13
1 APQP PROCESS FLOW APQP PROCESS FLOW Prepare for APQP Plan and Define Program Product Design and Development Product and Process Validation Process Design and Development Feedback, Assessment and Corrective Action

Apqp process flow

  • View
    1.354

  • Download
    17

Embed Size (px)

DESCRIPTION

 

Citation preview

Page 1: Apqp process flow

1

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

Page 2: Apqp process flow

2

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

Page 3: Apqp process flow

3

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

INP

UT

Page 4: Apqp process flow

4

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

INP

UT

OU

TP

UT

Page 5: Apqp process flow

5

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

Page 6: Apqp process flow

6

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

Page 7: Apqp process flow

7

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

• Production Trial Run

• Measurement Systems Evaluation

• Preliminary Process Capability Study

• Production Part Approval

• Production Validation Testing

• Packaging Evaluation

• Production Control Plan

• Quality Planning Sign-Off and Management Support

INP

UT

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

Page 8: Apqp process flow

8

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

• Production Trial Run

• Measurement Systems Evaluation

• Preliminary Process Capability Study

• Production Part Approval

• Production Validation Testing

• Packaging Evaluation

• Production Control Plan

• Quality Planning Sign-Off and Management Support

• Reduced Variation

• Customer Satisfaction

• Delivery and Service

INP

UT

INP

UT

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

Page 9: Apqp process flow

9

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

• Production Trial Run

• Measurement Systems Evaluation

• Preliminary Process Capability Study

• Production Part Approval

• Production Validation Testing

• Packaging Evaluation

• Production Control Plan

• Quality Planning Sign-Off and Management Support

• Reduced Variation

• Customer Satisfaction

• Delivery and Service

INP

UT

INP

UT

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

FMEA

Page 10: Apqp process flow

10

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

• Production Trial Run

• Measurement Systems Evaluation

• Preliminary Process Capability Study

• Production Part Approval

• Production Validation Testing

• Packaging Evaluation

• Production Control Plan

• Quality Planning Sign-Off and Management Support

• Reduced Variation

• Customer Satisfaction

• Delivery and Service

INP

UT

INP

UT

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

FMEA

APQP

Page 11: Apqp process flow

11

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

• Production Trial Run

• Measurement Systems Evaluation

• Preliminary Process Capability Study

• Production Part Approval

• Production Validation Testing

• Packaging Evaluation

• Production Control Plan

• Quality Planning Sign-Off and Management Support

• Reduced Variation

• Customer Satisfaction

• Delivery and Service

INP

UT

INP

UT

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

FMEA

APQPSPC

Page 12: Apqp process flow

12

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

• Production Trial Run

• Measurement Systems Evaluation

• Preliminary Process Capability Study

• Production Part Approval

• Production Validation Testing

• Packaging Evaluation

• Production Control Plan

• Quality Planning Sign-Off and Management Support

• Reduced Variation

• Customer Satisfaction

• Delivery and Service

INP

UT

INP

UT

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

FMEA

APQP

MSA

SPC

Page 13: Apqp process flow

13

APQP PROCESS FLOWAPQP PROCESS FLOWPrepare for

APQPPlan and Define

ProgramProduct Design

and Development

Product and Process

Validation

Process Design and

Development

Feedback, Assessment and Corrective Action

• Organize the Team

• Define the Scope

• Establish Team-to-Team Communication

• Provide Core Tools Training

• Involve Customers and Suppliers

• Implement Simultaneous Engineering

• Develop Control Plan Format

• Decide on Concern Resolution

• Develop Product Quality Timing Plan

• Voice of the Customer

• Business Plan/Marketing Strategy

• Product/Process Benchmark Data

• Product/Process Assumptions

• Product Reliability Studies

• Customer Inputs

• Design Goals

• Reliability and Quality Goals

• Preliminary Bill of Material

• Preliminary Process Flow Chart

• Preliminary Listing of Special Product and Process Characteristics

• Product Assurance Plan

• Management Support

• Design Failure Mode and Effects Analysis (DFMEA)

• Design for Manufacturability and Assembly

• Design Verification

• Design Reviews

• Prototype Build – Control Plan

• Engineering Drawings (Including Math Data)

• Engineering Specifications

• Material Specifications

• Drawing and Specification Changes

• New Equipment, Tooling and Facilities Requirements

• Special Product and Process Characteristics

• Gages/Testing Equipment Requirements

• Team Feasibility Commitment and Management Support

• Packaging Standards

• Product/Process Quality System Review

• Process Flow Chart

• Floor Plan Layout

• Characteristics Matrix

• Process Failure Mode and Effects Analysis (PFMEA)

• Pre-Launch Control Plan

• Process Instructions

• Measurement Systems Analysis Plan

• Preliminary Process Capability Study Plan

• Packaging Specifications

• Management Support

• Production Trial Run

• Measurement Systems Evaluation

• Preliminary Process Capability Study

• Production Part Approval

• Production Validation Testing

• Packaging Evaluation

• Production Control Plan

• Quality Planning Sign-Off and Management Support

• Reduced Variation

• Customer Satisfaction

• Delivery and Service

INP

UT

INP

UT

INP

UT

INP

UT

INP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

OU

TP

UT

FMEA

APQP

MSA

SPC

PPAP