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UFT - Automotive Engineering Services Confidentiality The material contained in this document represents proprietary and confidential information pertaining to products, technologies and processes belonging to UnitForce Technologies Consulting Pvt. Ltd. (UFT). All information in this document must be treated in confidence and not discussed with a third party. The names and trademarks used in this document are sole property of the respective owners and are governed by the relevant trademark and copyright laws. No part of this document may be copied, distributed or displayed to a third party without prior written consent of UFT.

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Page 1: Uft   corporate profile

UFT - Automotive Engineering Services

ConfidentialityThe material contained in this document represents proprietary and confidential information pertaining to products, technologies and processes belonging to UnitForce Technologies Consulting Pvt. Ltd. (UFT). All information in this document must be treated in confidence and not discussed with a third party. The names and trademarks used in this document are sole property of the respective owners and are governed by the relevant trademark and copyright laws. No part of this document may be copied, distributed or displayed to a third party without prior written consent of UFT.

Page 2: Uft   corporate profile

About Us

www.uftech.com

Vision To be the global hub for Engineering Services

Services Engineering Services

• Ten plus years in the industry• 350+ engineers worldwide• ISO 9001:2008 certified company • New age Engineering Service Provider• Customer-driven business model• Multi-Engineering Expertise

• Strategic Partner (and not just vendors)• Industry specific solutions and product

development• Engineering Team with experience in

fortune 500 companies• State of the art training labs• Rapid Implementation techniques

Design and Validation of Safety Truck , Global leader in Oil and GasDesign and Engineering Support to over 8 production lines, Automotive OEM based out of IndiaProduct Design and Development of NVH Components, TATA MotorsEnd-to-End product development of Logger Tools, Beeken Techquest

UFT Advantage

Few Practice Highlights

Page 3: Uft   corporate profile

Industries & ServicesUFT provides the complete gamut of Product design and Engineering services to various industries.

Automotive Aerospace Heavy Engineering Oil & Gas

www.uftech.com

UFT(CAD/CAM)

Product Design

Concept Design Detailed Design Digital Mock-up Data Migration Industrial Design Legacy Conversion Reverse Engineering

Manufacturing Engineering

Tool Design (Plastic, Sheetmetal & diecasting)

Jigs and Fixture Design NC Programming, Pre & Post

Processing Manufacturing detailed

drawings

Engineering Support

Engineering change management

Technical Publication & Documentation

CAD & Design Integration

Product Engineering

Validation of concept and detailed design under functional and operational loads

F&DT analysis Regulatory / OEM specific

requirements Optimization

Page 4: Uft   corporate profile

Automotive Sub System and Software Tools

Our Technical experts are well versed with the following tools

BIW Closures Interiors Exteriors Seating Chassis Powertrain

Value Engineering

Detail Design

Concept DesignStyling Reverse

EngineeringManufacturing Engineering CAD Support

Crash Occupant Safety NVH Durability CFD FE ModellingNon Linear

Optimization

CAD Catia UG NX Solidworks Pro-E IDEAS Solid Edge Autocad Inventor

CAE Ansys Hypermesh

PLM ARAS TeamCenter ENOVIA WindChill

Tech -Pub Corel Draw Adobe Frame maker

www.uftech.com

Page 5: Uft   corporate profile

Key CustomersFew of our customer list includes

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Page 6: Uft   corporate profile

Case Studies

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Page 7: Uft   corporate profile

MUV SideWall

Case Study: 1

Domain Automotive

Customer Leading OEM in India

Scope of Work

Side Wall Modification, Formation of TPL according to assembly sequence and DMU (DATA MANGAMENT UNIT) of Top Assembly

Input Scan Data, Drawings, Existing Assembly, TPL (Total Part List)

Tools used Catia V5 R17

Output 3D Product Data & Manufacturing Drawings

Project Hours 1400 hrs

Car 3D Math Data

Hood Insulator Inner Dash

www.uftech.com

Page 8: Uft   corporate profile

NVH Components

Case Study: 2

Domain Automotive

Customer Leading OEM in India

Scope of Work

Product Design and Development of NVH Components

Input Car 3D Math Data with relevant components

Tools used Catia V5 R16

Output 3D Product Data and Manufacturing Drawing

Project Hours 1500 hrs

Critical Parameters

Generation of Class A Surface with an accuracy of 0.10mm

Car 3D Math Data

Hood Insulator Inner Dash Outer Dash

Wheel Arch RHWheel Arch (LH & RH)

Carpet

Input

Output

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Page 9: Uft   corporate profile

Testing Fixture

Case Study: 3

Domain Automotive

Customer Leading OEM in US

Scope of Work Design of Door Lock/Latch Testing Fixture

Input Math Data of Door

Tools used Solid Works

Output 3D Product Data and Manufacturing Drawing of Testing Fixture, BOM

Project Hours 4500 hrs (similar projects with same hours)

Critical Parameters

•Access to Components•Air cylinders to include quick disconnect type fittings•Operating Temperature range -40°C to +90°C

www.uftech.com

Page 10: Uft   corporate profile

Checking Fixture

Case Study: 4

Domain Automotive

Customer Leading Exhaust System Supplier in India

Scope of Work

Design of Checking Fixture for Exhaust System after welding

Input 2D Cad data of Exhaust System product design

Tools used Pro E, AutoCad

Output 3D Product Data and Manufacturing Drawing

Project Hours

2000 hrs (similar projects with same hours)

