2015 porfolio

Alexis LockeMarketing Porfolio

BrochuresDV1- 2013

DV1 continued..

1 2

From Optical to Graphical.

AMADA brings the next generation in profile gri ndi ng.

Part qualific

a

t ion is ful ly aut oma t ed due to aut oma t ic ima ge me asur ement with a CCD camera. Part tolerance can be

automatically measured and compensated. The issue of projector based, eye ball inspection variability is eliminated. Ultra fin

e

workpiece can be automatically and repeatably inspected with great effici ency .

With optional articulating robot & stocker, automatic wheel change and workpiece loading, optimal unattended through put is

provided.

This innovation has enabled unmatched productivity in profile gr indi ng. No t sur pr isi ngl y, it has received the award of The Most

Innovative Machine in the grinder division at the prestigious European exhibition Germany AMB2008.

If you use two machines for one worker, our optical profile gr inder GL S- 5P/ 5T r equires manual form measurement and program

correction causing machine idle time. In contrast, DV-1 can perform this task automatically, resulting in shorter lead times. This

achieves improved productivity.

Ultra precision metal press punch

Operation 3

Programmedcorrection

GLS-5P/5T

DV-1

Idle tim e occurs

S horten ed lead tim e!

*Varies according to level of proficiency.

Firs t

m achin e

Operation 1

Grinding

Automatic

S eco n d

m achin e

Operation 1

Grinding

Automatic

Operation 2

Forminspection

Manual

Operation 3


Operation 2

Forminspection

Manual

Operation 4

Re-grinding

Automatic

Operation 4

Re-grinding

Automatic

Firs t

m achin e

Operation 3


Operation 2

Forminspection

Operation 4

Re-grinding

Operation 1

Grinding

Automatic

Operation 3


Operation 2

Forminspection

Operation 4

Re-grinding

Operation 1

Grinding

Automatic

S eco n d

m achin e

Compact, chartless, and fully automatic, 3rd generation profile grinder

Multi-Processing Capability

Comparing Optical Grinding to Graphical Grinding

DV-1 (5 axis control specifica t ions)

DV1 continued…

DV1 continued

DV1 continued…

DV1 continued…

9 10

Machine Specific

a

t ion NC control Specifica t ion

Floor layout DV-1 stand alone specific

a

t ion

Software

DV-1 software (application for PC)Conversational

microsoftware, etc.

Standard

functions

Image teaching playbackWheel data recording

function

Chartless measurementFixture recording

function

Processing simulation displaySimple S command

(7-speed)

Work piece standard

measurementWarm up setting

Processing actual

performance display

Wheel position measurement

(wheel transcription form

measurement)

Automatic work piece form

measurement/correction

processing software

Optional

functions

Rough grinding cycle Taper interpolation

R-forming dress softwareSimple circuler

interpolation

Outside auto programing

software ASSIST DV*4Repeat cycle

Run hour display

function

*4 Not compatible with WAPS WIN.

Specific

a

t ions

Item Unit 5 axis control specif cation 7 axis control specif cation

Projector

Screen size mm 12 inch LCD (CCD view range 0.5 x 0.4)

Magnific

a

t ion Optical magnific

a

t ion x10/ Mo ni tor ma gni fica

t

i on x350

Lighting W Tapering lighting 150

Table

Working surface mm ø115 (Round table)

Distance from the table top to focus point mm 200

Maximum loading weight kg 20 (Work piece+ Fixture+ Chuck)

Linear axis

Travel

Traverse feed (X axis) mm 300

Cross feed (Y axis) mm 250

Vertical feed (Z axis) mm 80

Feedrate

Rapid traverse (G00) mm/min XY: 2000, Z: 500

Linear Interpolation

(G01)mm/min XY: 0.1 – 1000, Z: 500

Jog feed mm/min XY: 2000, Z: 500

Minimun input increment mm 0.0001

Position

detection/

Scale resolution

XY axes µm Full-closed/0.05

Z axis Semi-closed

Rotary axis B

Travel deg 360

Feedrate

Rapid traverse (G00) deg/min 1000

Linear Interpolation

(G01)deg/min 0.1 – 1000

Jog feed deg/min 1000

Minimun input increment deg 0.0001

Position detection/Scale resolution deg Full-closed/±5

Wheel

spindle

Whreel size (outer diameter x width x hole diameter) mm ø65 – 100 x 4 – 6 x ø22.23 ø120 – 180 x 3 – 10 x ø31.75

