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This is a small sample of My Shop Floor Improvements
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Aaron Stevens
Project Samples
Lean Approaches and Goals
• Use just what you need when you need it.• 99.9% of the time, addressing ergonomic
and safety issues will reduce cycle time / tack time and increase Kaizan time (Improvement).
• Team member cross training and 5’s.• Simplifying, Standardizing, Sorting,
Sustaining, and Systematic Cleaning.
My Several hat’s
• Industrial Health and Safety Engineer• Project Manager• Safety Manager• Process Improvement Engineer• Associate Engineer Technician• Safety Specialist• Ergonomic Specialist• Welder Specialist• Fabrication Specialist• Production Specialist
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
Before and After
Working on the Floor
Working at the right height
Before
Make shift build Table to place bar after its been punched, then TM screws in the hardware from boxes as shown.
Fresh air stop punch
After
TM can now punch Stucco and regular frame bar, then slide over into new slot. Once bar is in slot, TM can screw in hardware easily. Punch has New shelf to hold three bins for screws and hardware, and holder for the air drill.
AfterFresh Air Stop Punch and Build Table
Before:Bins taking up space on shop floor
After:Space on shop floor has really opened up!
Before:Smoke Shack/Lunch Room
After:New Storage Area!
• Eliminating Trip Hazards
Before and After
• New Step Ladder to replace Wood Bench
Before and After
• New Guard Rail for electrical panel
Before and After
Designated Areas Marked
• No guarding/unsafe work conditions
• Pinch Points and rotating parts
Before
After
• New Machine Guarding
• Safe operation for Team Members
Storage Shed
OSHA compliant and organized!
Before
Bead Bundles stored outside on racks, which Team Members have to climb up to get Bead down.
Bead Bundles are now stored inside on a new cart, this gives Team Members easy access to bead when they need it.
After
Before
Team Members pulling and sliding heavy garbage bins across floor to dumpster.
After: New Bin Dollies
Before and After
• Balances on the floor
• Balances now on a new rack
Before
• Balances on the floor
After
• New Balance Rack
Before and After
• Wooden Step Stool • New ANSI approved Step Stool
New Battery Charging and Eye Wash Stations
New Machine Guarding
New Machine Guarding
New Machine Guarding
Before and After
Manually Lifting No More Lifting
Custom Tools
Modified Equipment
Carts
Carts
Solid Works
Solid Works
Thank You
