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- 1 -Confidential
CASE STUDY
Part –1 PLANNING
Part –2 MANAGING
Part –3 ADAPTING
Zesati
Hiren Shah
650 954 7047
San Jose, CA 95134
- 2 -Confidential
CASE STUDY – Part I
PLANNING
Background
Company: PDA Manufacturer
Description: Maker of Handhelds
Note: This is a fictional case study for illustration purposes
- 3 -Confidential
Case Study - IntroductionCase Study - Introduction
Problem Description
– PDA Manufacturer is evaluating different design options
– Basic PDA
– Basic PDA with cell phone
– Basic PDA with cell phone and camera
What product has the highest profit potential?
- 4 -Confidential
Challenges / Pain TodayChallenges / Pain Today
What is the profit potential of each PDA design option?
– Investment
– Service Costs
– Transformation Costs
– Material Costs
What is the best warranty contract to offer with this product that maximizes Palm’s profitability
Are there any other tradeoffs that I can make?
- 5 -Confidential
Cost of an Incorrect DecisionCost of an Incorrect Decision
Not building the optimal product
Offering the wrong Warranty Options
Incorrect Launch Date
…
…
->Lost revenue
->Higher Costs
->Lost Margins
- 6 -Confidential
Systems Flow of InformationSystems Flow of Information
Zesati PPMA
SAP PLM SRM SAP ERP CRM
Design Manufacturing Service
In-house
Logistics
PPMA: Product Profitability Management and Analysis
- 7 -Confidential
RESULTS OF THE ANALYSIS – Impacting Spend before the fact
RESULTS OF THE ANALYSIS – Impacting Spend before the fact
Decision made to go ahead with the PDA+HANDSET+CAMERA
Informed Planning D
ecisio
ns
Informed Planning D
ecisio
ns
- 8 -Confidential
CASE STUDY – Part II
MANAGING SPEND
Background
Company: PDA Manufacturer
Description: Maker of Handhelds
- 9 -Confidential
Zesati PPMA notifies the SAP PLM App Zesati PPMA notifies the SAP PLM App
Zesati PPMA
SAP PLM SRM SAP ERP CRM
Design Sourcing Manufacturing Service
In-house
Logistics
1. The SAP PLM System is notified to initiate the Design for the PDA+HANDSET+CAMERA
PROCESS BUILDER
- 10 -Confidential
Release of Procurement BOM to SRMRelease of Procurement BOM to SRM
Zesati PPMA
SAP PLM SRM SAP ERP CRMIn-house
1. The Procurement BOM is release to the SRM Application2. SRM User is notified3. SRM User initiates the Sourcing Process
PROCESS BUILDER
Release
Note:
PDA Manufacturer uses an EMS provider and may source on behalf of the EMS provider.
- 11 -Confidential
Release of Manufacturing BOM to SAP ERP
Release of Manufacturing BOM to SAP ERP
Zesati PPMA
SAP PLM SRM SAP ERP CRMIn-house
1. The Manufacturing BOM is released to the SAP ERP Application2. SAP ERP User is notified
PROCESS BUILDER
Release
- 12 -Confidential
Setting and meeting spend management targets
Setting and meeting spend management targets
Managing your p
lan
Managing your p
lan
Plan Vs. Actual Comparison
- 13 -Confidential
Release of Manufacturing BOM to SAP ERP
Release of Manufacturing BOM to SAP ERP
Zesati PPMA
SAP PLM SRM SAP ERP CRMIn-house
1. The Manufacturing BOM is released to the SAP ERP Application2. SAP ERP User is notified
Note: PDA Manufacturer uses an EMS provider for its manufacturing and the role of the SAP ERP system is To monitor the process.The process of managing the communication with the EMS provider is a template by itself
PROCESS BUILDER
Release
- 14 -Confidential
Notification to In-house System (Logistics)Notification to In-house System (Logistics)
Zesati PPMA
SAP PLM SRM SAP ERP CRMIn-house
1. Logistics System is notified to plan for stocking and delivery
PROCESS BUILDER
Release
- 15 -Confidential
Zesati PPMA monitors Plan Vs. ActualZesati PPMA monitors Plan Vs. Actual
Zesati PPMA
SAP PLM SRM SAP ERP CRMIn-house
Managing your p
lan
Managing your p
lan
- 16 -Confidential
CASE STUDY – Part III
ADAPTING SPEND
PDA Manufacturer has recently introduced a new PDA 4 months back
Projection are sales of 1,000,000 quantity over nine months
However …
- 17 -Confidential
Total: $9,900,000
1. Revenue did not meet projections
Projected Vs. Actual Sales
0
100
200
300
400
March April May June
Period
Qu
anti
ty Projected Qty
Actual Qty
MonthProjected Qty
(,000)Actual Qty
(,000)March 50 75April 100 100May 200 175June 300 200July 200
August 100 Sep 25 Oct 20 Nov 5 Total 1,000
- 18 -Confidential
2. Total Costs higher due to unplanned service costs
Planned Vs. Actual Service Costs
0
2
4
6
8
10
12
14
16
March April May June
$/U
nit
Planned Unit ServiceCost
Actual Unit Service Cost
- 19 -Confidential
Total: $9,900,000
3. Actual Profitability is much lower
Projected Vs. Actual Profit Margins
-2000
-1500
-1000
-500
0
500
1000
1500
March April May June
Period
$(,0
00) Projeted Profit
Actual Profit
- 20 -Confidential
4. Inventory on Hand
Inventory on Hand-June
0500
1,0001,5002,0002,5003,0003,500
LCD
Chip
Casin
g
Micr
opho
ne
Acces
sorie
s
Keypa
d
Components
$ (
00
0)
Series1
Total: $9,900,000
There is $9.9MM Inventory at the EMS provider spread across different components
- 21 -Confidential
What should the OEM do
1. Reduce price to increase total revenue?
2. Switch to higher quality components ?
3. Phase out product and liquidate inventory?
4. Use excess inventory components for next PDA?
5. Delay the launch date of the next PDA?
6. What if ?
7. …
When ?
