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25,000SF Pre-Engineered Office Building Completed in 9 weeks for Holcim Cement & WGA
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Holcim Cement
Pre-Engineered Office Building
Presented by:
Wes Villhard – Kozeny-Wagner VP Commercial Construction
Tom Way – WGA Senior Engineering Manager
Success Thru Best Practices
Front End Planning
Materials Management
Team Building
Partnering
Front End Planning
Pre-Engineered Building
Architecture & Engineering
Mechanical / Electrical
Interior Finish
Project Team
Pre-Engineered Building
Pre-Ordered American Metal Building
Released without Door & Window Trim
“In-Stock” Center Support Building
Early Delivery in order to Build Frames During Slab Pour
Architecture & Engineering
Completed Foundation Design from Pre-Engineered
Building Loads
Ordered Rebar for Foundations before Slab Design was
Complete
Pre-Approved Concrete Mix Design
Allowed Two Weeks for Architectural Design
Mechanical / Electrical
Ordered “In-Stock” Ground Mounted Split Systems
Saved Engineering Time for Roof Frames
Electrical Rough-in of Slab vs. Overhead
Saved Two Weeks on Schedule
Mechanical / Electrical
HighBay Lighting for Open Office Areas
Reusable for Future Warehouse
Duct Socks Reduced Field Labor
Prefabed All Ductwork
Installed Ductwork Prior to Roofing
Interior Finish
Panelized Office Walls During Floor Slab Pours
Install Studs Prior to Roofing
Ordered only “In-Stock” Material
Windows, Doors, Hardware, Toilet Partitions, Accessories, etc.
Allowed Sealed Concrete Floors Rather than VCT or Other Flooring
Coordinated all Interior Work with Roof Installation
One Side then the Other
Project Team
Selected Only Subs with Available Manpower
Past Performance “Can-do” Attitude
Subcontractors- Foreman & Project Manager
Kozeny-Wagner - Foreman & Project Manager
Teamwork, Find Solutions
Overcome Obstacles
Go the Extra Mile
Week 1 – Prefab Foundation Rebar
During Building Layout
Week 1 – Bad Soils & Rock
Encountered
Week 1 – Rock Encountered
Week 1 – Foundations Started
Week 1 – PreFabed Rebar in Perimeter
Foundations
Week 2 – Foundation Complete and
Backfilled
Week 2 – Slab Rough-in, Electrical &
Plumbing
Week 2 – Rebar For Heavy Duty Slab,
Delivered & Installed
Week 3 – Slab Pour, Steel Material Deck
Delivered in the Background
Week 3 – Rain Pushed First Slab Pour
Late Into the Night
Week 3 – Second Slab Pour
Week 4 – Plumbing Rough-in Started
Immediately with Wall Layout
Week 4 – Steel Erection in Progress
Using Pre-Assembled Frames
Week 4 – Center Support vs Clear-Span
Steel Used for Early Delivery
Week 4 – Building Frame Complete
Week 5 – Roof Perlins Complete and
Duct Hangers In Progress
Week 5 – Ductwork Delivered
Week 5 – Plumbing Rough-In
In Progress
Week 5 – Ductwork & West End & Side
Wall
Week 5 – Exterior HVAC Units Set, Roof
Insulation & Roof Panels In Progress
Week 5 – Roof Insulation, Roof Panels,
Widows & Exterior Framing In Progress
Week 5 – Exterior View of Roof Insulation,
Window Framing & Ductwork / AC Units
Week 6 – Close-up of Roof Panels
In Progress
Week 6 – Ceiling Grid-Continuous,
Prior to Perimeter Offices
Week 6 – First Panelized Office
Week 6 – Exterior Office Framing,
Acoustical Grid, Prior to Roof Panels
Week 6 – Roof Insulation & Roof Panels
Continue to the Far End of the Building
Week 6 – One Side of Roof Complete,
Framing / MEP Rough-in In Progress
Week 7 – High Bay Lights Above Open
Office Areas
Week 7 – Roof Deck Delayed by High
Winds 1- 2 Weeks, Nearly Complete
Week 7 – Exterior Panes / Windows
Nearly Complete
Week 7 – Exterior Wall Panels Complete
Week 7 – Exterior Duct Work Complete,
Power On! Test & Balanced Started.
Week 7 – Duct Socks Installed to
Reduce Field Labor
Week 7 – Sheetrock and Restrooms
In Progress
Week 7 – Drywall / Doors / Hardware In
Progress, Preparing for Work Stations
Week 8 – Work Stations In Progress, Flex
Duct / Diffusers Installed, Lights / HVAC On
Week 8 – Painting Nearly Complete
Week 9 – Project Complete
COMPLETED IN
9 WEEKS!
Project Summary
Design-Build Delivery
Half the Time of a Typical Schedule
32 Private Offices, 5 Conference Rooms and
90 Workstations
Critical Path – “Fast-Track” Mode
10-12 Hour Days
7 Days / Week
Project Summary
$240,000 in Change Orders
$79 / Square Foot Total
45 Normal Working Days (9 Weeks M-F)
Less 16 Weather Days
Safety Award
“On the Spot” WGA Safety
Award Given to Dan Fox of
Kozeny-Wagner.
MSHA Award – Recognized by
the South Central Region of the
Federal Mine Safety & Health
Administration for Outstanding
Safety Compliance &
Accomplishment.
Success Thru Best Practices
Front End Planning
Materials Management
Team Building
Partnering
Thank You Project Team!
Aschinger Electric
Bieg Plumbing Company
Fenix Construction Company
Frontenac Painting, Inc.
Grau Contracting, Inc.
Jarrell Contracting
Paul Abt Flooring
Rednour Steel Erectors, Inc.
Zumwalt Corporation
Wedemeyer/Cernik/Corrubia, Inc.
Zahner Surveying
A.F. Becker
CKC Woodworks, Inc.
H&G Sales
St. Louis Steel Buildings
A Special Thanks to
Holcim Cement
&
WGA
We Build A Better Quality of Life