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Emerson Proprietary Reliable Instrumentation on Remote Compressor Stations Steffen Terreblanche National Wireless Specialist Rosemount

Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

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Steffen Terreblanche delivered the presentation at 2014 Gas Compressor Stations Conference. The Gas Compressor Stations Conference is the only conference specifically dedicated to the design, build and maintenance of gas compressor stations. For more information about the event, please visit: http://www.informa.com.au/gascompressors14

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Page 1: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Emerson Proprietary

Reliable Instrumentation on Remote Compressor StationsSteffen Terreblanche

National Wireless Specialist

Rosemount

Page 2: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Your plant, a high performance machine!

Page 3: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Consisting of various components

Infrastructure E.G. Piping, cable trays, cables etc

Page 4: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

The driving force

Your control system. PLC, RTU or DCS

Page 5: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

What contacts your process??

What regulates your process? What influences your control strategy?

Page 6: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Accuracy and reliability!But how can we make it better?

• Less trips to the field

• High accuracy 10 year stability

• Smart instrument diagnostics

• Onboard meter verification

• Power advisory diagnostics

Page 7: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Tire Integrity is Critical to Automobile Operation

Reliability Safety Performance

Page 8: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Verifying Tire Integrity

Routine manual

inspections

Automated

warning

Automated

warning with

diagnostics

Complete health

visibility

HIGH

LOW

TechnologyHuman Effort

Page 9: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

The Same Evolution is Happening in Process Industries

Routine Manual

inspections

Automated

process loops

Automated

process loops

with diagnostics

HIGH

LOW

TechnologyHuman Effort

What’s Next?

Complete health

visibility

Pressure

relief valve

open

Page 10: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

The next generation

of instrumentation

will deliver

high-value,

Business Critical

information…

Today’s Business Challenges

Page 11: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

INFO

RM

ATI

ON

CO

STWhat Has Prevented

Pervasive Sensing Historically?

INFORMATION BENEFIT

HIGH

LOW

• Cost and difficulty

of deployment

• Technology complexity

• Previously

immeasurable

• Data access and

interpretation

• Resource priorities

Non-

Process

Safety

Reliability

Energy

Process

Control

Safety

Systems

Page 12: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

INFO

RM

ATI

ON

CO

ST

INFORMATION BENEFIT

HIGH

LOW

Why Now?

• Innovative sensors

• Wireless

communications

• Power technology

• Advanced analytic

capabilities

• Embedded expertise

• Mobile & location

technologies

Non-

Process

Safety

Reliability

Energy

Process

Control

Safety

Systems

Page 13: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Achieving Actionable Information Through Pervasive Sensing

“Business Critical”

Site

SafetyReliability Energy

Efficiency

… …

“Process Critical”

Process

ControlProcess

Safety

ACTIONABLE INFORMATIONAutomated AlgorithmsSensor Awareness

STRATEGIC INTERPRETATION

Page 14: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

The Value of Business Critical Sensing is Already Being Recognized

Next generation process plant is currently deploying wireless infrastructure to grow measurements by 60% for business critical applications

Process Critical: 20,000 process control instruments

8,000

Energy Costs

2,000

PersonnelSafety

2,000

Reliability

Page 15: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations

Wireless instruments enable monitoring of essential assets

Page 16: Steffen Terreblanche - Emerson Process Management - The role of reliable instrumentation on remote compressor stations