How ?
- 22 -Confidential
Proactive Monitoring would detect in real-time a deviation from planned profitabilityProactive Monitoring would detect in real-time a deviation from planned profitability
Zesati PPMA
SAP PLM SRM SAP ERP CRM
Design Sourcing Manufacturing Service
In-house
Logistics
With -Zesati, PDA Manufacturer would have detected the situation much earlier since Increase in service and warranty cost would be an indication of poor quality and hence predict a drop in sales
- 23 -Confidential
Execution of the Remedial Action carried out via Zesati
Execution of the Remedial Action carried out via Zesati
Zesati PPMA
SAP PLM SRM SAP ERP CRM
Design Sourcing Manufacturing Service
In-house
Logistics
1. Zesati provides the ability to do trade-off analysis such as :a. Impact on profitability if prices are dropped to exhaust the finished goods inventoryb. Cost of liquidating current inventoryc. Moving Up the launch date of the successor PDA d. …e. …Adaptin
g to M
arket Conditio
ns
Adapting to
Market
Conditions
- 24 -Confidential
PlanPlan
Summary: Zesati Value Proposition Summary: Zesati Value Proposition
1. Making Informed Decision upfront by taking in to
account all cost and revenue drivers to determine
products with highest profit potential and NPV
2. Managing and monitoring the cost of the product
over its entire lifecycle to meet the projections set in
step 1.
3. Handling unplanned events and resolving crisis
situations
MangeMange
AdaptAdapt
- 25 -Confidential
Product Profitability Analysis
Technology and Architecture
- 26 -Confidential
Product Profitability Analysis – Technology Overview Product Profitability Analysis – Technology Overview
Zesati Repository
J2EE Application Server
EntSAP ERPrise Communication
Tools
Object and Process Modeling Framework
Product Model
Demand Model
Mfg Logistics
Model
Sourcing Model
Investment Model
Service Model
Product Financial Model
Sources
Simulated Profit/Loss Statement
NPV of Simulated
Product Profit
Product Profit Sensitivity
Product Profit Optimization
Databases
EntSAP ERPrise Applications
Flat file formats
- 27 -Confidential
Servlet Engine/App Server
GUI Services(Web Browser)
GUI Services(Web Browser)
External Applications(SAP, Pro/INTRALINK)
External Applications(SAP, Pro/INTRALINK)
ProcessTemplateDesigner
ProcessTemplateDesigner
ProductStructureManager
ProductStructureManager
ZesatiVisualization
ZesatiVisualization AdministrationAdministrationZesati
Reporting
ZesatiReporting
ZSQL (JDBC)
Relational Data Store (Oracle/SQL Server)
Internationalization
ProcessExecution
Engine
ProcessExecution
Engine
Zesati Repository(Document and Product Lifecycle Management)
Zesati Repository(Document and Product Lifecycle Management)
Zesati Integration ServerZesati Integration Server
AdapterAdapter AdapterAdapter AdapterAdapter
Zes
ati
Ser
ver
(J2E
E A
pp
lica
tio
n)
Zesati
Ap
plicatio
ns
Architecture and Technology
- 28 -Confidential
JSP’s/Applets
GUI Services(Web Browser)
GUI Services(Web Browser)
External Applications(SAP, Pro/INTRALINK)
External Applications(SAP, Pro/INTRALINK)
SecurityService
SecurityService
File AccessService
File AccessService
ProductService
ProductService
Work FlowService
Work FlowService
BusinessProcessService
BusinessProcessService
ZSQL (JDBC)
Relational Data Store (Oracle/SQL Server)
Data AccessService
Data AccessService
Root ObjectRoot Object
Java UI BeansJava UI Beans
Zes
ati
Ser
ver
(J2E
E A
pp
lica
tio
n)
Zesati
Service
Mo
du
lesSoftware Architecture
UserUser FileFile PartPart Work FlowWork FlowProcessProcessGroupGroupBusinessObjects
AdapterService
AdapterService
AdapterAdapter AdapterAdapter
- 29 -Confidential
Examples of Product Demand in Zesati Examples of Product Demand in Zesati
Can be loaded from Excel
- 30 -Confidential
Examples of the Investment Model in Zesati Examples of the Investment Model in Zesati
Can be loaded from Excel
- 31 -Confidential
Examples of SAP PLM Data in Zesati Examples of SAP PLM Data in Zesati
Can be loaded from Excel
- 32 -Confidential
Examples of SRM Data in Zesati Examples of SRM Data in Zesati
- 33 -Confidential
Examples of SAP ERP (Manufacturing) Data in Zesati
Examples of SAP ERP (Manufacturing) Data in Zesati
- 34 -Confidential
Examples of Customer Specific Data in Zesati
Examples of Customer Specific Data in Zesati
- 35 -Confidential
Examples of CRM (Service) Data in Zesati
Examples of CRM (Service) Data in Zesati