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Equipment Calibration (Guessing is NOT a Strategy) Our Equipment. Your Success. www.QSpray.com Andrew Greess NPMA SW Conference Albuquerque, NM January 2011

Spray equipment calibration pest & weed

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Calibration of pest & weed control sprayers and equipment is critical to safety and proper results. Detailed procedures for calibrating all types of sprayers and equipment is described in detail.

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Page 1: Spray equipment calibration pest & weed

Equipment Calibration

(Guessing is NOT a Strategy)

Our Equipment. Your Success.www.QSpray.com

Andrew GreessNPMA SW Conference

Albuquerque, NM

January 2011

Page 2: Spray equipment calibration pest & weed

Before We Start:

- Share experiences

- Ask Questions

Our Equipment. Your Success.www.QSpray.com

Page 3: Spray equipment calibration pest & weed

Calibration Outline:

- Equipment to be Calibrated

- Why Calibrate?

- Calibration Caveats

- Factors affecting Calibration

- Tools Required

- ExamplesOur Equipment. Your Success.

www.QSpray.com

Page 4: Spray equipment calibration pest & weed

Calibration Examples:- Per Minute Application

Power Sprayer Pest Control

B&G/Backpack Pest Control

Fogger/Actisol Pest Control

Dusters Pest Control

Page 5: Spray equipment calibration pest & weed

Calibration Examples:- Per Minute Application

Power Sprayer Pest Control

B&G/Backpack Pest Control

Fogger/Actisol Pest Control

Dusters Pest Control

- Per Acre Application

Granulators Pest Control

Power Sprayer Weed Control

Boom Sprayer Weed Control

Backpack Weed Control

Page 6: Spray equipment calibration pest & weed

Why Calibrate?

Our Equipment. Your Success.www.QSpray.com

Page 7: Spray equipment calibration pest & weed

Why Calibrate?

Our Equipment. Your Success.www.QSpray.com

- Control Chemical Costs

Page 8: Spray equipment calibration pest & weed

Why Calibrate?

Our Equipment. Your Success.www.QSpray.com

- Control Chemical Costs

- Proper Results

Page 9: Spray equipment calibration pest & weed

Why Calibrate?

Our Equipment. Your Success.www.QSpray.com

- Control Chemical Costs

- Proper Results

- Safety Risks

Page 10: Spray equipment calibration pest & weed

Why Calibrate?

Our Equipment. Your Success.www.QSpray.com

- Control Chemical Costs

- Proper Results

- Safety Risks

- Liability Risks

Page 11: Spray equipment calibration pest & weed

Why Calibrate?

Our Equipment. Your Success.www.QSpray.com

- Control Chemical Costs

- Proper Results

- Safety Risks

- Liability Risks

- Label/Regulatory Compliance

Page 12: Spray equipment calibration pest & weed

Calibration Caveats:

Our Equipment. Your Success.www.QSpray.com

- Your calibration if valid only for a specific piece of

equipment, settings & conditions.

Page 13: Spray equipment calibration pest & weed

Calibration Caveats:

Our Equipment. Your Success.www.QSpray.com

- Your calibration if valid only for a specific piece of

equipment, settings & conditions.

- If settings or conditions change, RECALIBRATE!

Page 14: Spray equipment calibration pest & weed

Calibration Caveats:

Our Equipment. Your Success.www.QSpray.com

- Your calibration if valid only for a specific piece of

equipment, settings & conditions.

- If settings or conditions change, RECALIBRATE!

- Just because you calibrated 6 months ago, doesn’t

mean you know what is going on today.

Page 15: Spray equipment calibration pest & weed

Calibration Caveats:

Our Equipment. Your Success.www.QSpray.com

- Your calibration if valid only for a specific piece of

equipment, settings & conditions.

- If settings or conditions change, RECALIBRATE!

- Just because you calibrated 6 months ago, doesn’t

mean you know what is going on today.

- If your mix rate or application techniques are off,

calibration doesn’t matter.

Page 16: Spray equipment calibration pest & weed

Factors Affecting Calibration:

Our Equipment. Your Success.www.QSpray.com

- Engine Speed

Page 17: Spray equipment calibration pest & weed

Factors Affecting Calibration:

Our Equipment. Your Success.www.QSpray.com

- Engine Speed

- Pump Settings/Pressure

Page 18: Spray equipment calibration pest & weed

Factors Affecting Calibration:

Our Equipment. Your Success.www.QSpray.com

- Engine Speed

- Pump Settings/Pressure

- Equipment Age & Wear

Page 19: Spray equipment calibration pest & weed

Factors Affecting Calibration:

Our Equipment. Your Success.www.QSpray.com

- Engine Speed

- Pump Settings/Pressure

- Equipment Age & Wear

- Hoses & Fittings

Page 20: Spray equipment calibration pest & weed

Factors Affecting Calibration:

