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Using MAINTelligence to manage lubrication programs in an industrial operation.
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MAINTelligence
design maintenance systems inc.
Integrated Asset CareLubrication Management
MAINTelligence
Integrated Asset Care
“Basic Care” Lubrication and Inspection
Predictive Maintenance
Technologies
ERPIntegration
Successful Asset Care / reliability programs are built upon the foundation of “basic care”.
MAINTelligence
Scheduling / Executing Lubrication Tasks.Scheduling / Executing Basic Asset Monitoring.
Scheduling / Executing Oil Sampling.
What lubrication elements can be included in an integrated asset care program?
Oil Test Result Analysis
Integrated Asset Care
MAINTelligence
Plant Audit of Lubricant Usage.
Create and manage daily/weekly/monthly lubrication routes.
Generate the lubrication schedule.
Planning and scheduling the deployment of lubrication to oil and grease lubricated machinery.
Management reports of lubricant application / usage.
Manage the implementation of the lubrication schedule.
Integrated Asset Care
MAINTelligence
Integrated Asset Care
Auditing lubricated assets and creating rounds is fast and easy…
MAINTelligence
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Automate Lubrication Management rounds using MAINTelligence™.
Integrated Asset Care
MAINTelligence
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MAINTelligence™ maintains a full lubrication history for assets, routes and locations.
Integrated Asset Care
MAINTelligence
InspectCE™ handheld devices make lubrication rounds faster and more accurate …
Oil Level
Integrated Asset Care
MAINTelligence
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Asset Basic Care
MAINTelligence
Lubrication technicians can be used to extend the reach of your asset monitoring program…
TemperatureVibration
Courtesy of WeyerhaeuserKamloops, BC
Courtesy of Lion OilEl Dorado, AR
Integrated Asset Care
MAINTelligence
Vibration data is collected using Liberator™ unit (CL 1 DIV2).
Liberator Bluetooth™ wireless data acquisition unit.
FFT collected using Liberator
Liberator
Integrated Asset Care
MAINTelligence
Integrated Asset Care
Use ultrasonic detectors to improve greasing accuracy…
SDT-170 / 270
UP 9000 / 15000
MAINTelligence has interfaces to both SDT and UE ultrasonic detectors.
MAINTelligence
Integrated Asset Care
Eliminate redundant effort setting up lubrication databases.
Ensures information integrity.
Immediate access to all lubricant related information.
There are many benefits to integrating lubrication management with lubricant analysis.
Automate lubricant management response to out-of-norm lubricant conditions.
MAINTelligence
Integrated Asset Care
Use MAINTelligence to manage the oil sampling process.
Create labels to suitthe needs of your lab…
MAINTelligence
Integrated Asset Care
Use MAINTelligence to manage the oil sampling process.
Dozens of lab import drivers available …
MAINTelligence
Integrated Asset Care
Use MAINTelligence to manage the oil sampling process.
MAINTelligence
Integrated Asset Care
Use MAINTelligence to manage the oil sampling process.
Create and Print “Commercial Lab” Quality Sample Reports
MAINTelligence
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Refineries and petrochemical facilities have some special requirements…
Integrated Asset Care
MAINTelligence
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Refineries and petrochemical facilities have special requirements…
A few CL1 DIV1 / ATEX Zone 1 handhelds are available at a higher price.
Many CL1 DIV2 / ATEX Zone 2 handhelds are available.
Both bar codes and RFID tags have been used successfully to automate lubrication management rounds.
Integrated Asset Care
MAINTelligence
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Refineries and petrochemical facilities have special requirements…
MAINTelligence offers automatic mapping between lubrication rounds, other inspections and ERP system maintenance notifications / work requests.
Many petrochemical plants use OSISoft PI as their data historian. MAINTelligence offers direct two-way communication with existing PI tags.
Integrated Asset Care
MAINTelligence
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Akzo Nobel (USA) Arabian Gulf Oil
(Libya) Bonanza
BioEnergy (USA) Borealis (Europe, 9
sites) Britannia Offshore
(UK) Calcasieu
Refining (USA) Calumet Refining
(USA) Delek (USA)
Indian Oil Company
LANXESS (USA) LG Petro
(Korea) Milliken
(USA) Murphy Oil (USA) PetroSA (South
Africa) SASOL (South
Africa) Sinclair Oil (USA)
Spectra Energy State Oil (Surinam) Suncor (Canada) Wynnewood (USA)
Integrated Asset Care
MAINTelligence
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Thank You !!!
MAINTelligence - An Integrated Reliability System
