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NIDEC CORPORATION Nidec Corporate Profile

Nidec India Private Limited

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Page 1: Nidec India Private Limited

NIDEC CORPORATION

Nidec Corporate Profile

Page 2: Nidec India Private Limited

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Nidec Corporate Profile

Date of Foundation: July 1973

Head Office: Kyoto, Japan

Capital: 87.7 billion Yen (US$0.79B)

Turnover: 1178.3 billion Yen (US$10.71B)

Operating Income: 124.5 billion Yen (US$1.18B)

Group Companies: 251

Employees: 100,394

Tokyo Stock Exchange(6594)

As of March 2016, 2015 fiscal year (1 dollar = 110 yen)

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Group Companies Around the World

Asia: 80 South America:16

North America:30 Europe:32

251 companies in 33 countries

Japan:33 China:60

Expanding Global Network

Japan:33

(Production / Sales / R&D)

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Sales by Product Group (FY2015 Results)

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Nidec Products Overview (1/3)

Home Appliance / Information Technology / Office Equipments

HDD motors (Nidec) Printer motors (Nidec) Inner BLDC motors (Nidec)

Stepping motors (Nidec Servo/Sankyo)

Vibration motors (Nidec Seimitrsu/Copal)

Disc drive/Scanner (Nidec)

Cooling fan (Nidec/Servo)

Camera parts(Nidec Copal)

Washer / Blowers for A/C

(Nidec Motor)

Switches/Trimmers

(Nidec Copal Electronics)

Majority Market Share in Core Business Segments

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Nidec Products Overview (2/3)

ECU(ABS/EPS), Driving Assistance

Automotive / Appliance / Commercial Industrial

Shifting Towards Higher System Integration

Dishwasher pumps

(Nidec Sole)

Manufacturing Plants, Renewal Energy Facilities

Appliance

Motor modules (resin)

(Nidec Sankyo)

Encoders (Nidec Avtron)

AC/BLDC/Reducers

(Nidec Motor/Techno/Shimpo)

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Nidec Products Overview (3/3)

Production Equipments / Tester

Dispenser / Process Automation

(Nidec Machinery)

Winding Machine

(Nidec Machinery)

Touch panel tester

(Nidec Read)

Automatic measurement

(Nidec Tosok)

X-Y Robot

(Nidec Machinery)

Semiconductor/PCB tester(Nidec Read)

In-house Process/Test Equipment Capabilities

Industrial / Commercial

Robots (Sankyo)

Press Machines (Shimpo/Minster)

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Growth Market and Plan

<Growth Engine> ① Home Appliances, ② Automotive, ③ Industry, ④ Robots

FY 2020 target

2T Yen sales &

15% operating

income ratio

FY2025 target

5T Yen sales

FY2030 target

10T Yen sales

Reached

1T Yen

1973 1988 2001 2003

It all started with just 4

Initial

Public

Offering

Listed on NYSE

New HQ on

30th anniversary

1973 1980 1990 2000 2010 2014 2020 2025 2030

Operating Income

Sales

First growth phase

(FY)

Second growth phase

1979 1984 1995 1998 2012

Production of

spindle motors

for 8” HDDs

Expanded axial

flow fans thru

US acquisition

Began

R&D of

auto

motors

Expanded

Appliance &

Commercial

motors

Set foot into solar

& wind power

generation

Accelerated

by

4 growth

engines

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Nidec Business Growth Strategy

1. Replace AC Motor to DC Brushless Motor

2. Replace Conventional Drive to Motor Drive

3. Create Innovative Product with Motor

Business opportunity

(Gasoline/Diesel/Oil driven) (Electric driven)

(IoT, Service Robot, AGV)

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Nidec Automotive Motor -Brushless-

Double Clutch Transmission

(E-actuator, Φ50, 60W/100W)

Electric Oil Pump

(Cooling, Accumulator, Φ60, 150W)

Electrical Power Steering (Column)

(Φ85, 300W)

Electrical Power Steering (Rack)

(Φ97, 500W)

Electrical Power Steering (Hydraulic)

(Φ100, 500W)

Engine Cooling fan

(Φ120, 400/600W)

In development

Production

from 2013

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Nidec Automotive Motor -Brushed-

Engine Cooling Motors (Φ100)

ABS Motors (Φ76)

HVAC Motors

Sunroof Motors (Φ42)

Hatch / Tailgate Motors (Φ42)

Windowlift Motors (Φ42)

Steering Adjust Motors (Φ43)

