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CONTENTS1 CONVEYORS & CAROUSELS
2 GRANULATORS
3 SHREDDERS
4-5 MATERIALS HANDLING EQUIPMENT
6 METAL DETECTORS & METAL SEPARATORS
7 TEMPERATURE CONTROL
8 MATERIALS STORAGE & HANDLING UNITS
9 BARRELS & SCREWS
9 NOZZLES & TIPS
10 STATIC CONTROL
11 ENERGY SAVING
12 EXTRUSION
13 THERMOFORMING
14 RECYCLING
15 CAST FILM
16 BLOWN FILM
17 LAMINATING / COATING
www.renmar.co.uk
PLASTICS MACHINERY
T: 0844 693 3225 1T: 0844 693 3225 1
CONVEYORS & CAROUSELSRenmar bring to the UK the Virginio Nastri range of conveyors.Virginio Nastri has 35 years of experience in the plastic fieldas a producer of conveying, separation and automationsystems suitable for injection and blow moulded parts.
The production of the company has been divided into 3 major lines:
• Standard Line; including conveyor belts and sprue separators.
• Custom Line; including custom made conveyors on requestand automation system for control of moulded parts.This includes the new box lift system as well as the new extendable conveyor.
• Automation Line; including automatic equipment for storageof moulded parts next to the moulding machine.
Virginio Nastri range of belt conveyor systems and producthandling/transfer equipment is of excellent quality with anemphasis on design and durability to survive toughenvironments.
We offer all spare parts for the Virginio Nastri range of conveyors from motor & gear boxes to new belts & rollers.
2
GRANULATORSThe Engin Plast range of granulators is extensive with beside the machine, through to heavy dutycentral applications. To complement the range they have units to suit extrusion and thermoforming forscrap recovery.
All units are manufactured in-house to a high standard in Italy, using well known branded electricsand other off the shelf spares.
www.renmar.co.uk
BESIDE-THE-PRESS
MEDIUMCENTRAL
THERMOFORMING
T: 0844 693 3225 3
SHREDDERSTeaming with Italian manufacturer ISVE we provide single and four shaft shredders series.
SINGLE SHAFTSHREDDERSThe single-shaft shredders comprise of a robustconstruction for the most arduous of application,like purge or lump waste size reduction.
FOUR SHAFTSHREDDERS The multipurpose four shaft machines aresuitable for shredding an enormous numberof waste materials and can be introducedinline to operate continuous working.
4 www.renmar.co.uk
MATERIALS HANDLING EQUIPMENTRenmar provide a vast range of materials handling equipment enabling us to offer an array ofsolutions including blenders, dryers and hopper loaders.
DES DRYERSThe Renmar range of DES dehumidified dryers is specifically designed for the plastics industry. As such they are packed with features which include an automatic programming facility offering a variety of different timing options together with industry leading safety features including compressed air failure warning, over temperature alarm and desiccant bed change-over valve location.
The range consists of nine different models, starting with the DES111 which has air-flow of 50m3/h and a hopper size of 15 litres up to models with hopper sizes of 5000 litres.
DES series offer the following advantages:
• Automatic programming with daily /weekly timer
• Electronic microprocessor with PID control
• High pressure suction blowers with high filter surface
• Wide range of drying hoppers in stainless steel with ceramic fiber insulation
• Safety protections such as :- compressed air failure- over temperature, change-over valve position etc.
• High pressure blowers
• Compact design
• Drew point - 50ºC
MES/MDS DRYERS All models in our own range of compressed air dryers are designed to be installed above machine and the units are designed for a small-medium throughput.
The electronic, control panel allows easy setting via the internal data base of main materials.
The flow of compressed air is modulated through the electronic, card in, function of the process time capacity and type of material this in combination with the anti stress system, it automatically reduces the power consumption;• Automatic programming with daily / weekly timer
• Microprocessor board for electronic PID control
• Air flow control
• Wide range of drying hoppers in stainless steel with ceramic fiber insulation
• Acoustic alarm• High pressure blowers• Compact design• Compressed air filter
T: 0844 693 3225 5
BLENDERSThe Engin Plast range of Trio blenders offer accurate and reliablequantification of material consumption.
Ideal for extrusion, blow moulding and injection moulding applications.
With huge capacities ranging from 20-130kgs/hr with the T1, throughto 1500-2000kgs/hr with the T10.
With options to be either machine mounted or floor mounted, inaddition to installed material handling systems.
DVS DOSERSThe DVS range of volumetric dosing units have a throughputrange from 0.05 to 60kg/h.
• Brushless motor
• Stainless steel components
• Compact dimensions
• Complete discharge hopper
• Static mixer
• Automatic or manual controller
• Maintenance programme
AMS LOADERSThe AMS loader is our economical single phase loader with a 950w motor, completewith built-in filter cleaning facility. Stainless steel construction body with easy to usecontrols. The AMS units can be used in conjunction with the VPS proportional valve forintroducing virgin and regrind.
CTS/UTS LOADERSThe CTS/UTS are our competitive three phase hopper loaders with a range ofvacuum pump sizes. The CTS/UTS can also be used in conjunction with theVPS proportional valve.
