20
. BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm Guide Pin Bolt 10mm All bolts torqued 90-120 in/lbs

BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

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Page 1: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

.

BOLT SEQUENCELoosening – start with #25

Tightening – start with #1

Numbered bolts are 8mm, others are 10mm

Guide Pin Bolt 10mm

Guide Pin Bolt 10mm

All bolts torqued 90-120 in/lbs

Page 2: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Rooster Comb Spring

Shift linkage shaft

Manual Valve

Shaft tab fits into manual valve groove

Picture is 95 model

Parking Pawl

MLPS

Shift linkage shaft

Shift linkage arm

Outer line on MLPS must line up with

inner line with shifter in Neutral

Picture is 95 model

MLPS attachment

bolts (2)

Page 3: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Manual Valve

Shaft tab fits into manual valve groove

EPC Solenoid

Picture is 95 model

Shift Tab

EPC Solenoid

Shift Solenoid Pack

TCC Solenoid

Linkage Pin Round Screen

Page 4: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

1-2 Piston

Reverse Servo

2-3 Piston

2-3 Piston

OD Servo

Reverse Servo

1-2 Piston

Picture is 95 model

Round Screen (earlier models)

Linkage Pin

Larger screen here on later models

Access OD Band here

Page 5: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Debris can get trapped inside

valve body

SquareScreen

Manual Valve

Check Balls (8)

Round check valve

Page 6: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

End plug with threaded hole

Picture is 95 model

Reinforcement Plates – note orientation

Earlier models only

Extra bolt

Separator Plate

Manual Valve

Page 7: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Note sequence of parts for each valve

Note sequence of parts for each valve

This one has 2 valves and 2

clips

Page 8: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Must be spotless!

Note sequence of parts for each valve

Page 9: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

EPC Solenoid

Picture is 95 model

Shift linkage

Shift linkage retaining nut is partially visible here

Picture is 95 model

Parking pawl

“Rooster comb”

Linkage shaft

Page 10: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

OD band

2.7” OD servo

Stock OD servo return springAnchor bracket (ea

end)

Center bolt with nut tack-welded to other side of

bracket

Valve Body Bolts

OD ServoOD servo

removal bracket

Page 11: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Drum

OD Band

Fixed Anchor

OD servo

tighten

loosen

Band out of Position

No contact

Drum

OD Band

Fixed Anchor

OD servo

tighten

loosen

Correct Band Position

Contact

Page 12: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Drum

OD Band

Fixed Anchor

Maintaining Band Position

Use screwdriver or similar to

push/keep band into proper

position while servo is removed

push

Separator plate top gasket

Picture is 95 model

Page 13: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Filter

Wire Harness

TCC Solenoid

Shift Solenoids

EPC Solenoid

Temp Sensor

Picture is 95 model

Valve Body

Filter (note extension for later model deeper pan)

TCC Solenoid

Shift Solenoids

Plastic Harness

Picture is 02 model

Manual Valve

Page 14: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Transmission filer o-ring needs to be

removed

TCC Solenoid

Shift Solenoids

Shift linkage fits into manual valve

Picture is 02 model

Plastic harness

Page 15: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Plastic harness

Valve body bolt retains shift solenoid bracket

Shift Solenoids

Picture is 02 model

Use small screwdriver to gently pry out retaining tabs on harness

Picture is 02 model

Plastic harness

Page 16: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Sonnax upgrade parts

Picture is 02 model

Picture is 02 model

Sonnax 76948-09 upgrade

Pressure regulator valve

Page 17: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Picture is 02 model

Sonnax 76948-29K upgrade

OD servo regulator valve & sleeve

Picture is 02 model

TCC Solenoid

Shift Solenoids8mm valve body bolt retains shift solenoid bracket

Valve body cover plate

10mm bolt retains both

brackets

Manual valve

Page 18: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Picture is 02 model

OD Servo

OD band can be seen here – this is where flat

blade object can be used to push against band to retain it when OD servo is removed

Picture is 02 model

Flat blade bar pushed against

OD band to retain it while OD servo is

removed

OD servo removal bracket

OD servo

Page 19: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

OD Servo

Stock (stiffer) OD return

springHi-perf (softer) OD

return spring

Picture is 02 model

Screen fits up into case here before valve

body is installed

1-2 piston/accumulator cover

Page 20: BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

Molded Rubber OEM gasket

Deeper (later model) pan

Magnet