rsoeoor@@C(O

ModelsLubri-Cup EM (125, 250cc Grease Lubricator)Lubri-Cup EM-X (125, 250cc Grease Lubricator)

Belore lJseThank you for purchasing the Lubri-Cup EM, EM-X the new and unique electro-mechanical, single-point automatic grease dispenser from Chestedon. To ensure the safe operation and properinstallation of the Lubri-Cup EM, EN/-X we strongly recommend that you read the followinginstructions carefully before use. lf you require further information, please contact your local suppller.

Chesterton

The New Generotion of Single Point LubricotorsRev. ill

LUBRI-CuP'* EM & EM-xUSER MANUAL

ffiuilonsI

LCD Displov - Fuclion

Disp€nsingP€riod sot

Doy TillReplocemenl

Doys Atl€rDisp6nsingComplelion

Check Lube Line

Tesl

Aulo Locking

8ollery

BockpfessureS€nsing

copobllity

ReplocemsnlSoMc€ Pock

EI -r-EIl

ElSrBl

9[h[]

grF5r

: lndicates the # of days remaining until the units' Service: pack must be replaced (days until lubricant expiry)

: Days after dispensing cycle completion (Expiry)SI-XX indr€tes the number of days srnce rhe lube cycle has

: been completed or the grease pouch has become empty.,. 'St'denotes 'Stop"

. # of days on standby mode due to excessive backpressureCh-XX indi€tes the number of days since the unit hasstopped due to excessive lube line backpressure.

. (All functions will stop except TEST MODE to protect unit)

: lndicates that the test mode is activated.

I Select any of the six different dispensing rates åvailable..1112, 1,2. 3. 6. 12 Months)Note The dispensing rate €n be changed during operationfhe 125 / 250cc lubricator comes with a unique automatic

. "Loc\ing syslem' to prevent any poss;ble accidentalre-programming ol the unit after ir has been set. The FM.

I ElVl-X unit automaticlly locks the keypad 30 seconds åfter itI has been programmed, and will display a lock |"on - 1$; oni the LCD. You €nnot reprogram the unit once the lockinglsystem has been activated. To unlmk, sinply press the' "lvlode/Lock" button on ihe unil's keypåd for two semnds or. until the Lock icon disappeaB. You may rc-program the unit, once ihe locking system has been deactivated.

l

: Press this button for 2 seconcls to turn unit on or off.

The lest lLqction is provided to make sure tha{ the unit is: working properly prior io installation or after changing the

service påch.

i li,4PORTANt To activate the test mode, depress the testbutton 'or 2 seconds Tne wtrd "test" wtll slarl b trhrng on lheLCD and the unrt will begin ro dispenbe grease during a2minute cycle- To deactivate test mode, depress the testbutton again The unit will stop rhe testing cycle wilhin 20seconds: otheMise it wiil @nltnue lesting for the remaindero' lle 2 mrnures. lf lne unil does nol operate rn Test N/ooe, rr

should be relurned to your sLppler lor rnspection.

' Use to reset the unit back to its original default setting if::

: - There exisis an abnormal displav on LCD screen.

For sellinsDispensing Period

&:To deoclivqte :lock

:

@

Power oN/oFF q9

n lldrcales that the unrl is rn locf node The untl Gnnot beO reproqramred 'n rn.s modp

m lndicares tow barLery power

Bdc(preccu e 5F15ing €pab,hr\ fLnctioq(M) ndicares io cnec- bear,rg zerk ard gredse feeo l,rev lo clear tnis icon. just pre:s tne 'Tesf' BJtton for 2 secords

n il.!1,"1 tili''.";i"te cycre has been compieied and rhatH

the grease pouch rs enptv.

Iesl

,, Gre^o:eY9lut" rzslruo lndicatesgreasepouchsize(voume 125t25acc)Seleclion i Reset

töt , ;"JJ;rilå

malrunctions' or ir the Power Button is not

I Warning- Explosion Hazard-Do not removes or replaces bafteries unless power has been disconnected

or the area is known to be free of ignitable concentrations of flammable gases or vapors.- This equipment is suitable for use in Class l, Division 2, Groups C and D Hazardous Locations

OR non-haärdous locations only.SUBSTITUTION OF MOTOR AND REED SWITCH MAY IMPAIR SUITABILITY FOR DIVISION

- The enclosure does not comply with the requirements of resistance to light (lSO 4s92)OO NOT EXPOSE IN SUNLIGHT DIREGTLY

" This product does not submit the shock test (EN 60068-2-271.AVOID MECHANICAL SHOCK OR DAMAGE TO PRODUCT

. DO NOT OPEN WHEN ENERGIZED.- DO NOT USE ANY OTHER TYPE OF BATTERY EXCEPT STANDARD BATTERY.

f--\ Tl-e Reo LED wr'l olinl. pe, odiGl.y when low bar-ary power, CAU- ON: P essrr g the resel burlol wrll elrm,rdte dllsingnol Lomp