Our Equipment. Your Success.www.QSpray.com

- Engine Speed

- Pump Settings/Pressure

- Equipment Age & Wear

- Hoses & Fittings

- Spray Tips

Page 21: Spray equipment calibration pest & weed

Factors Affecting Calibration:

Our Equipment. Your Success.www.QSpray.com

- Engine Speed

- Pump Settings/Pressure

- Equipment Age & Wear

- Hoses & Fittings

- Spray Tips

- Equipment Settings, e.g., Agitation

Page 22: Spray equipment calibration pest & weed

Factors Affecting Calibration:

Our Equipment. Your Success.www.QSpray.com

- Engine Speed

- Pump Settings/Pressure

- Equipment Age & Wear

- Hoses & Fittings

- Spray Tips

- Equipment Settings, e.g., Agitation

If anything changes,

RECALIBRATE!

Page 23: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

Page 24: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

- The Equipment being calibrated

Page 25: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

- The Equipment being calibrated

- Appropriate work place (not in client’s driveway)

X

Page 26: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

- The Equipment being calibrated

- Appropriate work place (not in client’s driveway)

- Measuring Device – with appropriate calibration

Page 27: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

- The Equipment being calibrated

- Appropriate work place (not in client’s driveway)

- Measuring Device – with appropriate calibration

- Receptacle (to catch water/material)

Page 28: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

- The Equipment being calibrated

- Appropriate work place (not in client’s driveway)

- Measuring Device – with appropriate calibration

- Receptacle (to catch water/material)

- Water Source

Page 29: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

- The Equipment being calibrated

- Appropriate work place (not in client’s driveway)

- Measuring Device – with appropriate calibration

- Receptacle (to catch water/material)

- Water Source

- Stop Watch (second hand)

Page 30: Spray equipment calibration pest & weed

Tools You Need for Calibration:

Our Equipment. Your Success.www.QSpray.com

- The Equipment being calibrated

- Appropriate work place (not in client’s driveway)

- Measuring Device – with appropriate calibration

- Receptacle (to catch water/material)

- Water Source

- Stop Watch (second hand)

- Paper, Pencil, Calculator

Page 31: Spray equipment calibration pest & weed

Calibration Examples:

Page 32: Spray equipment calibration pest & weed

Calibration Examples:- Per Minute Application

Power Sprayer Pest Control

B&G/Backpack Pest Control

Fogger/Actisol Pest Control

Dusters Pest Control

- Per Acre Application

Granulators Pest Control

Power Sprayer Weed Control

Boom Sprayer Weed Control

Backpack Weed Control

Page 33: Spray equipment calibration pest & weed

Our Equipment. Your Success.www.QSpray.com

Math

Ahead

Page 34: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

Our Equipment. Your Success.www.QSpray.com

Page 35: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

- Easier with 2 people

Our Equipment. Your Success.www.QSpray.com

Page 36: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

- Easier with 2 people

- Fill spray tank with clean water

Our Equipment. Your Success.www.QSpray.com

Page 37: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

- Easier with 2 people

- Fill spray tank with clean water

- Find the right size catch bucket

Our Equipment. Your Success.www.QSpray.com

Page 38: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

- Easier with 2 people

- Fill spray tank with clean water

- Find the right size catch bucket

- Set the sprayer EXACTLY (speed, gun, tip, etc.)

Our Equipment. Your Success.www.QSpray.com

Page 39: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

- Easier with 2 people

- Fill spray tank with clean water

- Find the right size catch bucket

- Set the sprayer EXACTLY (speed, gun, tip, etc.)

- Fill a bucket for exactly 1 minute

Our Equipment. Your Success.www.QSpray.com

Page 40: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

- Easier with 2 people

- Fill spray tank with clean water

- Find the right size catch bucket

- Set the sprayer EXACTLY (speed, gun, tip, etc.)

- Fill a bucket for exactly 1 minute

- Measure the water

Our Equipment. Your Success.www.QSpray.com

Page 41: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Minute (GPM)

- Easier with 2 people

- Fill spray tank with clean water

- Find the right size catch bucket

- Set the sprayer EXACTLY (speed, gun, tip, etc.)