6 www.renmar.co.uk
METAL DETECTORS & METAL SEPARATORSThrough Renmar, Pulsotronic offer a complete range of metal detection and separation equipmentfrom the simple under the belt detector through to tunnel detectors and machine mounted separators.
METAL
DETECTORSPulsotronic offer two options for metal detection devices for conveyors - the tunnel and surface detectors. The tunnels are ideal for higher products from 50mm+ and the surface detectors are ideal for flat products with a height of no more than 50mm.
METAL
SEPARATORSPulsotronic cater for metal separation in the injection moulding, blow moulding, extrusion, recycling and vacuum conveying sectors.
T: 0844 693 3225 7
TEMPERATURE CONTROLAs the UK distributor for AEC we offer a wide range of temperature control equipment includingmould heaters and oil heaters. In addition through our partnershipwith Swegon we can also offer a vast range of chillers.
TCU/ECU MOULD HEATERSThese provide highly accurate control for production applicationsrequiring a continuous supply of temperature-controlledwater up to 150°c.
The units are designed for injection moulding machines andare equipped with heating capacities ranging between9kw and 48kw. The units can be tailored to suit specificneeds with the addition of special parameters or communicationports.
• Provides highly accurate control• Off –the-shelf microprocessor based PID Eurotherm temperature
controller with Process and Setpoint LED readouts• 9-48kw Heaters• 1-10HP Pressurised Pumps• up to 120°C or 150°C• Graphic control panel with indicator and warning lights• Compact cabinet• Independent high temperature safety thermostat• Flow rates of 189 to 378 litres per minute with 2.1 to 4.4
bar pressure.
Other changes can be made to factory built units to suit customerrequirements, such as painted in different colours, controllers with extra parameters,communication ports, auto purge, audible & visual alarms and more.
CHILLERSSwegon is a market-leading global manufacturer of both air and water cooled chillers.
The air-cooled “PowerCool” range from 14kW up to 96kW. Thisrange can provide chilled water from -10°C up to +30°C, whereas the “PowerCool Mini” ranges from 0.9kW up to 17kW.
8 www.renmar.co.uk
MATERIALS STORAGE& HANDLING UNITS
We have a wide range of materialstorage bins and are available in;
• Painted mild steel
• Stainless steel
• Aluminium
• Capacities of 50kg - 5000kg
With Plamatic our Italian partner we offer a range of bin bag frames suitable formaterial filling used in conjunction with granulation or pelletizing systems which areadjustable in height to allow all sizes of bulk bags.
We also have a range of big bag discharge systems for either gravity fed into anexisting transfer system or complete with a buffer bin with vibratory movers, rotaryvalves or mechanical screw dependant of the material to be transferred.
We have a full range of vertical/fountain mixers up to 10 tonne capacity, this togetherwith the de-dusting and sifting equipment give us a comprehensive range of materialshandling equipment for both pellet and powder.
T: 0844 693 3225 9
BARRELS & SCREWSWith our exclusive partnership with Maxi Melt we can supply you with replacement screws and barrelsas well as a customised screw design service.
BARRELS• Barrels/Cylinders
• Bimetallic Barrels/Cylinders
• Twin Barrels/Cylinders
• Barrel/Cylinder Repair
SCREWS• Single Screws
• Twin Screws
• Twin Screw Elements
• Screw Repair
• Screw Designs
NOZZLES & TIPS We can supply you with replacement nozzles, tips,end caps and adapators for your screws and barrels.
10
CHARGING
SOLUTION
SOLUTION
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SOLUTION
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Charging Bar R130
Tel: 08450 655455 · Fax: 08450 655456E-mail: [email protected] · Website: www.arrowquint.co.uk
KNH35/KNH65 High Voltage Generators
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PROBLEM
PROBLEM
PROBLEM
DISCHARGING
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SOLUTION
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R36 Ion Blower Nozzles
Series ES51 Power Supply
EQUIPMENT
R55/R36 Ion Blower Head
SOLUTION
SOLUTION
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PROBLEM
PROBLEM
PROBLEM
EQUIPMENT
a
www.renmar.co.uk
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ENERGY SAVING - INTEGRA UNITS
T: 0844 693 3225 11
12 www.renmar.co.uk
EXTRUSIONWith probably one of the largestranges of extrusion equipment onoffer, Amut have engineered solutionsfor pipe, profile, sheet, membraneand coating applications. Thesemachines are designed and builtin-house at their factories in Italy. Theyhave full engineering capabilities tomanufacture all the screws and barrelswith their own nitriding plant for thehardening of these. With screws from25mm to 200mmØ they can vary theLD ratio to give the mostcomprehensive range to enable theprocessing of all known polymers.
They have their own control design department withthe main control being Siemens based it provides thebest user friendly operator system, so much so theyhave called it “EASY”. The machines all have modemconnection for remote access by Amut servicetechnicians wherever the equipment is located in theworld, allowing instant fault finding and customersupport without the need to expensive site visits andminimising downtime in production.