[t excessive bdooressure, o. lowgrea"e levets exrsr. p'e'ious bellrngs ano preorog'anneo oatd I rerorv recoJr I er

Specif icolion ilåoTeIV tnsTrucTtons

This is the safety alert symbolinjury hazards.Obey all safety messages thatdeath.

to alert you to

symbol to avoid

potential personal

possible injury or

It is used

follow thisGreose pouch - Same as :

,DC 4.5 Volt (BATTERY PACK);:I Standard:AlkalineBattery [

::

Standard Batteryr ,:

14'F - 122'F(-10' C-50' C):

Power

Temperolure

125 or 250cc (replaceable)

DC 4.5 Volt (BATTERY PACK)Standard: Alkaline Battery

Option: Liihium Battery

Standard Battery: 5'F-140'F (-15'C-+60"C)t-ithium Battery: 40"F-140"F (-40'C-+60"C)

Under 280 PSi (20kgtcm")

Height; I5in(240mm)x Diameter; 4in (101mm)

125cc : 1.90 lb (8609)

250cc: 12.32 lb (1 0509)

NPT 3/8"

112,1,2,3,6, 12 N,4onths (6 different mode)

Up lo 8 points

- Store battery at temperatures betlveen:4p 'F and 80 "F for best results.- Do not expose BATTERY PACK todkectslnlight or hiqh heat for extended

periods of time.- Keep battery within 20 "F and .150 "F when fAasporting or temporarily

storing BAT I tRY PACK.- Keep BATTERY PACK awa), from flamr,näble inä{erjals.- Exposing BATTERY PACK gt temperatures greater tha n 1 70' F for extended

periods of time(more thanrz hours) rnay cause damage to BATTERY PACKand cause possible fire, .,

3. \ famingDo not install lubricätöi,:'in areas where the unit may be exposed to flamesand or excessive heat.These conditiong;;måy muse the BATIEB..y PACK to burst theieby puttingpeopte in dangef:due,:rtö ttiE::pr€ö€nee,of lrpliq]lq:fu.li#"i9.,;:.;,;,,,i;,i;;

1. Please read and save all notices, warnings and safety instructions includedwith equipment.

2. Battery Safety lnstructions

4. Produci WänantyProduct warranty is limited to original defects in material and workmanshipWarranty does not cover collateral damage due to mishandling, abuse,incorrect charging and or any other inappropriate use of this product.

WorkingPresllrJe

Size

werShl

Threod slze

Dltp6n$ing

: P.Iiöd

Multi Doint

Under 200 psi (1skgilcn')

* Same as

* Same as

, - Same as

:

: . Same as

, Single point

, NOlt Tech.,cl inlormatron rs subject to change wrlhoul nofce

f,omponenls Service Pock

Spring

Housing

Pouch

Battery pack

Main Body

Control panel

Test Button

lt zsccl

l25cc Pouch

SlickerG;ä;*-;---lt*:---]t"* J

Bottery Pock

I 25cc Dust Cover

[2s0cc]25Occ Pouch

LCD Display

Reset Button

Select Button

Power Button

3- t"zzle Protector

250cc Dust Cover

Slicker

ånstollotion & Service Pock Replocement

& tuOrl-cup EM & EM-X A. First lnstollotion

&@

sffi

1. Before installing the Lubri-Cup EM, EM-X the lubrication point (bearing and passage) should be manually lubricated using agrease gun to ensure that the bearing has a clear passage. lt is recommended that this procedure be conducted using eitherthe same or a compatible lubricant with what is contained in the grease pouch of the Lubri-Cup EM, EM-X.

lf any doubts exist in regards to a clear lubrication flow, test the backpressure of the bearing with a grease gun connected toa pressure gauge. Ensure that the break - off pressure is below 500 psi (approx. 35 kg-f/cm', or 34.5 bar). lt is always best tokeep the constant delivery pressure as low as possible.

2- Remove the grease nipple. Check for hardened grease in bearing zerk.lf hardened grease exists, clean zerk before mounting the unit on bearing

3. lnsert the BATTERY PACK into the battery compartment of the main unit.(Make sure that the battery is locked in place after insertion by turning the metal clip on top)

,'M.( : ", ffi ) 4. Place the pointed open end ofthe grease pouch

over the lubricators'top check valve. (

-,_wFEE"Wffi

. 5. And turn top housing clockwise until you hear thetl top housing "click".

