© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including

Electric Drives and Controls

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

SERCOS III - Bosch Rexroth

A5

Dave Cameron

Regional Sales Mgr

9-13-09



Bosch Rexroth

Is a wholly-owned subsidiary of Robert Bosch GmbH

Is a result of the merger of Mannesmann Rexroth with Bosch’s Automation Technology

Covers All relevant technology forDrive, Control and Motion

Is dedicated to industrial and factory automation, and mobile applications

Has a worldwide presence




Bosch Rexroth AG within the Bosch Group

Consumer Goods andBuilding Technology

Industrial Technology

Bosch Rexroth AG

Robert Bosch GmbH

Automotive Technology



Bosch Rexroth – The Products

Hydraulics,mobile

Hydraulics, industrial

Gears

Electric drives and

controls

Linearmotion

technology

Assemblytechnologies

Pneumatics

Service



A long history of SERCOS-II at Bosch Rexroth



SERCOS III – The Next Generation Rexroth System Products with SERCOS III

IndraMotion MLC

Inline Block I/OInline

Bus coupler

IndraMotion MLD

IndraControl L Option module

(Master)

IndraControl L15

(Slave)IndraDrive

IndraMotion MLP

BDC Pneumatic

Valve Manifold

IAC-R Control Valve with

integrated hydraulic axis control

IndraControl L45IndraControl L65

IndraControl VEP

HNC100 Hydraulic

Axis control



InlineFieldLineInlineFieldLineIndraControl VIndraControl V

IndraDriveIndraDrive

IndraWorksIndraWorks

IndraControl LIndraControl L

IndraDynIndraDyn

IndraControl VIndraControl V

Rexroth PneumaticRexroth Pneumatic

Rexroth HydraulicRexroth Hydraulic

Rexroth System Architecture



Rexroth IndraMotion MLCController Based Motion Logic Solution

Compact Automation solution for Motion-Logic based applications, supporting up to 64 axes

Motion-Control, PLC and Technology Functions integrated in an innovative system architecture

Scalable IndraWorks Framework for all engineering tasks

Space-saving construction with the IndraControl L Control Platform

Inline Block I/O

Inline Bus

Coupler



Rexroth IndraMotion MLDDrive Based Motion Logic Solution

Powerful & compact solution for drive based applications with integrated motion & logic control for up to 8 axes.

Economical solution without the need for additional control hardware

Scalable & expandable using the IndraDrive Drive Platform

Ideal characteristics for modular & decentralized Control topologies

MLD-S(single axis)

MLD-M(Multi-axes)



Partial list of Rexroth SERCOS III Customers

Robot control, Germany

More than 100 customersin more than 20 countriesPackaging machine, Italy

Injection molding machine, Canada Press systems, Canada

Board turner in saw mill, Canada

System integrator, Canada

Automation systems, Canada

Pull nose box loader, NorwayConversion presses, Germany

Tubular bag machine, USA/Germany

Tea bag machines, Germany

Grinding machine, Japan

Packaging machine

Packaging machine, Germany

Pipe production machine, Germany

Roll forming machines, Belgium

Packaging machine

Production of wheel hub motor „Active Wheel“Switzerland

Distributor, AutomationSwitzerland

Die and device bondingFrance/Sweden

Packaging machine, USA

Engineering, USA



Examples of SERCOS III Applications

Printing MachinesPackaging MachinesPlastic Injection Molding

High Speed MillingCrank Shaft GrindingTest Stands

Profilers Roll Feeds Presses




Example Panel with IndraDrive Cs and Indradrive C

Safety technologySafety technology

IndraDrive Cs750 Watts

Quantity 15

IndraDrive C30HP

Quantity 2

MLC Motion-Logic

Controller



Application - IndraMotion MLC

Press Automation

Full Motion Logic Controller for each machine.

SERCOS III to drive systems

Independent machines

Very Energy Efficient (Green)

Press Form



Application - IndraMotion MLC

(Slave)

(Master)(Master)

(Master)

(Master)

Simatic S7

Web Machine of 150 Axis



SERCOS III and Industrial EthernetReference customers (Rovema)

Flow wrapper VPL260

PC based control architecture

ROVEMA P@ck-Control

with SERCOS III-Master(from AUTOMATA)

IndraDrive drives with SERCOS III

SERCOS III I/Os

presented at Interpack 2008



SERCOS III and Industrial EthernetReference customers (JTEKT)

Standard Grinding Machine

SERCANS III PCI card

IndraDrive Cs

IndraDyn etc.

IMTS, Chicago, 08-13 September 2008

New Generation ofHigh-End Grinding Machine

SERCANS III PCI board

IndraDrive M

Cross Communication & I/Os

IndraDyn etc.

In development!



SERCOS III – Drive Based with I/O

MLD-M(Multi-axes)

Master Drive with PLC – IEC61131

Material Handling



18Electric Drives and Controls

IndraDrive MLD/CCD System Layout

Ethernet

MASTER SLAVE 1

Ethernet IP

System PLC

Horizontal#1

Horizontal#2

Horizontal#3

Vertical#2

Vertical#3

SLAVE 2 SLAVE 3 SLAVE 4

SSI Laser

Material Handling



THANK YOU

Documents

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including