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NEW PRODUCT & SERVICE LAUNCHES 2010 2011 1 DATA CLASSIFICATION: RESTRICTED

Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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Page 1: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

NEW PRODUCT & SERVICE LAUNCHES 2010 2011

1DATA CLASSIFICATION: RESTRICTED

Page 2: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

NEW PRODUCT & SERVICE LAUNCHES 2010 2011

2DATA CLASSIFICATION: RESTRICTED

JLGoor LtdJLGoor Ltd

Plastics ProcessingPlastics ProcessingMachineryMachinery

JLGoor Materials LtdJLGoor Materials Ltd

Speciality PlasticSpeciality PlasticRaw MaterialsRaw Materials

Polyolefins PlasticPolyolefins PlasticRaw MaterialsRaw Materials

Unique Position in Irish MarketUnique Position in Irish Market

25 Years Experience25 Years Experience

Sales More than € 43 MillionSales More than € 43 Million

Page 3: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry
Page 4: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

NEW PRODUCT & SERVICE LAUNCHES 2010 2011

4DATA CLASSIFICATION: RESTRICTED

High efficiency range

The consumption of the energy is an important component to define the final cost of the product.

25% of the energy used to produce a product is used to cool down it

25%

75%

Page 5: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

NEW PRODUCT & SERVICE LAUNCHES 2010 2011

5DATA CLASSIFICATION: RESTRICTED

ECOSMART: THE PIOVAN SOLUTION

High efficiency range

Page 6: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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The state of the art in the cooling technology in terms of:

EFFICIENCY

RELIABILITY

TEMPERATURE CONTROL

ECOSMART: THE PIOVAN SOLUTION

Page 7: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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7DATA CLASSIFICATION: RESTRICTED

What are the parameters to evaluate the efficiency?

1 COP = Coefficient Of Performance

COP=Pr/Pa Pr= Cooling capacityPa= Electrical assorbed power of compressor

The Higher the COP the more efficient the compressor!!

Page 8: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

NEW PRODUCT & SERVICE LAUNCHES 2010 2011

8DATA CLASSIFICATION: RESTRICTED

What are the parameters to evaluate the efficiency?

2 EER = Energy Efficiency Ratio

Pa=Pc+Pf

EER=Pr/Pa Pr= Cooling capacityPa= Electrical assorbed power of chiller

Pa is referred to machine and for air condenser machines is the sum of consumption of compressors and fans

The Higher the EER the more efficient the chiller!!

Page 9: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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ECOSMART: WHY IS MORE EFFICIENT ?

1) OVERSIZING CONDENSER AND EVAPORATOR

COP of compressor is linked to evaporation temperature of gas and condensation temperature of gas

COP=f(Te,Tc)

Page 10: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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BT1

E05

E04

E03

E01

E02

E41

GAS CIRCUIT

WATER CIRCUIT

ECOSMART: Evaporator

Std evaporator designed at delta T5°CExample:Outlet water 7°CTemperature of evaporation gas 2°C

2°C

7°C

Page 11: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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BT1

E05

E04

E03

E01

E02

E41

GAS CIRCUIT

WATER CIRCUIT

Std evaporator designed at delta T5°CExample:Outlet water 7°CTemperature of evaporation gas 2°C

4°C

7°C

ECOSMART: Evaporator

Ecosmart evaporator designed at delta T3°CExample:Outlet water 7°CTemperature of evaporation gas 4°C

Page 12: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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BT1

E05

E04

E03

E01

E02

E41

GAS CIRCUIT

WATER CIRCUIT

ECOSMART: CondenserStd Condenser designed at delta T20°CExample:Ambient temperature 35°CTemperature of condensation gas 55°C

T gas 55°C

Ta 35°C

Page 13: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

NEW PRODUCT & SERVICE LAUNCHES 2010 2011

15DATA CLASSIFICATION: RESTRICTED

BT1

E05

E04

E03

E01

E02

E41

GAS CIRCUIT

WATER CIRCUIT

ECOSMART: CondenserStd Condenser designed at delta T20°CExample:Ambient temperature 35°CTemperature of condensation gas 55°C

T gas 45°C

Ta 35°C

Ecosmart Condenser designed at delta T10°CExample:Ambient temperature 35°CTemperature of condensation gas 45°C

Page 14: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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ECOSMART: WHY IS MORE EFFICIENT ?2) SCREW COMPRESSOR MANAGED BY INVERTER (VFD) INVERTER CONTROLLED (CLOSED LOOP – REFRIGERANT GAS COOLING)

NO START AND STOP (SPEED MODULATION CONTROL) LOW TORQUE AND MECHANICAL STRESSES (SOFT START) LOW NOISE DURING OPERATION REDUCED POWER ABSORPTION AT START-UP NO INRUSH CURRENT (MAIN CAUSE OF MOTOR FAILURE) SPARE COOLING POWER (20 TO 70 HZ OPERATION) SELF-ADJUSTMENT OF COOLING POWER HIGHEST TEMPERATURE STABILITY

Page 15: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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ECOSMART: VFD SCREW COMPRESSORBEST EFFICIENCY AT PARTIAL LOAD

95% of the time95% of the time95% of the time95% of the time95% of the time

ECOSMART

STD SCREW

3

3,5

4

4,5

5

5,5

6

6,5

25 50 75 100

Thermal load (%)

CO

P

Page 16: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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0123456789

35 30 25 20 15 10 5 0 -5 -10

Ambient temperature

of

fan

s

ECOSMART: WHY IS MORE EFFICIENT ?3) FANS MANAGED BY INVERTER (VFD) EXTENDED FANS LIFE NO START AND STOP (SPEED MODULATION CONTROL) LOW TORQUE AND MECHANICAL STRESSES (SOFT START) LOW ROTATION SPEED DURING THE PARTIAL LOAD REDUCED POWER ABSORPTION AT START-UP NO INRUSH CURRENT (MAIN CAUSE OF MOTOR FAILURE)

Page 17: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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ECOSMART: WHY IS MORE EFFICIENT ?4) INTERNAL PUMP MANAGED BY INVERTER (VFD)

INVERTER CONTROLLED OPERATION SPECIAL DESIGN EVAPORATOR DELTA T 2°C

NO RECIRCULATION WATER PUMPS. ONLY

PROCESS PUMPS CONSTANT WATER FLOW AND PRESSURE LOW AND OPTIMISED ENERGY UTILIZATION:

NO ENERGY SPENT FOR OVERFLOW

NECESSARY WATER FLOW: 40 m3/h

DESIGN WATER FLOW: 70 m3/h

ABSORBED POWER: 16 KW9.5

ABSORBED POWER: 9,5 KW

Page 18: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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CA Series Air Cooled Chillers

CW Series Water Cooled Chillers

CR Series Remote Condensed Chillers

ECOSMART: THE RANGE

CA Series Air Cooled Chillers

CW Series Water Cooled Chillers

CA Series Air Cooled Chillers

CW Series Water Cooled Chillers

CA Series Air Cooled Chillers

CW Series Water Cooled Chillers

CA Series Air Cooled Chillers

CW Series Water Cooled Chillers

Page 19: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry
Page 20: Polymer Processing Cost Saving Workshop - 04 Total solutions for the plastics industry

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