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Innovate with Grace

TURBOCAM - Innovate with Grace

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Innovate with Grace

Innovate with Grace

Our Mission StatementTURBOCAM exists as a business for the purpose of honoring God, creating wealth for its employees & supporting Christian service to God and people.

TURBOCAM seeks to accomplish this purpose by achieving excellence in the manufacturing of turbomachinery parts by five-axis machining and related technologies & satisfying the needs of our customers for quality, price, delivery & service

As we interact with our customers, suppliers & employees we hold ourselves accountable to God’s law as expressed in the Bible. We are committed to integrity in our business & personal relationships

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Our Locations

TURBOCAM U.S.A.Barrington & Dover, NH USACharleston S.C. USA

TURBOCAM EuropeFareham, Hampshire ENGLAND

TURBOCAM NetherlandsReeuwijk NETHERLANDS

TURBOCAM IndiaGoa INDIA

TURBOCAM TaiwanTaipei TAIWAN

TURBOCAM JapanNagoya JAPAN

TURBOCAM RomaniaROMANIA

TURBOCAM S. AfricaDurbin SOUTH AFRICA

CAMpleteWaterloo CANADA

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TURBOCAM U.S.A.DIVISION EST MARKET EMPHASIS LOCATION EMPLOYEES SQ FT

TURBOCAM Industrials(TI)

1985 Barrington,NH

113 65,000

TURBOCAM Automated Production Systems(TAPS)

2000 Barrington,NH

75 38,000

TURBOCAM Aerospace(T-Aero)

2005 Dover,NH

17 36,600

Barrington, NH Dover, NH

AutomotiveTurbocharger Impellers &

Nozzle Rings

Industrial Turbomachinery(Oil, Gas, Energy, HVAC, Military, Medical, etc.)

Aerospace (IBRs, stators, rotors, &

turbine, compressor, & fuel pump impellers)

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TURBOCAM U.S.A. OverviewCNC Milling Machines

Division

Small 5-axis

(up to Ø10")

Medium 5-axis

(up to Ø18")

Large 5-axis

(up to Ø26")

Larger 5-axis

(up to Ø32")

Largest 5-axis

(up to Ø45")

Industrial 6 6 7 2 1

Automotive 45 --- --- --- ---

Aero 1 2 --- --- ---

TURBOCAM U.S.A. currently has over 60 five-axis milling centers (by 8 leading machine manufacturers in nearly 20 unique makes & models) and can mill parts from under Ø5mm (0.2”) to over Ø1,100mm (45”):

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TURBOCAM U.S.A. OverviewCNC Lathe Centers

DivisionSmall

(up to Ø10")Medium

(up to Ø18")Large

(up to Ø26")Largest

(up to Ø42")

Industrial 2 2 3 2

Automotive 12 --- --- ---

Aero 1 2 --- ---

TURBOCAM U.S.A. currently has over 20 CNC turning centers that can machine parts from under Ø5mm (0.2”) to over Ø1,050mm (42”):

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TURBOCAM U.S.A. Overview

Additional Facilities & Services

Non-Destructive Testing (NDT) in Barrington, NH via Wet Magnetic Particle and Fluorescent Penetrant Inspection on parts up to 760mm (30”).

Electro-Chemical Machining (ECM) is being developed for production of nozzles and blades. This capability will be especially valuable in cutting high temperature alloys.

Numerically-controlled dynamic balancing on impellers and blisks has been developed. Hundreds of impellers have been balanced with very accurate corrective metal removal.

3-axis and 4-axis machines.

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TURBOCAM U.S.A. Overview

Additional Facilities & ServicesA high-speed spin test facility spins small dia. parts to 85,500 rpm with excellent stability and record retention.

V-tooth coupling machining and precision honing services.

Prototype and production shot peen of parts up to Ø12”

State-of-the-art quality and inspection facilities including nearly a dozen CMMs.

• Camax Camand (on SGI workstations)• SmartCAM Production Turning• EdgeCAM turning • CAMplete True Path• AutoCAD

•ProE•MAX-5•MasterCAM•MAX-SI

Numerous CAD/CAM systems including:

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TURBOCAM Europe Ltd. Fareham, Hampshire, England

Privately Owned Subsidiary Company

Established 1991

Number of Employees: 28

Sales: $6 million (2007)

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TURBOCAM India Pvt. Ltd. Margao, Goa, India

Privately Owned Subsidiary Company

Established 1989

Number of Employees: 60

Sales: $4 million (2007)

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TURBOCAM TaiwanTaipei, Taiwan

Joint Venture

Established 2000

Number of Employees: 1

Sales: $500K (2007)

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TURBOCAM International Overview

DivisionSmall Lathes (up to Ø12")

Large Lathes (up to Ø26")

Small 5-axis (up to Ø12")

Large 5-axis (up to Ø26")

TURBOCAM Europe Ltd.

3 3 10 3

TURBOCAM India Pvt. Ltd.

4 1 7 3

TURBOCAM Taiwan

--- --- --- ---

Machining Centers

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International Quality Certifications

TURBOCAM Inc.Certified to ISO 9001:2000Certified to AS9100:2004 Rev B

TURBOCAM Europe Ltd.Certified to ISO 9001:2000 Certified to SBAC TS157

TURBOCAM India Pvt. Ltd.Certified to ISO 9001:2000

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TURBOCAM Software DivisionWaterloo, Canada (Joint venture; 4 employees)

Proprietary CAM tools

Our custom CAM software is now regularly used for precise virtual simulation of our multi-axis machines and tool paths.

A well balanced mix of commercially available CAD/CAM software combined with additional advances in our in-house proprietary software development ensures our industry leadership in5-axis programming and manufacturing technology.

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Additional Locations:

Manufacturing Locations:

TURBOCAM Netherlands *Established in 1999

TURBOCAM Japan *Established in 2005

Sales Offices:

TURBOCAM Romania *Established in 2007

TURBOCAM South Africa *Established in 2008

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Our Business Sectors

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Compressed AirAxial & centrifugal impellers for pumps & air compressors

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Process GasGas/process compressors, expanders & turbines

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Power GenerationFor land-based power generation, microturbines &

automotive applications

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HVACImpellers and impeller assemblies for heating, ventilation, and air

conditioning applications

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TurbochargersFor automotive, marine & land-based diesel engines

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MarinePropellers for boats & landing craft Impellers for marine turbochargers Blades

for steam turbines

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Pumps

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Automotive

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Military

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Aerospace - RocketryPump impellers that keep the space station habitable

Rocket turbo pumps that take payloads into space

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Aerospace – Jet AircraftShrouded and unshrouded blisks for military, regional, commercial, and passenger jet aircraftAir turbines and fuel pump impellers

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Aerospace – Jet Aircraft (continued)

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TURBOCAM takes flight!

F120 engine on F-35 JSFRS-68 Delta IV/EELV booster engineHigh Speed Civil Transport engineSpace Shuttle Main Engine LOX pumpGE-90 engine on B-777Airborne Laser turbo pumpsCF34-8C engine on CRJ700 B-737, B-747, B-777, C-17, A-319, A-320, A-340 fuel pumpsF-22 engineJ-69 engineC20B helicopter engineAPS5000, APS1000

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What sets TURBOCAM apart?

5-axis software

5-axis machining

5-axis machinemaintenance & customization

World Headquarters: 288 Route 125 • Barrington, NH • 03825 • USA

Fax: +1 (603) 905-0201 Email: [email protected] Web: www.turbocam.com

Phone: 1 (603) 905-0200, 1 (800) 791-0133 (toll free)

Innovate with Grace