Die & mould maker profile 1

DIE & MOULD SOLUTIONS The Digital Tool RoomThe Digital Tool RoomThe Digital Tool RoomThe Digital Tool Room

parting line

quality

Aluminium Die Casting Dies

Compete Precision Mould Making Solutions

Plastic Injection Moulds

Up to 650TUp to 500T

DIE & MOULD SOLUTIONS

The Digital Tool The Digital Tool The Digital Tool The Digital Tool RoomRoomRoomRoom

Company Profile

•DIE & MOULD SOLUTIONS Is a precision tool making expertise in plastic injection

moulds & Die casting dies. We offer solutions for complex

tooling challengers for OEMs, Tier 1, Tie 2, Customers

•DIE & MOULD SOLUTIONS 1)..With 20 year Experience in CAD & CAM Company has started

in 2011, with 2 Employee and 1- VMC, 1- EDM, and drilling

machine, Now ,

2)..We incorporate the latest technology- 20-Employee, 5-VMC,

4-CAD/CAM, 3-EDM, 1-Drill EDM, 1-Wire cut, & inspection &

daily tracking procedure to reduce shop time & improve delivery daily tracking procedure to reduce shop time & improve delivery

dates in some cases 12 days for rapid, our max lead time depends

on complex 3 to 8 weeks

3)..From Engineering to new builds ,modifications,

troubleshooting of tooling & engineering concern, our team

members are motivated and skilled to bring you the optimum

quality service you deserve.

4)..Our dynamic team are here as your reliable partner for

precision dies & moulds.

5)..From tool launch to tools tryout our project team members

provide a reliable contacts are met both on budget & on time.

6)..Our facility is over 3500. sqft, Continuously growing up to

meet the needs of our customer.

DIE & MOULD SOLUTIONS The Digital Tool The Digital Tool The Digital Tool The Digital Tool RoomRoomRoomRoom

Key Features

1).. “Full Service “

Precision Tool Design & Manufacturing of

Plastics & Aluminium Die Casing dies

2).. “ Best Cost & Short Lead Time “

3).. “Integrated Capability in Mould Design ,Manufacturing, Trials”


Key Features 2

1).. Die & Mould Set Up – 2011.

2).. Certificates:-

a) Business license, b) National tax registration-Excise, C vat tin

c) Import Export License d) ISO 9001 e) Cristal acct Rating

3).. Factory Ares:- 3600sqft

4).. Total Employee 20

5).. Tooling Capacity :- 80-130 Moulds/Year

6).. Max. Mould Size:- Suitable for 650T

7).. Address & Location :- Plot E107 MIDC Waluj, Aurangabad MH.(India)7).. Address & Location :- Plot E107 MIDC Waluj, Aurangabad MH.(India)


Industries We serve

Automobile 48% 60 48

Electricals & Electronics 30% 18 30

Engineering 14% 14 14

Domestic & Agriculture 8% 8 8

Automobile

14%

8%

Electricals & Electronics

Engineering

Domestic & Agriculture

40%

38%


Mile Stone Graph

YEAR Mould/Year

2011-12 10

2012-13 36

2013-14 5380

100

120

Mould/Year

2014-15 76

20115-16 108

0

20

40

60

2011-12 2012-13 2013-14 2014-15 20115-16

Mould/Year


Sale Graph

YEAR Sale /Year in Lacs

2011-12 40

2012-13 80

2013-14 160

2014-15 240

20115-16 310

200

250

300

350

Sale /Year in Lacs

0

50

100

150

2011-12 2012-13 2013-14 2014-15 20115-16

Sale /Year in Lacs


Industries We serve

Electricals & Electronics AutomobilesEngineering & Others

Chair , ticktak,


Industries We serve


Industries We serve


Service we offered

pdc dies photo


Engineering

1).. Preparation 3d model from the 2d supplied by the customer( if no 3d)

