Production and Operations

Management

Transformation Process

of Cars

Transformation

Transformation Process of Car Transformation Type : Physical Transformation

TRANSFORMATION EXAMPLES:

Physical or Chemical – Manufacturing, chemical processing, oilrefining, etc.

Locational – Airline companies, trucking companies, packagedelivery services.

Storage – Warehousing operations, banks.

Exchange – Wholesale and retail operations.

Informational – T.V. news departments, newspapers.

Educational – Schools, colleges, universities.

Attitudinal – Entertainment industry, movie companies, themeparks.

Physiological – Hospitals and healthcare institutions.

Transformation Process

Raw Material Required/Input Material

Tires/tubes Spare Parts, Accessories Engine Parts Vehicles – Purchased Paints, Oil, Lubricants Aluminum, steel, plastic, copper, glass, rubber and

cloth. Other components like machines, robots, equipments

etc.

Man Skilled Laborers Management

Money Capital

Transformation/Processing

Power Train Shop

(Engine and Transmission

Assembly)

Press Shop(Sheet Metal Converted

into Panels)

Weld Shop (Panels are given Shape

of Body)

Paint Shop(BIW is

painted and baked)

Finishing Workshop(Assembly)

Transformation/Processing

Step-1: Raw Steel Converted into Panels. Innerand outer Panels joined together to make adoor. Other steel panels are also designed

Step-2: A Uni-Body is designed throughdifferent body panels in Welding Shop.

Step-3: After Uni-Body is ready it istransferred to the paint shop.

Step-4: Then the body in white (BIW) isprewashed , degreased, A phosphate coating isdone, electroplating is done.

Step-5: The Body is now painted in a Specific Color

and the baked in the Paint Shop.

Step-6: At the end all Tires, Fuel Tank, Wiring

Harness, Doors, Front Suspension, Dashboard, Seats,

Steering Wheel, Tires/Tubes, Gear Box, Engine and

other Components are set in the colored body.

Step-7: Final finishing and test drives are done in

TCF Shop.

Output/Final Product

Cars