, use an appropriately small tool, e. g. a probe. The switch can only beset if the module is not connected to a basic device. Via the switch, addresses in the rangeof 0 ... 1023 can be set. Alterations by the switch with regard to the address are onlyactivated when the 24−V supply is switched on. The address setting "0" requires the settingby the address code.

DIP switch � Labelling

1 2 3 4 5 6 7 8 9 0

Value of the address bit 1 2 4 8 16 32 64 128 256 512

� Note!

In the SM301 safety module as of version VA 1.xx, the address 0 is replaced asfollows:

ƒ With the address saved in the safety module in the parameter"Safety address" (C15111).

ƒ If the address 0 canot be replaced, the module reports an error.


8


Terminal assignment

� Note!

Provide for a sufficient strain relief, so that the terminals are not pulled fromthe plug connectors, in particular when you use rigid cables.

X82.1 Labelling Description

This part of the terminal strip is not assigned.

GO GND SD−Out1

O1B Safe monitor SD−Out1, channel B

O1A Safe monitor SD−Out1, channel A

This part of the terminal strip is not assigned.


− GND external supply

+ +24 V external supply via a safely separated power supply unit (SELV/PELV)

GIRThis part of the terminal strip is reserved.

RI1

GO GND 24O

24O +24 V external supply for the safe monitor SD−Out1 (SELV/PELV)

AIE Error acknowledgement input ("Acknowledge In Error")

CLA Clock output for passive sensors, channel A (Clock A)

CLB Clock output for passive sensors, channel B (Clock B)


GCL GND clock output

GI2 GND SD−In2

I2B Sensor input SD−In2, channel B

I2A Sensor input SD−In2, channel A


GI1 GND SD−In1



AIS Restart acknowledgement input ("Acknowledge In Stop", 1−channel,bridged to X82.4/AIS)


8




GI4 GND SD−In4




GI3 GND SD−In3



AIS Restart acknowledgement input ("Acknowledge In Stop", 1−channel,bridged to X82.3/AIS)

Cable cross−sections and tightening torques

Type [mm2] [Nm] AWG [lb−in]

Wire end ferrule,insulated

0.25 ... 0.75Spring terminal

24 ... 18Spring terminal

Rigid 0.14 ... 1.5 26 ... 16

Stripping length or contact length: 9 mm

Displays

Pos. Colour State Description

MS(Module State)

Green

On Drive−based safety is initialised faultlessly.

BlinkingDrive−based safety is initialised faultlessly. Internalcommunication to the basic device is not possible.

FlashingDrive−based safety is in service status.For exiting, parameterise the drive−based safety.

OffDrive−based safety is not initialised.Acknowledgement is not possible.

EN(Enable)

YellowOn Controller enabled

Off Non−safe display "STO"

ME(Module Error)

Red

On System error

Blinking Trouble

Flashing Warning

Off Error−free operation

AS(Acknowledge Stop)

Yellow

OnRequest of an acknowledgement for the restart or theparameter set adoption

Blinking SS1/STO active

Flashing SS2/SOS active

Off No stop function active

BE(Bus Error)

Red

OnSafety bus error:� Communication is not possible.� Acknowledgement is possible.

Blinking Safety bus error: no valid configuration.

Off Safety bus: error−free operation.

DE(Drive Error)

RedOn

Drive−based safety is not accepted by the basic device (seenotes in the instructions for the basic device).

Off Drive−based safety is correctly recognised by the basic device.

Blinking: on/off every 0.5 s Flashing: on/off every 0.1/0.9 s

Final worksPreparing the commissioning procedure

9


9 Final works

9.1 Preparing the commissioning procedure

You need the following for commissioning:

ƒ Keypad EZAEBK0001

or

ƒ Computer with Windows® operating system (XP or 2000)

ƒ Lenze PC software »Engineer«

ƒ Connection with the controller via an interface, e.g.

– Diagnostic interface X6 with USB diagnostic adapter

– System bus (CANopen)

– Communication module

ƒ Software manual for the technology application used

ƒ The communication manual for the network of the automation platform

ƒ Mains voltage or 24−V voltage supply for the control electronics of the controller

Follow the instructions of the software and/or read the documentation.

� �© 08/2014

� Lenze Automation GmbHPostfach 10 13 52, D−31763 HamelnHans−Lenze−Str. 1, D−31855 AerzenGermany

Service Lenze Service GmbHBreslauer Straße 3, D−32699 Extertal

Germany

+49�5154 82−0 008000�2446877 (24 h helpline)

� +49�5154 82−2800 � +49�5154�82−1112

� [email protected] � [email protected]

� www.lenze.com

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