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INJECTION MOULDS AUTOMOTIVE COMPONENTS CASE STUDIES
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com
CAD & ANALYSIS PRE-MANUFACTURING ENGINEERING
www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
• White light scanning • 3D Modeling/Class A surfacing • Optical Analyses for lenses • Focus Analyses for Reflectors • Calibration • Real time prototypes for CAD
validation including standardized chrome plating
HONGYI JIG Rapid Technologies Co., Ltd.
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
HEAD LAMP SPLENDOR (MOTOR BIKE)
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS S136 45 DAYS PC 180 TN
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
HEAD LAMP PASSION PRO (MOTOR BIKE)
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS 718 H 45 DAYS PC/ABS 180 TN
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
HEAD LAMP TVS TAIL LIGHT (MOTOR BIKE)
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 0.6 MILLION SHOTS P 20 35 DAYS PP 180 TN
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
HEAD LAMP PLATINA (MOTOR BIKE)
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS 718 H 45 DAYS PC/ABS 180 TN
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
INDEXIBLE CORE ROTATION COLD RUNNER 1.0 MILLION SHOTS S136 45 DAYS PC / PC 400 TN / DOUBLE BARREL
HEAD LENS VOLKSWAGEN (HEAD LIGHT GLASS)
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION HOT RUNNER 1.0 MILLION SHOTS S136 55 DAYS PBT/ABS 220 TN
HEAD LAMP SPEEDO METER ENCLOSURE
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS P 20 45 DAYS PP 550 TN
MUD GUARD SUPER SPLENDOR
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
TAIL LIGHT CHERY (CAR)
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE INJECTION HOT RUNNER 1.0 MILLION SHOTS S136 65 DAYS PC/ABS 300TN
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
ROTATIONAL OVER MOULDING HOT RUNNER 1.0 MILLION SHOTS S136 65 DAYS PC 400 TN / CORE ROTATIONAL, DOUBLE BARREL
TAIL LIGHT LENS CHERY (CAR)
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS S136 65 DAYS PC 400 TN
HEAD LAMP BRILLIANCE (CAR)
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION HOT RUNNER 1.0 MILLION SHOTS S136 55 DAYS PC 200 TN
HEAD LAMP AUTOMOTIVE
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS P 20 55 DAYS ABS 180 TN
REAR MIRROR TVS (AUTO)
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS S136 45 DAYS PC 180 TN
LENS TVS (AUTO)
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
INJECTION MOULDS DEVELOPMENT
AUTOMOTIVE PARTS
MOULD TYPE RUNNER TYPE
MOULD LIFE MOULD MATERIAL
LEAD TIME PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION COLD RUNNER 1.0 MILLION SHOTS S136 45 DAYS PC/ABS 180 TN
HEAD LAMP ACTIVA (SCOOTER)
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
Project Management
Weekly updates for manufacturing progress Manufacturing pictures Trial Videos Trial inspection reports Moulding parameter reports
Part Design Either from client or can be offered by Hongyi JIG
Product Design . Reverse Engineering Part Design Check (DFM). Engineering Check . Manufacturability
Parting line . Gating etc.
Tool Design 4-8 Working Days
Over an Interactive meeting, Tool design refinements can be made considering the mold life. maintenance cost & ease of assembly and
infrastructure available at client's workshop
Tool Manufacturing Lead Time
We ensure the T-1 lead time to be maintained as on agreement along with the inspection reports for critical dimensions
Deliveries and Shipment Can be made Ex Works . FOB . CIF . Or landed & taxes paid to your
workshop
HONGYI JIG Rapid Technologies Co., Ltd. www.hongyijig.com
WE CONSTANTLY STRIVE TO BRING THE RIGHT CURVE ON YOUR FACE THANK YOU
www.hongyijig.com
HONGYI JIG Rapid Technologies Co., Ltd.
