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MEASUREDATA COLLECTION PLAN

KPI OPERATIONAL DEFINITIONS DEFECT DEFINITION PERFORMANCE STANDARDSPECIFICATION LIMIT

OPPORTUNITYLSL USL

MOCHIKO SHOES PVT LTD

Repair issue per day /total no of upper pair produced

per day (as expressed in %)

Any day when repairing issue % per day is more 2% would be considered

a defective day

Repair issue % should not be more than 2% N/A 2% 1

WHAT?

HOW?

KPI Data TypeData Items

NeededFormula to be

usedUnit

Plan to collect DataPlan to sample

What Database or

Container will be used to record this

data?

Is this an existing

database or new?

If new, When will the

database be ready for

use?

When is the planned

start date for data

collection?

MOCHIKO SHOES PVT

LTDDiscrete

Total upper (pair)

produced and total upper

(pair) sent for repair

Total upper (pair) sent for repair/Total upper (pair)

produced

Repair issue%

Weekly dashboards

Existing N/AAugust 15th,

2012

Monitor the daily repair

issue %.

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MEASUREEffectiveness & Efficiency

For the purpose of data validation, 150 data points have been verified for the total issues over a time of one month.

Procedure Used:• 150 random samples picked up from 31227 data points. We asked two Quality auditors to re-verify the 150 data points.

• On verification, we found that 2 data points were differently captured in the 150 samples which were re-verified.

Effectiveness % = Number of samples where both measurement were similar * 100Total Number of samples under consideration

= 148 * 100 = 98.666150

Effectiveness at 98.666% with 150 samples is good enough, and we conclude that the

measurement System is adequate.