- Fill a bucket for exactly 1 minute

- Measure the water

- Repeat & confirm

Our Equipment. Your Success.www.QSpray.com

Page 42: Spray equipment calibration pest & weed

Calibration Examples:Manual Sprayer (B&G, Backpack) – Determine GPM

Our Equipment. Your Success.www.QSpray.com

Page 43: Spray equipment calibration pest & weed

Calibration Examples:Manual Sprayer (B&G, Backpack) – Determine GPM

- Fill tank with water

- Find the right size catch bucket

- Pump & spray EXACTLY how you will be using the sprayer

- Fill a bucket for exactly 1 minute

- Measure the water

- Repeat & confirm

Our Equipment. Your Success.www.QSpray.com

Page 44: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Determine GPM

Our Equipment. Your Success.www.QSpray.com

Page 45: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Determine GPM

Our Equipment. Your Success.www.QSpray.com

2 Methods:

- Measure the liquid

- Weigh the liquid

Page 46: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Determine GPM

2 Methods:

- Measure the liquid

- Weigh the liquid

- Don’t recommend

using water

Page 47: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Measure the Liquid

- Start with an empty tank

- Measure a precise amount of liquid

- Put the liquid in the tank

Our Equipment. Your Success.www.QSpray.com

Page 48: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Measure the Liquid

- Start with an empty tank

- Measure a precise amount of liquid

- Put the liquid in the tank

- Set the unit EXACTLY (speed, gun, tip, etc.)

- Operate sprayer for exactly 1 minute

Our Equipment. Your Success.www.QSpray.com

Page 49: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Measure the Liquid

- Start with an empty tank

- Measure a precise amount of liquid

- Put the liquid in the tank

- Set the unit EXACTLY (speed, gun, tip, etc.)

- Operate sprayer for exactly 1 minute

- Pour remaining liquid into measuring device

- Calculate liquid used

- Repeat & confirm

Page 50: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Weigh the Liquid

- Start with an empty tank

- Weigh the empty unit

Our Equipment. Your Success.www.QSpray.com

Page 51: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Weigh the Liquid

- Start with an empty tank

- Weigh the empty unit

- Weigh a precise amount of liquid, e.g., 16 oz.

- Put the liquid in the tank

Our Equipment. Your Success.www.QSpray.com

Page 52: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Weigh the Liquid

- Start with an empty tank

- Weigh the empty unit

- Weigh a precise amount of liquid, e.g., 16 oz.

- Put the liquid in the tank

- Set the unit EXACTLY (speed, gun, tip, etc.)

- Operate sprayer for exactly 1 minute

Our Equipment. Your Success.www.QSpray.com

Page 53: Spray equipment calibration pest & weed

Calibration Examples:Foggers/Actisol Sprayers – Weigh the Liquid

- Start with an empty tank

- Weigh the empty unit

- Weigh a precise amount of liquid, e.g., 16 oz.

- Put the liquid in the tank

- Set the unit EXACTLY (speed, gun, tip, etc.)

- Operate sprayer for exactly 1 minute

- Weigh the unit

- Calculate liquid used

- Repeat & confirm Our Equipment. Your Success.www.QSpray.com

Page 54: Spray equipment calibration pest & weed

Calibration Examples:Electric Dusters – Determine Pounds per Minute

Our Equipment. Your Success.www.QSpray.com

Page 55: Spray equipment calibration pest & weed

Calibration Examples:Electric Dusters – Determine Pounds per Minute

Our Equipment. Your Success.www.QSpray.com

Same as Foggers

- Weigh empty unit

- Weigh dust

- Use unit for exact time period

- Re-weigh unit to determine usage

Page 56: Spray equipment calibration pest & weed

Calibration Examples:Granulators – Determine Pounds per Acre

Our Equipment. Your Success.www.QSpray.com

Page 57: Spray equipment calibration pest & weed

Calibration Examples:Granulators – Determine Pounds per Acre

1. I do not believe you can get an accurate calibration while

walking around a home applying granules

Our Equipment. Your Success.www.QSpray.com

Page 58: Spray equipment calibration pest & weed

Calibration Examples:Granulators – Determine Pounds per Acre

1. I do not believe you can get an accurate calibration while

walking around a home applying granules

2. Do not recommend relying on unit specs (speed, granule

size, unit wear)

Our Equipment. Your Success.www.QSpray.com

Page 59: Spray equipment calibration pest & weed

Calibration Examples:Granulators – Determine Pounds per Acre

1. I do not believe you can get an accurate calibration while

walking around a home applying granules

2. Do not recommend relying on unit specs (speed, granule

size, unit wear)

3. Determine square footage then put down the correct

amount of granules

Our Equipment. Your Success.www.QSpray.com

Page 60: Spray equipment calibration pest & weed

Calibration Examples:Granulators – Determine Pounds per Acre

- Weigh the granulator when empty

- Fill the granulator

- Weigh the full granulator

- Subtract the weight of the granulator to get the weight of

granules the device can hold

Our Equipment. Your Success.www.QSpray.com

Page 61: Spray equipment calibration pest & weed

Calibration Examples:Granulators – Determine Pounds per Acre

- At the Property,

determine the square footage to be treated

- E.G., 50’ x 50’ Home (50+50+50+50=200’ perimeter)

