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Submitted To – Mr. Supratik Ghatak
Submitted By :Vibhuti Puri (C-29)PRN: 15020441303
ObjectivesTo identify the need of Standard
Industrial Process in the companyTo understand the impact of adoption
of ISO 1402 in the testing process of Pneumatic Air Hose(one of the products of the company)
Benefits to the company after upgrading to ISO 9001:2008
About the CompanyShree Prayag Air Controls Pvt Ltd. Is popularly
known as SPAC PNEUMATIC It is a leading manufacturer of basic pneumatic
components like FRL, Controls / Valves, Movement/ Air Cylinders and Connections.
Products manufactured by SPAC are pneumatic cylinders, Pneumatic PU hose and one-touch fitting.
Established in the year 2002 company got its ISO 9001:2008 QMS certification in the year 2013.
Best of the Company The company is known for for manufacturing and
exporting a wide range of SPAC Standard Cylinders that comprises of ESC Series Cylinder And Mountings (Tie-Rod), ESU Series Cylinder And Mountings (Mickey Mouse) and EMAL Series Cylinder (Round Body).
These cylinders are manufactured in compliance with industry standards using high grade materials. It is used in various industries for process applications.
Features:The cylinders have strong designThese are capable of sustaining high temperature and pressure conditionsEasy to install and less operational cost
About the product and testing process pre adoption of ISO 9001:2008
Pneumatic Air hose is used to supply compressed air in the pneumatic circuits at pressure varying from 1bar to 10 bar.
It is manufactured using thermoplastic polyurethane which has high tensile strength and abrasive properties.
Earlier the testing of the hose was used to be done by just compressed air and at lower pressures from 6 bar to 10 bar.
There was no such complaint in the product but company was not able to meet the quality standard specifications of some of its prestigious customers.
Need of ISO 9001:2008 Standards in the company
With the growing business requirements, customer need and to bring perfection in quality company decided to introduce ISO 1402 testing standards for the pneumatic PU hose.
Pneumatic PU hose manufacturing started in the year 2009.
And after the registration of the company in ISO 9001:2008 company decided to upgrade its standard.
Testing ProcessRubber and plastic hoses and hose
assemblies – hydrostatic testing ISO: 9001: 2008 specifies methods for
the hydrostatic testing of rubber and plastics hose assemblies, including methods for the determination of dimensional stability.
The standard clearly specifies the method for measurement of burst pressure and elastic elongation. Using the necessary apparatus.
Testing Process – Diagramatic Representation
Benefits post adoption of the testing Standards
Company got recognition amongst larger groups. And there product got approved in companies following strict quality measures.
Since every batch is now tested by ISO 9001 standard, complaints reduced to a very small number, which is less than 0.5%
Sales figures of this product grew to 20% in recent years after implementation of the standard.
Due to strict quality checking the manufacturing department has also improved their process.
This has resulted in lesser rejections and rework also got reduced.
THANK YOU