{*

6. lnstall an appropriate 3/8" NPT or BSP adaptor and make sure that the adaptor is well tightened to the unit. The 3/8" brasstip of the unit is vibration proof. ln other words it ensures that the fitting will not snap off at the nose even under severevibration or shock load.For installations that involve extreme vibration, excessive heat, or servrce location that isi"emote mounting bi'acket (clamping deviceland 1/4" hose no ionger than "1Cft.

considered dangerous, use the

7. Turn the Lubri-Cup EM, EM-X unit ON by depressing the POWER button for 2 seconds. To confirm that the LCD is working,make sure that the Red LED blinks once as soon as you press the "power" button. The unit is working as long as the LCDdisplays information.Next, press the TEST button for 2 seconds. The unit will start to dispense grease. The unit will operate continuously in Purgemode and go through an entire cycle of (approximately 2 min).To deactivate the TEST MODE FUNCTION, press the TEST button again. The unit will stop testing within the next 20 seconds.Depress the MODE button to set the dispensing rate. Each time the MODE button is depressed, the dispensing rate changesin ascending order

i.e. 1)2>3>6>12>H. H = Half month.lf you are unable to program a setting and a lock icon is displayed, press the mode button for 2 seconds until the lockicon disappears. Program your lubricator. The unit will automatically lock 30 seconds after you stop pressing any ofthe 3 programming buttons.

8. Use attached label to note grease type,installation and date of expiration of lube cycle

I

I O. Use Dust cover to keep the clean.ii

..,,,.. ........!!

_e)B, Chonge ol Service Pock (Repeol obove steps 3

1- Remove the pouch, then remove the BATTERY PACK from the battery compartment of the main unit.

*$fiIt1) lt is highly recommended that you use a factory filled grease pouch.

(Wananty will be void if unit malfunctions due to a problem caused by a customer filled pouch)2) BATTERY PACK Must Alwavs be replaced along with pouch.

GREASE TYFE

2. Use attached label to record grease type,installation, and date of expiration of lube cycle

9. Use Dust cover to keep the clean

änougtesHooTrNG GUTDELtNE

LCD SCREEN DISpLAYS - Possible electrical malfunction of CPU or circuitry.-fnuiiO-n

CeO ljöHf - BATTERY PACK missing, incorrectly installed, or may faulty.

gLiNKf NG öi AlÄNk - Old Battery pack was not replaced during service pack replacemenl--

scBegfrf . - Baltery leal'age occurred

UNIT WON'T OPIPSTE

LOW BÅTTERYINDICATION

- BATTERY PACK missing, faulty or incorrectly installed.- Ord BAn tRY PACK not replaced during changeover

- BATTERY PACK expired (Low Battery)- An unusual storage condition may be encountered

(Temperature or Humidity)- Damaged BATTERY PACK- Extreme environment(e.9. exceeds -15'C - +60'C : 5-140"F)

- Over tubrication occurring

- Grease blockage- Fxcessive back pressure

- Extreme operating temperature

(e.9. exceeds -15'C - +60'C : 5-140'F)

- GREASE POUCH incorrectly fitted- GREASE POUCH empty- Loose spring or pressure plate- Grease hardening due to cold temperature or high oil bleeding

- Utilize standard manufacturer's battery

- The BATTERY PACK must be replaced with each service pack relacement- Store BATTERY PACK in a cool, dry area to prevent damage.

- The BATTERY PACK must be replaced wilh each changeover.- Ensure BATTERY PACK is correctly installed.

- Replace BATTERY PACK

- Store BATTERY PACK in a cool and dry place prevent impact damage- Ensure operating environment meets requirements.

- Confirm correct dispensing rate- Check lube line and bearing history- Determine cause and rectify.

-$01t IMPORTANT:To clear I-con for the Backpressure sensing capability, press TESTbutton for 2 seconds. lf not clear l-con, then please contact localsuppliers.

- Fit GREASE POUCH correctly- Replace GREASE POUCH and BATTERY PACK

Refit spring or pressure plate- Use appropriate quality grease for operating environmenl

UNIT WON.TDISPEN$I GREASE

ffixplosion Proof Certificotion

ClasslDivision 2 Groups - C, D , EEx nL llB T5 lP54 Ex nC llB T5 lP54

D-C1 I Div 112

D-Cl I Div 112

T6(8s t )

Cl I Div2Cl I Zone2(gas)

E3048 1 5

ilA

ilB

15(100 c )

Zone2(gas)Zone22(dust)

LCtE 07ATEX 61 OOX

rlA

IIB

. Propane

, Ethylene

r The skin temperature shall not exceed the minimum ignitiontemperature of the substances to be found in the hazardous location.The "T" code designations apply to motors and other types ofelectrical equipment subject to hazardous location classification.

Protection against dust, -lPsXDust penetration is not prevented altogether. but dust must not enterin sufficient quantities to prevent the equipment from operatingsatisfactorily. or to impair safety.

I Protection against water spray; -lPX4' Water splashes on to the enclosure from any direction must not have

any harmful eflects.

, lgnitable concentrations not likely to exist under normal operations, or: may exist for a short time only

lyprcar Gas

MoximumSutloce

TeftlperotureT5(100C)

lP54

2007 -1167-Q1

lP54

::,,'; esrli{iiclä:,:,:::::,: nUffibåi:,,:

860 Salem

ta ^udl * r, ,*qI t. - a lll Jl .llLL -"

GIobal Salutions, Lacdl Servtce.

Street Groveland, MA 01834 USA

www.ch esterton.com