Output

Component 0L040

Component loadedin Checking Fixture

Checking Fixture

Component 0L100

Component 260-00-R0

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Component loadedin Checking Fixture

Checking Fixture

Component loadedin Checking Fixture

Checking Fixture

Page 11: Uft   corporate profile

Welding Fixture

Case Study: 5

Domain Automotive

Customer Leading Exhaust System Supplier in India

Scope of Work Design of Welding Fixture for Exhaust System

Input Product design in 2D (Exhaust System) and Components

Tools used Pro E, AutoCad

Output 3D Product Data of Welding Fixture and 2D Manufacturing Drawing

Project Hours 2000 hrs (similar projects with same hours)

Critical Parameters

• Quick change of components for welding process

• Fixture is rotating 365° with overlap of 5°

• Weld gun is stationary

Component - 040

Component loadedin Welding Fixture

Welding Fixture

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Component - 060

Component loadedin Welding Fixture

Welding Fixture

Component – 260-MCI

Component loadedin Welding Fixture

Welding Fixture

Component - 060

Component loadedin Welding Fixture

Welding Fixture

Page 12: Uft   corporate profile

Fixture Design

Case Study: 6

Domain Automotive

Customer Leading OEM in India

Scope of Work

Design and Detailing of Welding Fixture for BIW Panel

Input Locator Map (Clamping Plan), Weld Point details, Panel Data (Model file, Parts list, Panel thickness details) and Standard components

Tools used Catia V5 R17

Output 3D Model of Welding Fixture

Project Hours 1500 hrs (similar projects with same hours)

Old Design New Design

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Page 13: Uft   corporate profile

Tool Design

Case Study: 7

Domain Automotive

Customer Leading OEM in India

Scope of Work

3D Modelling and Detailing of Form and Draw diesStage of Dies, Method Plan and Calculation

Input Design standards as per clients requirementsMISUMI standards for standard parts

Tools used AutoCad, Catia V5

Output 2D & 3D Model and Detailing of Form and Draw dies

Project Hours 2800 hrs (similar projects with same hours)

Roof Assembly Components

Forming Tool

Trim & Pierce Tool

Re-StrikingTool

www.uftech.com

Page 14: Uft   corporate profile

Mould Design

Case Study: 8

Domain Automotive

Customer Leading OEM in India

Scope of Work

3D Injection Mould Tool DesignStage of Mould and Method Plan

Input Design standards as per clients requirements

Tools used Catia V5

Output 3D Design data and Manufacturing Drawings

Project Hours

1100 hrs each (similar projects with same hours)

Assembled View

Exploded View

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Page 15: Uft   corporate profile

Reverse Engineering

Case Study: 9

Domain Automotive

Customer Leading OEM in India

Scope of Work

Scanning and Class A Surface Development

Input Physical part

Tools used ALIAS, Catia V5 R16

Output 3D Model

Project Hours

1100 hrs each (similar projects with same hours)

Critical Parameters

•Accuracy 0.05mm

Input Output

Step 1. White Spraying of Component

Step 2. Fixture to hold the Component during scan

Step 3. Placing Locator Stickers

Step 4. Scanning the component

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Page 16: Uft   corporate profile

Instrument Panel

Case Study: 10

Domain Automotive

Customer Leading OEM in US

Scope of Work

Meshing of Instrument Panel

Input IGES data

Tools used Hypermesh

Output Hypermesh data

Project Hours 2000 hrs (similar projects with same hours)

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Page 17: Uft   corporate profile

Centre Console

Case Study: 11

Domain Automotive

Customer Leading OEM in US

Scope of Work

Meshing of Centre Console

Input IGES data

Tools used Hypermesh

Output Hypermesh data

Project Hours 1400 hrs (similar projects with same hours)

www.uftech.com

Page 18: Uft   corporate profile

Slider Assembly

Case Study: 12

Domain Automotive

Customer Leading OEM in India

Scope of Work

Analysis of Slider Assembly

Input Boundary Condition and Material Property

Tools used Hypermesh, Nastran

Output Analysis Report and Design solutions

Project Hours

1000 hrs (similar projects with same hours)

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Page 19: Uft   corporate profile

Fill Valve

Case Study: 13

Domain Automotive

Customer

Scope of Work

Analysis of Fill Valve

Input IGES Models and Material Property

Tools used Ansys

Output Analysis Report

Project Hours 1200 hrs (similar projects with same hours)

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Page 20: Uft   corporate profile

Door Lock

Case Study: 14

Domain Automotive

Customer Leading OEM in US

Scope of Work

Design of Door Lock / Latch Test Fixture

Input Math Data of Door

Tools used Solid Works

Output 3D Product Data of Testing Fixture & Manufacturing Drawings, BOM

Project Hours 2000 hrs (similar projects with same hours)

Critical Parameters

Air Cylinders to include quick disconnect type fittings that accommodate ¼” air lineOperating temperature range:  -40°C to +90°C, including 95% RH.

www.uftech.com

Page 21: Uft   corporate profile

Thank You!

www.uftech.com