Here you can see a rPET sheetextrusion line used for packagingmaterials, the technology availableallows for the use of recycled PETflakes without the need forcrystallising and drying. The lines areconfigured according to customer’srequirements of widths, thickness andoutput. They can be co-ex to givemany combinations of layersdepending on final productapplication. We have many differentcalendaring systems available whichare application and materialdependant and with over 50 years’experience they have it covered.
T: 0844 693 3225 13
THERMOFORMINGAmut-Comi offer probably oneof the widest range ofthermoforming lines forindustrial and packagingapplications. The ACF shownhere is the forming and steelrule die cutting machine theseare used for the production oftrays, plates, lids, plant potsand general food containers ina wide range of materials suchas HIPS, PP and PET.
The AMP machine is available in different widths and uses tilting mould technology toproduce drinking cups and yoghurt pots. The machine is complete with automaticstacking devices and can have other down-stream handling equipmentincorporated.
The FTV series is used for shallow designed products withlower geometric tolerances, generally for lower output plateand tray applications.
These use the in-mould forming andpunching technology which keepsthe foot print of the machineto the minimum.
All machines can be fittedwith end of line in-linegranulation of skeletalwaste as an option toconventional wider units.
14 www.renmar.co.uk
RECYCLING
Amut can provide full washlines for the recycling of PP, PETand film materials. These linestake post-industrial and post-consumer waste byshredding, wet granulating andwashing using their patented“friction washer” to return thismaterial to a high qualityproduct that can be re-used inbottle or packagingapplications.
The Amut patented de-labellingmachine used to remove labels andsleeves from bottles prior toentering a wash line facility. Theunit generally forms part of what isknown as a “mini PRF” where wecontrol the feed of bottles enteringthe de-labeller and then usingballistic separators afterwards tofilter out labels and caps so thatonly bottles enter the next phase.
Part of the Amut-Ecotechrange of products includesconveyors, automatic sortingsystems utilising opticalsensors, picking station andfully automatic bunkers.These are installed for bothMRF and PRF applications, toenable paper, card, film andplastics to be recovered forrecycling. These aregenerally installed in thesame area as the wash lines.
T: 0844 693 3225 15
CAST FILM
The Amut Dolci range of castfilm lines can be deliveredcomplete with multi-stagegravimetric blending systems.
The winder units can incorporateslitters for automatic productionwith minimum operatorinvolvement.
The Amut Dolcirange of castfilm has manyapplications withinthe packaging filmsector, from simplefilms to multi-layerstretch wrap lines.These can run upto7 or 9 layers withline speeds of1000m/min.
Here you can see aconventional wind up uniton the end of a line. Withincreased outputs these linesnow offer fully automaticversions complete withdown-stream handlingsystems to load cores, erectboxes, pack, collate andpalletise.
16 www.renmar.co.uk
BLOWN FILM
There are many options forwinder units, from basic reelversion to wide web contactstyle. We also have a fullyautomatic system with GAPwinding and have the possibilityto link straight to a Bielloniin-line printer for multi-colourapplications.
The Amut-Dolci range of blown film lineare available in mono layer and multi-layerwith 3, 5, 7 & 9 layers for technical andbarrier film applications. It is complete withDolci Logicontrol supervisor systems asstandard and fully integrated gravimetricblending system.
Here you can see a typical bubble arrangement withsupport cage, we have many different configurations forthe die head from multi-split through to the stackable“pancake” style. Automatic cooling rings used for IBC toboost output.
LAMINATING / COATINGThe Amut Dolci range of extrusion coating seen here hasmany applications for coating of different substrates fromcardboard, paper and film. These can be multi-layer linesfor creating barrier layers especially for the food andmedical sectors, with widths of 2500mm plus.
This image shows a single stage extrusioncoating line with over 250m/min line speed.These lines are designed to give optimalcoating of narrow and wide webs based onthe specific requirement in grams per squaremetre, utilising AC drive motors to provideeconomical and profitable production.
This is a typical schematic of part of a double stage coating line used to produce medial grade websand cosmetic tube production. This same technology can be used to encompass additional stages toprovide U.H.T aseptic form-fill-seal material on a reel.
T: 0844 693 3225 17
Unit 2 Sanders Close • Finedon Road Ind EstateWellingborough • Northamptonshire • NN8 4HQ
Tel: 0844 6933225 • Email: [email protected] • Web: www.renmar.co.uk
NORTHERN WAY
FIELD ROAD
PATERSON ROAD PATERSON ROAD PATERSON ROAD
NIELSON ROAD
STANTON CLOSE
LLOYD CL
LINKS ROAD
DON WHITE ROAD
SANDERS PARK
BENTLEY CT
SANDERS
CLOSE
BRIDLE CLOSE
STEWARTS ROAD A510 STEWARTS ROAD A510 STEWARTS ROAD A510
STEWARTS ROAD A510 STEW
ARTS ROAD
SANDERS ROAD SANDERS ROAD SANDERS ROAD
SANDERS ROAD SANDERS ROAD
SANDERS ROAD
PLASTICS MACHINERY
Finedon RoadIndustrial Estate
PLASTICS MACHINERY