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© 2012 Fluor Corporation. All Rights Reserved.
Fluor Procurement OverviewChina Sourcing Petroleum Equipment Summit 2012
Fluor China Sourcing Petroleum Equipment Summit 2012
Global Petrochemical Project Execution
Discussion Topics
Fluor
Petrochemical Project Sourcing Trends
Procurement Execution Strategies
Fluor Prospect Update
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Fluor CorporationFluor Corporation
Executive Overview
One of the world’s leading publicly traded EPCM companies
Over 1,000 projects annually, serving more than 600 clients in 66 different countries
More than 42,000 employees– 1,900 Procurement
professionals
Offices in 28 countrieson 6 continents
100 years of experience
Fluor China E&C CompanyFluor China E&C Company
Office Profile
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Executing projects in China since 1978
More than 250 projects completed in China
Strong FSR/FEED/PMC/EPCM/EPC execution capabilities
9 Mega Projects executed during the last decade
Fluor has worked with more than:– 20 Class A China Engineering
Companies– Several Super Class / 1st Class
construction companies
Current staff ~ 876 Office Locations:
– Head Quarters, Shanghai Dawning Center
– Beijing Lido Plaza
Beijing
Shanghai
Fluor China E&C CompanyFluor China E&C Company
Customer Value Proposition
Dependability and Reputation: Proven track record of successful project execution in China - minimizing clients’ risk exposure, world-class reputation in project management, systems and tools.
Depth and capability of resources, including access to world wide expertise
Unmatched capability with very large projects but also with small and medium sized projects.
Full range of services from FSR, conceptual, self-perform design, procurement, construction, start-up, commissioning to O&M.
Our world class and leading track record in Safety in China
Class A Design and Pressure Piping QC and Class 1 Construction License
Large and highly capable China Sourcing center allowing customers to maximize China content whilst meeting safety and quality criteria
Extensive fabrication management experience – over US$ 1 billion in the last 3~4 years.
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Current Sourcing and Procurement Trends
Capital Project Market Development of Local Supply Content Capabilities Best Country Sourcing (BCS) Modularization Execution Strategies
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Fluor Procurement Sourcing and Procurement TrendsFluor Procurement Sourcing and Procurement Trends
Petrochemical Capital Project Market Impacts Petrochemical Capital Project Markets
– High Growth Markets - Asia and Middle East – Constrained Capital Project Funding
Driving more moderate design margins, industry specifications, High Value and best country sourcing trends
– Increased Local Content and Social Regulatory Requirements – Remote Project Sites, Constrained Resource Base
Client Market Profile– Rise of National Oil Companies– Total Cost of Ownership Focus
Competitor Market Profile– Established Asian Competitor Base – Expanded Global Market Reach
Commercial Contracting Structures– Increased competition base– Increased Risk to Contractor– Lump Sum Turn Key Market – Execution Partnerships critical to pursuit and award opportunities
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Fluor Procurement
Current Sourcing and Procurement TrendsFluor Procurement
Current Sourcing and Procurement Trends
Local Content Requirements
Local content is rising to the top of developing country political agendas impacting oil, gas, and mineral development capital projects
Local Content Requirements will be increasingly used as means to strategically develop national industries and generate employment
– Countries will utilize procurement and contracting instruments to creatively build national competitiveness through capital investment, technology transfer, and skills development.
The regulations, compliance requirements, business development, project delivery, and social performance policies have to be formulated with great care and aligned to the domestic suppliers ability to win contracts on the basis of an international competitive tender
– Instead of creating new jobs and filling local order books the result can be harmful impact on the country or region’s long term growth
– Introduction of new risks and higher costs to investment projects– Reduce the volume or timeliness of government revenues from the project investments
Project Execution Risks and Opportunities– Capital Project Execution Framework Flexibility– Ability to optimize Local Labor and Supply Market Capability – Western and Local Supply Integration Programs (Craft Training, Supply Integration)
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Fluor Procurement Current Sourcing and Procurement TrendsFluor Procurement Current Sourcing and Procurement Trends
Best Country Sourcing (BCS) and Market Intelligence Capabilities Owner inquiries specific to BCS capabilities continue to increase
– Owners are interested in cost and schedule comparison across multiple emerging market s – Specific to the China, India, South East Asia, Brazil, and Russia supply markets
Source from the best competitive market location based on job site location and project execution strategy
– Landed costs – logistics– Customs Clearance Costs– Leverage/Optimization of International Country Trade Agreements– Optimized Cost, Schedule, Landed Costs, Customs, Trade Agreements
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Fluor Procurement Current Sourcing and Procurement TrendsFluor Procurement Current Sourcing and Procurement Trends
E&I Comparative Analysis
Opportunity Categories
China Price Advantage vs. Traditional Supply
India Price Advantage vs. Traditional Supply
Electrical Equipment
Switchgear ( LV & MV) 5-10% 20% – 25%
Transformer ( LV & MV) 5-20% 20% – 35%
Transformer ( HV) 5-20% 10% –15%
Motors 15-25% 10 - 20 %
Battery Chargers - 15% – 20%
Instrumentation
Field Instrumentation & bulks 10-25% 25% – 35%
Fiber Optic Cable - 30% – 40%
Control Valve - 20% – 35%
E&I Comparative Analysis
Opportunity Categories
China Price Advantage vs. Traditional Supply
India Price Advantage vs. Traditional Supply
Electrical Equipment
Switchgear ( LV & MV) 5-10% 20% – 25%