- 200’ perimeter x 10’ wide band = 2000 square feet

- Talstar Granules, 3 lbs/1000 sq ft (read label)

- Need to apply 6 lbs around this houseOur Equipment. Your Success.

www.QSpray.com

Page 62: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Acre (GPA)

Our Equipment. Your Success.www.QSpray.com

Page 63: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Acre (GPA)

- Fill tank with water (e.g., exactly 50 gallons)

- Find a suitable test area (asphalt or concrete)

- Measure out a test plot (e.g., 100’ x 40’, 4000 sq ft)

Our Equipment. Your Success.www.QSpray.com

Page 64: Spray equipment calibration pest & weed

Calibration Examples:Power Sprayer – Determine Gallons per Acre (GPA)

- Fill tank with water (e.g., exactly 50 gallons)

- Find a suitable test area (asphalt or concrete)

- Measure out a test plot (e.g., 100 x 40, 4000 sq ft)

- Set the sprayer EXACTLY (speed, gun, tip, etc.)

- Spray the test plot

- Determine how many gallons were used, e.g. 15 gallons

Our Equipment. Your Success.www.QSpray.com

Page 65: Spray equipment calibration pest & weed

Calibration Examples:- THE MATH

Example: We used 15 gallons on 4000 square feet.

How many gallons do we need per acre?

Our Equipment. Your Success.www.QSpray.com

Page 66: Spray equipment calibration pest & weed

Calibration Examples:- THE MATH

Example: We used 15 gallons on 4000 square feet.

How many gallons do we need per acre?

15 gallons = X gallons

4000 sq ft 40,000 sq ft (1 acre)

Our Equipment. Your Success.www.QSpray.com

Page 67: Spray equipment calibration pest & weed

Calibration Examples:- THE MATH

Example: We used 15 gallons on 4000 square feet.

How many gallons do we need per acre?

15 gallons = X gallons

4000 sq ft 40,000 sq ft (1 acre)

X = 150 gallons

Use this to calculate tank mix rate

Our Equipment. Your Success.www.QSpray.com

Page 68: Spray equipment calibration pest & weed

Calibration Examples:Backpack Sprayers – Determine GPA

- Measure a precise amount of liquid

- Put the liquid in the tank

- Layout a test plot, e.g., 50’ x 20’

Our Equipment. Your Success.www.QSpray.com

Page 69: Spray equipment calibration pest & weed

Calibration Examples:Backpack Sprayers – Determine GPA

- Measure a precise amount of liquid

- Put the liquid in the tank

- Layout a test plot, e.g., 50’ x 20’

- Set the sprayer & pump EXACTLY (speed, gun, tip, etc.)

- Spray the test plot

Our Equipment. Your Success.www.QSpray.com

Page 70: Spray equipment calibration pest & weed

Calibration Examples:Backpack Sprayers – Determine GPA

- Measure a precise amount of liquid

- Put the liquid in the tank

- Layout a test plot, e.g., 50’ x 20’

- Set the sprayer & pump EXACTLY (speed, gun, tip, etc.)

- Spray the test plot

- Pour remaining liquid into measuring device

- Calculate liquid used

- Calculate GPA

- Use GPA to calculate tank mix rate

Page 71: Spray equipment calibration pest & weed

Calibration Examples:- THE MATH

Example: We used 2 gallons on 1000 square feet.

Label Rate = 4 oz/1000 square feet

Use 4 oz in 2 gallons or 8 oz in a 4 gallon backpack

Our Equipment. Your Success.www.QSpray.com

Page 72: Spray equipment calibration pest & weed

Calibration Examples:Boom Sprayer – Determine Gallons per Acre (GPA)

- Herbicide Applications

- Separate Training Class

- Lots of Methods

Ground Speed

Stationery

Volume

1/128 Method

- Links at Qspray.com

Our Equipment. Your Success.www.QSpray.com

Page 73: Spray equipment calibration pest & weed

Calibration – The Easy Way

Our Equipment. Your Success.www.QSpray.com

Digital Flow Meters

Page 74: Spray equipment calibration pest & weed

Calibration Keys:

Our Equipment. Your Success.www.QSpray.com

- Calibration can be critical to your success

- Calibration is for specific equipment, settings & conditions

- If anything changes or time passes, recalibrate

- Calibration is one piece of the pie (mix rate, technique, etc.)

- If you don’t know how, ask for help

Page 75: Spray equipment calibration pest & weed

More Info on Spray Equipment:

Our Equipment. Your Success.www.QSpray.com

Cheat Sheets: www.Qspray.com/termites

Pest Management Magazine articles

www.SprayEquipmentBlog.com

follow on Twitter & FB: Andrew Greess

Contact: info @ qspray.com or (800) 675-7485

Call us when you need sprayers/parts/advice