Seat Motors (Φ42)

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Home Appliances

Pet camera

Opening-closing toilet cover

Refrigerator

Game machine

Communication robot

Cleaning robot Air purifier

Electrical key

Car

Security camera

Air conditioner

Washer

Dishwasher

PC

Ceiling fan

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Robots

Application

Personal Mobility

AGV

Telepresence robot Power-assisted

suit

Cleaning robot

(Home)

Cleaning robot

(Commercial)

Care support robot

Drone Communication robot

Whole Market (2025)

11B$ 5B$ 3B$ 23B$ 2B$ 5B$ 0.7B$ 1B$ 2B$

Product Market (2015)

59M$ 486M$ 738M$ - 621M$ 618M$ 18M$ 108M$ 129M$

No. of Motor

2 5 2~16 2~20 2~6 5 5 8 4~8

Power of Motor

200~400W

KW class 10~59W 10~59W 30~400W

1~53W ~KW class 50W 30~

1000W

Estimate around 3B$ product market

Page 15: Nidec India Private Limited

NIDEC CORPORATION

Nidec India Private Limited

Neemrana Factory

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NIDEC India 1st Phase Plant Outline

Address : Plot No.SP2-1 to 4, Majrakath, Neemrana, Alwar, Rajasthan,301 705, India

(To Delhi Airport 105km, To Mumbai Seaport 1,400km)

Employee : 1,500 (Estimate)

Site Area : 15,820 m2, (Total 121,410 m2,)

Capacity : 8,000K motors

Start of Operation : April 2016

Here

Home Appliance

Air Conditioner

Automotive

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NIDEC India 2nd Phase Plant Outline

Employee : 5,000 (Estimate)

Site Area : 32,000 m2, (Total 121,410 m2,)

Capacity : 16,000K motors

Start of Operation : October 2017 (subject to business situation) (The above figures include 1st Phase)

Here

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Nidec CEO and PM Mr. Modi ①

Nidec Corporation Chairman of the Board,

President & CEO

Mr. Shigenobu Nagamori

Honorable Prime Minister

of India

H.E. Shri. Narendra Modi

Meeting with Hon’ble PM Modi at Kyoto 31st August 2014

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Nidec CEO and PM Mr. Modi ②

In February 2015, our CEO came to India and met Mr. Modi again and

exchanged the opinion for boosting Indian economy.

First meeting at Kyoto, Japan on August 31st , 2014

Feb 17th, 2015. Delhi, India

Page 20: Nidec India Private Limited

NIDEC CORPORATION

Automotive Motor

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Motor for Engine cooling (10C model)

20

E

D C

A B

F

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Motor for Engine cooling (11TA model)

21

Motor type A (Max) B (Nom) C (Nom) D (Nom) E (Max) F (min)

11TA20 63,2 51 33,1 138 111,1 4,4

11TA30 63,2 51 33,1 138 111,1 4,4

11TA40 70,2 58 33,1 138 111,1 4,4

11TA50 76,2 64 33,1 138 111,1 4,9

11TA60 83,2 71 33,1 138 111,1 4,9

D

A B

C F

E

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Business State of Motor for EPS

Shipping Record No.1 Market Share with EPS Motor (Brushless)

Major Business Partners

0

2,000

4,000

6,000

8,000

10,000

12,000

A n

um

ber

of

sh

ipp

ing

(千台)

A[VALUE]

B 6% C 11%

D [VALU

E]

E [VALU

E]

F [VALU

E]

G [VALU

E]

Others 16% Nidec

25% Rapid

growth

since 2004

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Innovation to

Revolution

from

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is world’s leader of BLDC motor for home

appliance

bb

Air Conditioner Split, Window, Floor stand

Washing Machine

Top load, Front load Blower

Lid Lock

Pump Tub

motor

Fan motor

Refrigerator

Fan

Valve

Other Appliances

Damper

Ice maker

World’s No.1 share

World’s No.1 share

Other Appliances

Ceiling Fan

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Nidec Newly Developed

BLDC Ceiling Fan

Solution

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Finished Product from Nidec (Ceiling Fan)

High efficiency/Eco Design

Magnetic design

optimization

Power Control

Technology

Blade and fluid design optimization

Super-

computer aero dynamic

simulation

•High efficiency and

High Power Factor

technology

•Stability to voltage

fluctuation (140~280V)

•Electric Noise

immunity technology

•Compact and high

efficiency core

design

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Advantages of Nidec product toward similar technologies