Transformer ( LV & MV) 5-20% 20% – 35%
Transformer ( HV) 5-20% 10% –15%
Motors 15-25% 10 - 20 %
Battery Chargers - 15% – 20%
Instrumentation
Field Instrumentation & bulks 10-25% 25% – 35%
Fiber Optic Cable - 30% – 40%
Control Valve - 20% – 35%
Enables – Supplier Integration Initiatives– Front End Supply Partner Brokering– Competitive Price Based Agreements that support capital projects, MRO, and total cost
of ownership– Cost Baseline knowledge that supports
more effective Negotiations – Expanded Sourcing Strategy Capabilities
Modularization Design and Construction Strategies
Increased Number Capital Projects with Remote Location Sites
– Lack Available Trained Labor– Increased Policy Costs– Increased Schedule with stick build execution,
personnel rotations, and land locked transportation requirements
Benefits to Project/Owner:– Reduction in direct onsite labour hours,
minimising exposure to safety incidents and reduction of site infrastructure
– Higher productivity and better quality management due to centralised construction workshops, with a permanent and trained workforce
– Parallel construction rather than sequential
– Early identification of assembly conflicts, allowing for corrective action without impacting onsite progress
Fluor Procurement
Current Sourcing and Procurement TrendsFluor Procurement
Current Sourcing and Procurement Trends
Stick Built Costs
Modularisation Costs
Tradeworker Productivity Higher Shop environment more productive
Tradeworker Hours Reduced Higher productivity
Tradesworker All-In Labour Cost Reduced Lower overheads; low cost labor resources
Field Indirect Costs (Camps & Catering)
Higher Fewer Tradesman on site
Scaffolding Costs Higher More work above grade
Engineering Costs Higher More structural design; added project management
Transportation Costs Higher Heavy haul/heavy lift costs
Material Costs Higher More structural steel
Project Contingency Higher Less risk factors in shop environment
Execution Flexibility Reduced Design and procurement frozen earlier
Material Surplus Neutral Neutral May be less with modular approach
Cost of Cash Higher Earlier spending
Fluor Procurement Current Sourcing and Procurement TrendsFluor Procurement Current Sourcing and Procurement Trends
Procurement Execution Strategies include the
following which are being driven and fueled by Best
Country Sourcing, Local Content, and
modularization trends
Sustainable Supply Chain Focus Procurement Outsoucing Procurement Offshoring
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Fluor Procurement
Procurement Execution StrategiesFluor Procurement
Procurement Execution Strategies
Sustainable Global Supply Chains Supply Chain disruptions can be devastating for capital project operations and client
relationships.
Globalization has changed how companies manage the supply chain– Production of goods have shifted to developing and transitional economies
Cost and Schedule Advantages Increased Capital Project Activities in developing markets (Mining, LNG,
Petrochemical) Local content requirements
– This has brought new Challenges and Risks Inconsistent or Poor Quality Equipment and Material Supply Disruptions – Schedule Impacts Cultural, legal, administrative, language, and political issues Environmental – waste and emissions reduction, recycling, product design,
recovery Social Issues – child labor, working conditions, bribery, corruption
Companies that fail to manage these issues expose themselves to execution failures and reputational risks
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Fluor Procurement Current Sourcing and Procurement TrendsFluor Procurement Current Sourcing and Procurement Trends
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Fluor Procurement Current Sourcing and Procurement TrendsFluor Procurement Current Sourcing and Procurement Trends
Sustainable Global Supply Chains
Critical Success Factors for developing and maintaining sustainable supply chains in developing and emerging markets include
– Identification and Qualification of top tier performers – Relationship Management – Building / Maintaining– China Commercial Terms and Conditions– Continuous Alignment on technical, quality, and commercial
requirements– Procedures Development Assistance– Production / Schedule Planning Support & Assistance– QA/QC/Supplier Quality Surveillance– Final Inspection for Release of shipment– In-Country Presence
Procurement Outsourcing/Offshore Execution
Client Drivers include Capital Project Cost, Schedule, Funding,
Total Cost of Ownership Focus, and lack of presence or
expertise in high value supply locations. Lack of Presence and capabilities in high value supply markets – China, SEA, India,
Brazil, Russia– Cost and Effort to establish presence in cost competitive markets– Ability to implement sustainable supply chain critical success enablers in these
markets
Asia and Middle East Capital Project Growth– Capital Project Funding– Local Content Requirements– High Value and Best Country Sourcing Drivers
Operations Cost – MRO Spend– Best Country Sourcing– Local Content Requirements– Supply Chain disruptions can impact project schedules, client relationships, plant
operations
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Fluor Procurement
Procurement Execution StrategiesFluor Procurement
Procurement Execution Strategies
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Market Prospect Update
Global EPCM Market Size ForecastGlobal EPCM Market Size ForecastNext 5 yearsNext 5 years
Fluor EPCM Market Forecast Fluor EPCM Market Forecast
The AmericasThe Americas
miningmining
shale gasshale gas
oil sandsoil sands
upstreamupstream
upstreamupstream
biofuelsbiofuels
miningmining
chemicalschemicals
Fluor EPCM Market Forecast Fluor EPCM Market Forecast
Europe, Africa, Middle EastEurope, Africa, Middle East
upstreamupstreamchemicalschemicals
renewablesrenewablesinfrastructureinfrastructure
powerpowerinfrastructureinfrastructureupstreamupstream
infrastructureinfrastructure
powerpower
Fluor EPCM Market Forecast Fluor EPCM Market Forecast
Asia PacificAsia Pacific
powerpowerpharmaceuticalspharmaceuticalsminingmining
LNGLNGupstream/downstreamupstream/downstream
powerpowerphotovoltaicphotovoltaicnuclearnuclear
miningmining
infrastructureinfrastructure
infrastructureinfrastructure
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Q & A