2)..If Model is get – Create 2d Drawing from the 3d for cross checking

3).. Parting line & layout finalization according tool

4)..Checking all elements as per 2d drawing for key dimensions, machining

all ounces, fillets, radius, stocks, texture ,insert moulding, text, shrinkages

5)..Details in feasibility( DFM) design for mould

6)..Customer approval & update the customer standard

7).. Mould flow, gate & runner feasibility ,design & Magma/cast flow anylisis

8).. Process planning, design-raw material-machining-edm-wcut-assembly-8).. Process planning, design-raw material-machining-edm-wcut-assembly-

polishing-trials( note:- daily tracking on line inspection & weekly review)

9)..Trials & Sample submission along with sir

10)..After sir ok- Sale invoice along with DVD & Had copy of the drawings


1).. Creo 3-1 License Copy user- 2 in 2 shifts

2).. NX 10.-1 License Copy user- 2 in 2 shifts

3).. Delcam12& 16 -2 License Copy user- 2 in 1 shifts

4).. Autodesk F360-1 License copy user- 1 in 1 shifts

Engineering

4).. Autodesk F360-1 License copy user- 1 in 1 shifts

7 Engineers are in CAD/CAM


Part feasibility study

Customer 3d

model

Parting line

DFM Report

Slope analysis

Draw direction

Undercuts & slider

Feeding &

mould flow

Tool Manufacturing

& polishing

Tool

Assembly

Trials & sir

Approval


CNC/VMC- Machining Cell

Sr No Make Travels Qty Wt.Cupacity,kg Accurecy

1 CINCINNATI 800X450X500 1 500 0.001

2 PING JING 1100X55X600 1 1200 0.01

3 BFW 1100X55X600 1 1200 0.005

4 BFW 600X350X400 1 400 0.001

5 COSMOS 800X510X510 1 650 0.0023 Axis VMC- V800- 1000rpm

CNC MACHINES CELL

Machine Description

3 Axis VMC- milacron, 8000rpm

3 Axis VMC- V11-8000rpm

3 Axis VMC- BMV60+, 10000rpm

3 Axis VMC- BMV35 for Graphite Electrodes,15000rpm

1 2 3

54

1


EDM- Machining Cell


1 PRES MECH 2000X1000X1000 1 5000 0.01

2 PRES MECH 1100X550X500 1 400 0.01

3 EXCELENT Tawan 800X400X400 1 400 0.002

reverce edm machining facility

EDM MACHINES CELL

Machine Description

3 Axis EDM- 100 amps, 200kg ele. Wt




Wire Cut & EDM Drill


1 JK Machines(Excelent) 350x250x350 1 250 0.2 drill

2 JK Machines(Excelent) 250X320X300 1 250 0.18 wire

EDM DRILL & WIRE CUT MACHINES CELL

Machine Description

High speed Drill EDM 0.2 to 3 mm drilling

ECO CNC WIRE CUT EDM


CONVENTIONAL M/C CELL

Sr No Make Travels

1 Laxmi Dia 250x70

2 UK-Johanson 600X400X400

3 LKM DIA 32 DRILL

4 LKM DIA40 DRILLRadial drill dia 40- MT4

CNC MACHINES CELL

Machine Description

LATHE MACHINE- 4ft

Surface Grinding

Radial drill dia 32- MT3


ASSEMBLY

The Digital Tool The Digital Tool The Digital Tool The Digital Tool RoomRoomRoomRoom

DIE & MOULD SOLUTIONS For Trials- PDC & Plastic m/c Cell

Finished project in

Expertise

Listed Customer

THANKS Contact person for Marketing :- V B Ghadling

Contact No. 09890131707

07304440005

DIE & MOULD SOLUTIONS The Digital Tool RoomThe Digital Tool RoomThe Digital Tool RoomThe Digital Tool Room

Contact No. 09890131707

07304440005

mail_ :- [email protected]

:- [email protected]

:- [email protected]

Web :- www.dienmouldsols.com