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Implementing manufacturing management and EMI systems requires a total system approach which combines the technology with the development of the organization’s people skills. It is common in successful implementations for the effort to be divided between one part technical and system issues and two parts organization and people issues.The most effective methods rely on the established standards such as the Deming PDCA cycle – Plan, Do, Check, Act. The presenter will use the variant of Discover, Align, Enable and Sustain to illustrate a means of success as follows:• Discover - Understand the scope and measures for success.• Align - Develop a mandate for change and design systems that align with that mandate and resonate with people • Enable - Deploy systems in a way that people understand how they fit into their management systems and drive accountability for realizing improvement• Sustain - Deploy processes that consistently assess and reinforce the system for management thereby insuring the value of the tools are realized over time.This systematic approach develops a System for Management that seamlessly aligns technology, people and processes and uses EMI to transform the company into a high-performance, knowledge-driven organization. View recording at http://marketing.nwasoft.com/acton/form/1578/0013:d-0004/0/index.htm
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We are….
…an evolution of InSource
Solutions.
1. Seek first to understand your
business.
2. Leverage current investments in
technology/continuous
improvement.
3. Align your people with sound
process so that you can take
advantage of your investment.
People
“We believe…”
…that companies spend significant
capital to implement technology on
the plant floor and seldom realize
the full potential.
…that companies regularly
complete process improvement
initiatives and are unable to sustain
the initial results.
“Research…”
…shows that companies spend
$50B to $80B dollars on failed IT
projects annually.
One of the top reasons in several
studies is the failure to achieve the
expected business value
Why?
5
Why?
• Basic Project Management…… – Define – Design – Develop – Test – Go Live
• Go Live….. It’s just another milestone in the project….it’s not the end
6
1
2
As a “poor” result…..
Status Quo
Routine Management
Improvement Management
8
Plan-Do-Check-Act Improve performance through
waste reduction
• The deployment of strategy to the operational level through the Strategic Action Plan
• Focuses on achievement of discontinuous improvements against Company KPIs
Standardize-Do-Check-Act Assure consistency in meeting
stakeholder requirements
• The maintenance and incremental improvement of day-to-day results
• Assures good results through process capability • Involves all associates
S D C A P D C A
9
What?
Technology
1
Improvement Management vs. Routine Management
Results…..with the right balance
2
3
World Class
We believe that
technology alone is insufficient to realize lasting change.
Processes and tools are necessary to insure that data is made visible and then transformed into actionable information. Actionable information is needed to set and meet performance objectives. Closed loop processes for insuring that actions are created and completed need to be developed to meet performance objectives. People, Process and Technology need to be properly aligned.
System for Management (SfM)
Results for Stakeholders
Impr
ovem
ent
Man
agem
ent
Rou
tine
M
anag
emen
t
S D C
A
Incremental Improvement
Stable Results
P D C
A
Quantum Leap Improvement
Critical Process Standardization
TAP Opportunities
KPIs for Routines
KPIs for Improvement
Benchmarks
Execution to Standards
Training to Standards
Failure Analysis
Standard Audits
Annual Action Plan Improvement Methods:
Strategic Projects Process Improvement Teams Product Improvement Teams
Strategic Plan
Business Conditions
Execution to Plan
Plan Reviews
Chronic Problems & Major Opportunities
SfM Components
Methodology
14
Operational Standardization
Metrics Development
KPIs
Training to Standards
Execution to Standards
QUALITY PRODUCTS
Audit of Standards
Corrective Action Processes
RCA Triggers
The Right Focus
15
Sustain
Implementing a system of
processes, training vehicles, audits
and advocacy creates a sustainable
and transferable program for the
continued optimization of your
manufacturing operation.
A transformation occurs.
The workforce
Your workforce must be motivated
to take charge of its own
performance environment by
contributing and maintaining their
practices.
• Catalyst
• Advocate
• Facilitator
• Advisor
Process
Engaged
Your people need to be engaged in the
transformation of their company into a
high-performance, knowledge-driven
organization.
You must work with your client to
provide a dynamic, sustainable system
for management that engages every
worker to take part in Knowledge
Ownership.
People
Process
Focus your people on the Critical
Processes then standardize, train, and
audit what makes a difference.
Reducing Variability is achieved by
detecting when it occurs and involving
those who know the process to
eliminate the Root Cause; they then
own the result so it won’t come back.
And performance only changes when
you link it to actions at the plant floor
through the management team.
Accountability is what closes the loop.
Process
Empowered
From operators to management,
your people need to own the
processes and their performance
results.
Your employees will know how to
take action, and then drive
performance improvement,
continuously.
Process
Bottom Line
Break the cycle of limited results
• Increase the return • Sustain results Effectively engage all capable resources • From executive management through line operators Provide a definition of success for all levels of the organization Have systems for management that sustain these through: • Accountability
• Standards
• Documented processes
Today
We believe The solutions to
manufacturing optimization exist
today within your organization.
We believe in people and in the
belief of management that by
properly deploying technology and
empowering people,
manufacturing environments can
be run more efficiently to increase
profitability and quality.
Ready