Ceiling fan: Performance comparison between Nidec’s designed ceiling fan with blade and other player’s

conventional ceiling fan in same size

AC ceiling fan consumes 45-80 wattage. Nidec’s BLDC ceiling fan: Less than 35W

Nidec BLDC ceiling fan: 22 – 56% lower power consumption than conventional AC ceiling fan

Description Standard ceiling

fan 5 Star ceiling fan Nidec Ceiling fan

Sweep 1200mm 1200mm 1200mm

Power

Consumption

(Watts)

70-80 45-55 Less than 35

Speed ~ 330 - 380 ~ 350 ~ 350 - 385

Air Delivery

(m3/min) 230 – 270 210 – 240 220 - 230

Existing Motor

Single Phase

Induction (AC

motor)

Single Phase

Induction (AC

motor)

Brushless DC

motor

Nidec designed ceiling fan (Sensor-less IC technology)

Nidec is the only manufactures with

capability of designing the integrated

reliable DC motor and controller. It is only

Nidec that uses super computer for

performance simulation and holds an air

delivery measurement facility as a motor

manufacturer.

Super-computer

assisted air delivery

simulation

Φ202mm

92m

m

20% compact than

existing ceiling fan

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Technology Roadmap (Growth Strategy)

Ceiling fan Technology Development Roadmap

Ceilin

g fa

n

Global model

India model SEEP model(BLDC)

*Long life & safety (Low voltage)

Wider variation (design by India)

Ex. Light, chandelier, etc..

New design study( in India)

intelligent system (ex. Self-check system)

System study

2015 2016 2017 2018 2019 2020 2022 2024

Increase Value added product

Improve New platform

Development New platform

High efficiency fan

New design

Much Lower Power consumption *Long life & Low vibration & Low noise

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Pedestal Fan

(BLDC motor and AC motor)

Solution

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DC Motor (Pedestal Fan)

Type A Type B

With frame

(Simplified anti-dust) Without frame

Type C

Compatible with AC motor

Outer rotor type (inside frame)

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DC Motor (Pedestal Fan)

Type A Without frame

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DC Motor (Pedestal Fan)

Type B With frame (simplified anti-dust)

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DC Motor (Pedestal Fan)

Type C Compatible with AC motor

Outer rotor type (inside frame)

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New AC Motor (Pedestal Fan)

Stator, AL wire

AC motor

New concept AC motor Al wire, concentrated winding

N-T Characteristic [50Hz]

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

0 500 1000 1500

N[rpm]

Torq

ue[k

g-cm

]

AC Motor for 220V 50Hz Aluminum-Wire

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Air Conditioner Motor

(BLDC motor and AC motor)

Solution

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Our Brushless DC Motors for HVAC

10 – 60W 80 - 200W 200 - 450W 400 - 1000W

AM50 PM100 MM300 LM700

Split AC

Indoor Unit

Packaged AC

Indoor Unit

Split AC

Outdoor Unit

PTAC

Floor

Standing

Packaged AC

Outdoor Unit Unitary AC

VRF Outdoor

Rooftop

Nidec Fan Motor

HVAC Application

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Example : RAC

<Application >

Application: Room Air Conditioner

(Split Type)

<Fan Motor>

Indoor FAN Motor: Motor Type: AM50 (built-in drive circuit)

AM50 G3

Output: 10~30W

Outdoor FAN Motor: Motor Type: AM50 (built-in drive circuit)

Output: 25~60W

AM50

New Model

AM50

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Example: PTAC

<Application >

Application: PTAC

(Packaged Terminal AC)

<Fan Motor>

Indoor FAN Motor: Motor Type: AM50 (built-in drive circuit)

AM50 G3

Output: 10~30W

Outdoor FAN Motor: Motor Type: AM50 (built-in drive circuit)

Output: 25~60W

AM50

AM50

New Model

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Example : PAC

<Application >

Application: Packaged Air Conditioner

<Fan Motor>

Indoor FAN Motor: Motor Type: AM50 (built-in drive circuit)

Output: 20~60W

Outdoor FAN Motor: Motor Type: PM100(built-in drive circuit)

Output: 60W~120W

AM50series

PM90/101series New Model

PM100series

New Model

AM50 G3series

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Example : VRF

<Application >

Application: VRF outdoor unit

<Fan Motor>

Outdoor FAN Motor:

Motor Type: MM300 (Under development)

Output: 250~350W

Motor Type: LM700

Output: 375W~1kW

Same as packaged A/C indoor unit

MM300

LM700

New Model

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Unique feature of NTMC Fan motor

Encapsulated BMC resin enclosure

(Low noise, high performance) Built in MCU

(Small and compact design)

Curling core technology (eco curl ®) (reduce waist of magnetic steel and more

effective winding characteristic)

Stator

Major components

PCB

Ball

bearing

Shaft Rotor plastic

magnet

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All in one DC Module for home appliance

Solution

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“DC” Home Appliances

must be needed

for higher energy saving.