Spindle Nose mm ø25.4 1/4 Taper

Spindle speed min-1 2000 – 20000 (TC-20) 600 – 6000 (TS-6)

Wheel

head

Reciprocating

axis

Recprocating slide stroke (W axis) mm 0 – 80*1

Drive system Crank Ball screw

Reciprocation speed min-1 30 – 400 (In case of 10st)*2 30 – 200 (In case of 15st)*2

Jog feed mm/min 2000

Minimun input increment mm 0.0001

Position detection Semi-closed

Relief angle

Travel

Radial relief angle

(V axis)deg -1 – 2 (Manual operation) -1 – 15 (NC control)

Axial relief angle

(A axis)deg ±3 (Manual operation) ±8 (NC control)

Rapid traverse (G00) deg/min 72

Jog feed deg/min 72

Minimun input increment deg 0.0001

Position detection Semi-closed

Motor

Wheel spindle kW-P 1.5-4 (TC-20) 1.5-4 (TS-6)

X/Y axes kW 0.75

Z axes kW 0.5

B axis kW 0.05

Reciprocating axis (W axis) kW 1.8 1.0

A axis kW 0.05

V axis kW 0.05

Automatic lubrication W 4

Power capacity kVA 13

Machine size (width x depth x height) mm 1630 x 2370 x 1717

Machine weight kg 4000

*1 Length that can be processed will vary depending on the setting of relief angle.

*2 There is limitation depending on the reciprocation stroke.

Profil

e

gr inder s lineup

DV-1 GLS-5P GLS-5T

Graphical profile gr inder Optical profile gr inder s

Floor layput/Robot Stocker Specific

a

t ion

R830

70

010

00

FL

1717

1630

1230

18

05

56

570

0

Front viewTop view Side view

(Units: mm)

Multi-axis robot stocker specific

a

t ion

Control unit model FANUC Series 180i-MB

Number

of control

axis

5 aixs control specifica t ionTable X, Y, Table vertical Z, reciprocation W

Work piece rotay B

7 axis control specifica t ionTable X, Y, Table vertical Z, reciprocation W

Work piece rotary B, radial relief V, axial relief A

Standard

functions

12' color LCD (touch panel) Manual reference return

PC NC (O/S Windows XP) Memory-type pitch error compensation

CNC screen display function Feedrate override 0 to 200%

Wheel spindle infin

i

tel y var iabl e- speed

drive (inverter control)Tape memory 40m (16kB)

Simple S command (7-speed) Registerable programs 63

Reciprocation 20-speed (servo control) Total tool offset pairs 32

Circuit breaker (30mA) Tool length compensation

Auto power off Rapid speed override

AC100V outlet (2P-1 outlet) Warm up timer (daily timer)

3 manual handles

(5-spindle control specifica t ion:

Common to X axis, Y axis, Z/B axis)

(7-spindle control specifica t ion:

X axis, Y axis, Z/W/B/A/V axis)

Memory card I/O

Handle magnific

a

t ion rat io Of f, x1, x10, x100 Table setup function

Optional

functions

Additional memory

(80, 160, 320, 640, 1280m)Run hour and parts count display

Additional registerable programs

(125, 200, 400)Cycle time stamp function

Additional tool offset pairs (64, 99, 200, 400) Automatic corner override

Weekly timer

I/O interface

LAN connection (additional Ethernet

function/connector for the PC part) *3

*3 Device for LAN connection is added. The network connection for the PC part should be set by customer.

Item Unit Specific

a

t ion Note

Robot

Robot Manufacturer: FANUC

Number of controled axis axis 6

Maximum travel mm 892

Maximum delivery weight kg 5 including robot hand

Machine weight kg 29

Stocker

Maximum number of stocked pallets pcs 12 4 pallet x 3

Maximum number of stocked wheel fla

n

ge pcs 4 4 tools x 1

Maximum work piece size mm ø115 x 90 from pallet top surface Pallet diameter ø80 is available

Maximum wheel size mm ø75 – 85 x 4 to 6

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