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Learn how to transform your current process safety program to deliver intelligent and integrated safety solutions that can directly affect the bottom line, while simultaneously improving process and personnel safety.
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Webinar”The Challenges of Managing the Safety Life Cycle”
2-3 pm Thursday, August 15, 2013Host: Rick Stanley• Former chairman of the API Subcommittee on Pressure Relieving Systems and the API Subcommittee on Instrumentation and
Control Systems.• Over 30 years of process industry experience managing , developing and implementing SIS standards and practices
Register now at: https://attendee.gotowebinar.com/register/8843352583045147648
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Takeaways from this webinar series include : Understanding the impact of implementing the Safety Life Cycle on the culture of your facility , across disciplines
Identifying common obstacles to effectively implementing the Safety Life Cycle
The tools and strategies that can effectively overcome these obstacles
How you can transcend the negative perceptions of compliance by using the Safety Life Cycle to drive efficient and more profitable operations
Aligning your facility with ANSI/ISA-84 & IEC61511 standards can appear to be an insurmountable task. It doesn’t have to be.
Join us August 15th for the start of the free webinar series: “Process Safety Life Cycle Management: Best Practices and Processes You Should Adopt” to learn how to transform your current process safety program to deliver intelligent and integrated safety solutions that can directly affect the bottom line, while simultaneously improving process and personnel safety.
Designing, operating and maintaining safe operations in the process industry is no easy feat. The challenge is amplified by increasing compliance costs and leaner operations. To remain competitive, managers in the process industry must standardize compliance activities, develop & track safety performance indicators, and secure sufficient resources to close gaps.
Process Safety Life Cycle Management: Best Practices and Processes
The Challenges of Managing the Safety Life Cycle
Practical. Simple. Cost Effective.
Today’s Topics
• Why We’re Here• Current Challenges of Safety Life Cycle Management • A Solution: ProSys DR
Why We’re Here
Basic Investigative Findings No or poor hazards analysis No clear definition of protective system requirements Poor design, maintenance and procedures
Phillips 66Pasedena, TX23 DeadCost > $ 1B
BPTexas City, TX15 DeadCost > $ 2B
Union CarbideBophal, India< 3,787 DeadCosts > $ 1B
19921984
2005
Petróleos de Venezuela 42 DeadCost > $ 2B
2012
Review of general industry practices show that these root causes were not uncommon
Protection Layers
Potential initiating causes
Undesired event Protection LayersPrevention
Process DesignBasic Process Control SystemsSafety Critical Process AlarmsSafety Instrumented Systems
MitigationMechanical Mitigation Systems
Fire and Gas SystemsPlant Emergency
Community Emergency
Implementing and maintaining protective layers requires a team effort.From the Plant Manager to the Technical Authority…to the Operator.
Evolution of Regulations and Standards
OSHA Reg. 1910.119ISA S 84
OSHA Recognizes
ISA S84
19961992 2000
IEC 61511
2003
ANSI/ISA S84
2004
OSHA – 1910.119 Process Safety Management of Highly Hazardous ChemicalsIEC 61511 Recognized as world standard on Safety Instrumented SystemsISA S 84 “Application of Safety Instrumented Systems for the Process Industries”ANSI / ISA S84.01 - 2004 * Replaces ISA 84 - 1996 - OSHA has recognized ISA S84 as representing good practices for protective instrumentation
OSHA’s National Emphasis ProgramDirective CPL 03-00-010 Oil RefineriesDirective 10-05 (CPL2) Chemical NEP
Regulations are a means, not the end, in running a safe operation.
Safety Life CycleIEC 61511 provides a formalized way to manage Instrumented Protective Systems throughout a plant’s service life
DocumentationOperations Maintenance
Safety Function Design
Management Obligations
The Challenge: Effectively managing the Safety Life Cycle requires teamwork between mulitple disciplines, departments, and even companies. Resources are limited.
Lack of Continuity
Disparate data
PaperworkOverload
Inconsistent reporting formats
Lack of Sharing between
Organizations
Loss of DataPersonnel Turnover
Complicating Factors
Safety Function ID
Workplace Safety
Initiative Overload
Managing the Safety Life Cycle Conceptual Process Design Hazard and Risk Analysis Apply non-SIS Protection
Layers
Define SIL Develop SRS Perform SIS Concept
Design
Perform SIS detailed design Install, commission, and
test Establish Operation and
Maintenance Procedures
Establish Operate & Maintain Procedures
Pre-startup Safety Review
SIS Startup, Maint, Periodic Testing
Process Safety Manager
Process Engineer I&C Engineer
Project Engineer Engineering Contractor Project Construction Contractor
Plant Maintenance Plant Engineer Engineering Contractor
Plant Operations and Maintenance Plant Engineer
SLM Process Organization
PHA LOPA
SRS FSA
Design Documentation
Establish Operation and Maintenance Procedures
Pre-startup Safety Review
SIS Testing and Validation
FAT Proof Testing Integrity
Compliance Activities
HAZOP
SIS
Engineering
Operations
Maintenance
Silos Industry Tools