Reduction target of CO2 by “Y2025-Y2030”

Country Reduction Y over Y

China 60-65% Y2005

EU 40% Y1990

India 33-35% Y2005

Japan 26% Y2013

US 26-28% Y2005 DC module lineup

COP21

AC/DC converter

Tub motor Gear unit

Pump

Blower

AC/DC converter

DC motor + Fan

DC motor + Fan DC

compressor

AC/DC converter

Valve, Dumper

Ice maker

AC/DC converter

Split A/C Outdoor unit

“thinnest” Outdoor unit designed by Nidec

Home Appliance Manufacturers

around the world

Switch to

100% DC appliances

DC Ceiling fan

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Washing Machine

All-in-one DC module

DC motor Gear unit Circuit board

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All-in-one DC module

The fastest way

to replace AC washing machine

to

DC washing machine DC motor Gear unit Circuit board

AC to DC converter Built-in

DC motor Driver Built-in

Specially designed gear unit for DC motor

Thinner and light weight DC motor

Easy to install

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Traditional AC motor Module

Nidec BLDC motor module

Module composition

AC Motor Gear Circuit

Difficult to optimize each parts Perfect optimization

By Nidec designed parts

Motor size Weight:4.3kg

Height:109mm

Weight:2.0kg 53%cut Height:66mm 39%cut

Energy efficiency 55% 80%

Noise level Higher noise

Silent (enable to wash at midnight)

Operation Constant speed

(According to WM duty) Variable speed

(according to clothes conditions)

Total cost Low cost Equal to AC module cost

Comparison of Traditional AC motor and BLDC motor as a “module”

Nidec BLDC motor module solution to provide “thinner & smaller”, “energy saving”, “silent” and “low cost”

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Refrigerator

All-in-one DC module

Circulation Fan Ice Maker Refrigerant valve Compressor “2 in 1” Integrated Circuit

DC compressor moor Circuit board DC circulation fan Ice maker

Refrigerant valve

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Nidec Module Concept

Low cost DC motor

High efficiency DC motor

Compact type

Sine vector control

Prevent the “step-out” from fluctuation load

Fan motor module

Low cost Compact Standard software

Original software

Fan and duct unit

Nidec can provide various components designed as a new module.

Improvement of efficiency for cold air flow by fluid analysis

DC compressor motor design

High efficiency type

Optimization of circuit board

2 in 1

Stable control

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New Production Line Setup in India

New production line setup in Nidec India, Neemrana factory

Product: DC cooling fan

(Box Fan Motor)

- designed for

refrigerator

Production capacity: 2.4Mpcs/Y

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Air Conditioner

All-in-one DC module

Circuit board DC fan motor Fan Adapting parts

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All-in-one DC module

Circuit board DC fan motor Fan Adapting parts

Easy to install

The fastest way to replace AC air conditioner

to DC air conditioner

AC to DC converter Built-in

DC motor Driver Built-in

Specially designed fan blade for DC motor

Thinner and light weight DC motor

DC compressor Driver Built-in

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IoT

Internet of Things

Solution

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Nidec Smart Sensor Hub

WiFi

WiFi

WiFi

Home Appliances

Internet

for Customer Service center

for Consumer

“Nidec smart hub” is a user-friendly sensor hub that enable to add the special vales to your appliances.

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+ Value Ideas with Nidec IoT Solution

Camera

Motor Sensor

Nidec

Smart Hub

Filter Sensor

Motor Sensor

Detergent Sensor

Camera

Motor Sensor

“Cleaning Filter” Alert

Outdoor Remote control

Energy consumption Monitoring

Service Call

Visual monitoring

DC module

DC module

DC module

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For Any Additional Queries

- Corporate Office in India -

Nidec India Private Limited

Address: 1115, JMD Megapolis, Sector-48,

Sohna Road, Gurgaon,

Haryana, 122018, India

Phone: 0124-4920272 / 73

Page 57: Nidec India Private Limited